En dråbe af succes. Præsentation af C.C.JENSEN A/S C.C.JENSEN A/S CLEAN OIL BRIGHT IDEAS.

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1 En dråbe af succes Præsentation af, Firma præsentation offshore, SDN, Januar 2010 Page 1

2 Kunder / Markeder Division - Skibsvinduer % marinesalg Division - Støberi / propeller... 70% marinesalg Division - Filter... 40% marinesalg 60% industri / vindmøller, Firma præsentation offshore, SDN, Januar 2010 Page 2

3 Kort om Familieaktieselskab - stiftet 1953 Ca. 200 ansatte i Danmark 9 datterselskaber + 1 salgskontor i udlandet med ca. 70 ansatte Omsætning af: skibsvinduer 10% støbning af skibskruer 15% oliefiltrering 75% Omsætning: 280 mill. kr. i Eksportandel ca. 60%, Firma præsentation offshore, SDN, Januar 2010 Page 3

4 Vindues divisionen Total løsninger Minimum energitab Maximum pladsudnyttelse Brandsikre vinduer (945 o C), Firma præsentation offshore, SDN, Januar 2010 Page 4

5 Støberi divisionen Skrueblade: Rå støbevægt: Rå støbedimension: Max kg H mm B mm Skruehoveder: Rå støbevægt: Rå støbedimension: Andre støbte emner: Navcylindre, m.v. Rå støbevægt: Max kg Diameter ca mm Max kg Link til rundtur i støberiet Link til video, Bovpropel, Firma præsentation offshore, SDN, Januar 2010 Page 5

6 15% vækst år efter år F I L T E R D I V I S I O N Index 1999/2000 = /01 01/02 02/03 03/04 04/05 05/06 06/ Year, Firma præsentation offshore, SDN, Januar 2010 Page 6

7 Mange applikationer Vindmøller Mineindustri Papirfabrikker Stålværker Kraftværker Marine Off-shore HDU PV ~ kr. Desorber D88 ~ kr., Firma præsentation offshore, SDN, Januar 2010 Page 7

8 Produktion per år Filterindsatse: Filtre: , Firma præsentation offshore, SDN, Januar 2010 Page 8

9 Worldwide Network Europe Aktiv på 5 kontinenter - i mere end 40 lande North America South America Africa Asia & Australia, Firma præsentation offshore, SDN, Januar 2010 Page 9

10 CJC Kunder Worldwide Airbus AT&T Bang & Olufsen A/S Bayer AG Bayerwerk Black & Decker GmbH BMW Car Factory AG Boeing Commercial Airplane British Steel Carlsberg A/S Daimler-Benz AG Danfoss A/S Deutsche Lufthansa AG Fuji Hydro Aluminium A/S LEGO System A/S Maersk Oil and Gas Royal Danish Airforce Scandinavian Airlines Systems Sea World SKF Ball Bearings Plant GmbH Stena Off-Shore Ltd Stora AB US Navy Vestas VolksWagen VW Werke AG Walt Disney Corp., Firma præsentation offshore, SDN, Januar 2010 Page 10

11 Olierelaterede problemer Fugt - vand Fernis, slam, harpiks Katalysatorer for olienedbrydning 5 µm 10 µm 2 µm Partikler Essentiel for gode smøreegenskaber: En ren, tør olie ved den rigtige temperatur, Firma præsentation offshore, SDN, Januar 2010 Page 11

12 Dynamisk oliefilm Rulle og kuglelejer: Glidelejer og bøsninger: Motorer, stempelringe/cylindre: Gear: Servo and proportional ventiler: Gearpumper: Stempelpumper: Hydraulik cylindre: Dynamiske pakninger (akseltætninger etc.) Oliefilm tykkelse: mikron mikron mikron mikron 1 3 mikron mikron mikron 5 50 mikron mikron Kilde: Noria Corporation, Firma præsentation offshore, SDN, Januar 2010 Page 12

13 Hår: 70 μm Mindste partikel som kan ses med øjet: 40 μm 3 μm - bakterie 1 μm - tobaksrøg 5 μm - mel, Firma præsentation offshore, SDN, Januar 2010 Page 13

14 Abrasivt slid - rivning, Firma præsentation offshore, SDN, Januar 2010 Page 14

15 Vand forårsager mikropitting Lejer Gear Ref: SKF, Firma præsentation offshore, SDN, Januar 2010 Page 15

16 Olie nedbrydning Oxidation proces Forbrug af additiver Partikler & vand Base-olie oxidation, Firma præsentation offshore, SDN, Januar 2010 Page 16

17 Supplerende filterprincipper Smøre & kølekreds inkl. in-line filtrering Off-line filtrering konstant flow lavt tryk sikrer en god renhed i hele oliesystemet højt flow højt tryk beskytter mod større partikler, Firma præsentation offshore, SDN, Januar 2010 Page 17

18 Overflade filtrering Dybde filtrering Typisk overfladefilter til montering in-line CJC Dybde Filter til montering off-line Dobbeltskive sandwich Element hus Pakning Kærnen Foldet filterark Filteret olie returnerer til system Ufiltreret olie sendes ind under tryk Ufiltreret olie pumpes ind Støttebånd Endedæksel Funktion Filteret olie returneres til tanken Funktion, Firma præsentation offshore, SDN, Januar 2010 Page 18

19 Finfilter i offshore applikationer Anvendes på hydraulik og smøreoliesystemer for kraner, motorer, bovpropeller Link til applikationshistorie, Firma præsentation offshore, SDN, Januar 2010 Page 20

20 CJC Application Study Hydraulic Oil Off-shore Drilling Rig, Thrusters and Cranes Application Study written by: Hjalmar Sørgård Øwre-Johnsen AS Trondheim Norway 2001 CUSTOMER Smedvig Offshore ASA. Drilling Rig, West Venture. THE SYSTEM 8 Rolls Royce Thrusters. Oil type: Shell Omala 150. THE PROBLEM Two of the thrusters suffered from heavy water ingress - water content was measured to about 2,000 ppm. THE SOLUTION As part of a preventive oil maintenance program two CJC PTU2 27/27 PV-DEH1PW Filter Separators with CJC Filter Inserts BLAT 27/27 were installed. The demand for keeping particle and water contents at low levels very soon led to the installation of further filter separators on the remaining six thrusters. The Off-shore Drilling Rig West Venture In addition to this, two CJC Fine Filters HDU 27/27 P with CJC Filter Inserts B 27/27 were installed on the rig cranes. THE RESULT Already after a short period of filter separator operation the oil cleanliness had improved considerably. The average water content in the thruster oils is now maintained within a range from 400 to 600 ppm. PTU2 27/27 PV Filter Separator COMMENTS Jan Egil Sandnes and Peter Jørgensen, Technical Managers on board the West Venture state that they are very satisfied with the installations of CJC Filters on both cranes and thrusters. HDU 27/27 P Fine Filter ASOF8000-UK Drilling Rigs Løvholmen 13 DK-5700 Svendborg Denmark Phone: Fax: filter@cjc.dk

21 Typisk applikation for Filter Separator PTU2 27/27 Thruster filter Er designet til bovpropeller Slæbebåd som kun bruger thrustere for fremdrift, Firma præsentation offshore, SDN, Januar 2010 Page 21

22 MV Abeille Robuste Se applicationshistorie MV Abeille Gascogne, Firma præsentation offshore, SDN, Januar 2010 Page 22

23 CJC Application Study Engine Lube Oil Marine Diesel Engine, Harbour Tug Boat Application Study written by: Mr. Marc Weltersbach VULCAN FRANCE SA in cooperation with: Mr. Laurent Menager Technical Manager Bourbon Group Les Abeilles Le Havre & Mr. Ivan Partono C.C.JENSEN Netherlands 2006 CUSTOMER Ship: Abeille Gascogne (22) Owner: Bourbon Group, Les Abeilles Le Havre Type: Harbour Tug Boat (60 TBP) Contact: Mr. Laurent Menager, Technical Manager THE SYSTEM Engine: ABC 8DZC (LFO), 2404 hp. Oil Sump: 600 litres Oil: Elf Disola M 3015 THE PROBLEM The oil was highly contaminated with blow-by debris, combustion particles, soot and wear metals. Resulting in oil changes every 1000 running hours. In order to extend the oil change intervals and to lower the running costs, the owner decided to install an off-line Fine Filter, drawing oil from the bottom of the sump. THE SOLUTION A CJC Fine Filter HDU 27/81 MZ with a pump flow rate of 180 litres/hour, with 3 x CJC Filter Inserts B 27/27 (rating: 3 micron absolute) was installed. Contamination holding capacity: 3 (x 4 litres of particles and 2 litres of fluids). THE TEST In order to compare the oil sample reports, the Fine Filter was only installed on the port engine and samples were taken periodically to monitor the progress of the oil contamination and characteristics. THE RESULT The soot contamination has been reduced immediately and the TBN value in the port engine is stabilized so that the oil could be used up to 3000 running hours. Abeille Gascogne (22) CJC Fine Filter HDU 27/81 Sample Date Engine Hours THE RESULT Port Engine Oil Hours Soot (%) TBN mg KOH/g Sample Date Engine Hours Starboard Engine Oil Hours Soot (%) TBN mg KOH/g Oil Change ASMA7025-UK Work Ships Engine Lube Løvholmen 13 DK-5700 Svendborg Denmark Phone: Fax: filter@cjc.dk

24 Hvor findes olie i en vindmølle? Transformeren Hoved lejer (generator) Gear Hydraulik system, Firma præsentation offshore, SDN, Januar 2010 Page 24

25 Welcome to C.C.JENSEN A/S Vindmølle type: Test af: Suzlon S88, 2.0 MW. (Nº 702 Sankaneri) CJC Off-line FinFilter type HDU 27/27 PV-PVY Olieanalyse Resultat: Particle Size Before (5/11)After (19/11) After (29/1) ISO Code 22 / 18 / / 16 / / 14 / 11 < 2 microns < < < 5 microns < < < 15 microns <2.000 < Humidity Se applikationshistorie, Firma præsentation offshore, SDN, Januar 2010 Page 25

26 OIL MAINTENANCE WIND POWER Application Study written by: Justin Stover C.C.JENSEN INC. USA 2006 CJC Application Study CUSTOMER Major North American Power Utility. THE SYSTEM Wind Turbine Gearbox. Manufacturer: Tacke TW-600 CWM (Cold Weather Modified, 600 kw) Oil Type: Castrol Optimol Optigear Synthetic A 320 (ISO VG 320) Oil Volume: 95 gallons (approx. 360 L) Power Utility, Gear Oil Wind Turbine Gearbox THE PROBLEM The wind turbine was commissioned on Oct 1, 1995 and has produced approximately 1,200 MWh of electricity yearly. In the Summer of 1999 the gearbox was getting noisy. An inspection showed physical evidence of wear on the high speed shaft bearings. Therefore, the gearbox was removed and dismantled for inspection. In addition to wear, it was found that many oil passages were plugged with "gelled" oil residue. A root cause analysis concluded that excessive oil particle contamination and high water content had caused the wear and unusual gelling. THE SOLUTION A CJC Fine Filter HDU 15/25 PV with CJC Filter Insert BG 15/25 was installed to ensure the highest oil cleanliness and to remove moisture. The filter features a 3 micron filter insert that removes 1.5 litres of dirt and absorbs close to 1 litre of moisture. FINANCIAL BENEFITS Since the summer of 1999, the turbine gearbox has operated successfully for 7 years since the rebuild without obvious signs of measurable wear. THE RESULT The oil is changed in 3 year intervals. Oil samples show an industry standard of acceptable oil cleanliness (ISO 15/12) and water content around 100 ppm. Tacke TW-600 CWM Retrofitted with a CJC Fine Filter HDU 15/25 PV BEFORE - ISO 23/19 OIL SAMPLES THE RESULT SUMMARY INVESTMENT ANALYSIS Net Present Value $ 33,136 Internal Rate of Return 533 % Discounted Payback Period 3 Months NB: Based upon Bearing Replacement only. AFTER - ISO 15/12 COMMENTS The owners believe that a large part of the success (for the longer gearbox and bearing lifetime) is the CJC Off-line Filter that provides the basis for clean oil. ASWI9001-UK Wind Turbines Løvholmen 13 DK-5700 Svendborg Denmark Phone: Fax: filter@cjc.dk Web:

27 Filtrerer partikler Fjerner Oxidationsrester (fernis/harpiks) Fjerner vand CJC Filter indsats Dybde filtrering Snit igennem et brugt CJC Filter type HDU A27/27, Firma præsentation offshore, SDN, Januar 2010 Page 26