Safety & Operation Manual Sikkerheds- og Instruktionsbog. HR 9016 Turbo Rotary Mower HR 9016 Turbo Rotorplæneklipper

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1 DK Safety & Operation Manual Sikkerheds- og Instruktionsbog HR 9016 Turbo Rotary Mower HR 9016 Turbo Rotorplæneklipper Kubota V3300-DI TEB, firehjulstræk Kubota V3300-DI TEB, firehjulstræk med sikkerhedsbøjle Kubota V3300-DI TEB, firehjulstræk, EC

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3 FORWORD This manual contains Safety and Operating instructions for your new Jacobsen machine. A Parts & Maintenance Manual has also been included that contains adjustment, maintenance, troubleshooting instructions and parts list. Both manuals should be stored in the literature pouch behind the seat for reference during operation. Before you operate your machine, you and each operator you employ should read both manuals carefully in their entirety. By following the safety, operating and maintenance instructions, you will prolong the life of your mower and maintain its maximum efficiency. If additional information is needed, contact your Jacobsen Dealer. The mower serial plate similar to the one below is located on the left frame rail, behind the fuel tank. Jacobsen recommends you record these numbers below for easy reference. CHARLOTTE, NC Model Number: Serial Number: MADE IN U.S.A A Textron Company CONTENTSCONTENTS SAFETY 1.1 Operating Safety Important Safety Notes DECALS INITIAL INSPECTION 3.1 General Initial Inspection CONTROLS 4.1 Icons Controls Operator Alerts OPERATION 5.1 Daily Inspection Interlock System Operating Procedures Starting Stopping / Parking To Drive / Transport Hillside Operation Mowing Mow Speed After Operation Towing / Trailering Daily Maintenance Proposition 65 Warning Engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm COPYRIGHT 2004, TEXTRON INC. All rights reserved, including the right to reproduce this book or portions thereof in any form. All information in this publication is based on information available at time of approval for printing. Jacobsen reserves the right to make changes at any time without notice and without incurring any obligation. Litho in U.S.A GB-1

4 1 SAFETY 1 SAFETY 1.1 OPERATING SAFETY WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS. Familiarize yourself with the location and proper use of all controls. Inexperienced operator s should receive instruction from someone familiar with the equipment before being allowed to operate the machine. 1. Safety is dependent upon the awareness, concern and prudence of those who operate or service the equipment. Never allow minors to operate any equipment. 2. It is your responsibility to read this manual and all publications associated with this equipment (Safety and operation manual, engine manual, accessories and attachments). If the operator can not read English it is the owner s responsibility to explain the material contained in this manual to them. 3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents. 4. Never allow anyone to operate or service the machine or its attachments without proper training and instructions; or while under the influence of alcohol or drugs. 5. Wear all the necessary protective clothing and personal safety devices to protect your head, eyes, ears hands and feet. Operate the machine only in daylight or in good artificial light. 6. Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by Jacobsen. 7. Stay alert for holes in the terrain and other hidden hazards. 8. Inspect the area where the equipment will be used. Pick up all the debris you can find before operating. Beware of overhead obstructions (low tree limbs, electrical wires, etc.) and also underground obstacles (sprinklers, pipes, tree roots, etc.) Enter a new area cautiously. Stay alert for hidden hazards. 9. Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation. The owner/operator can prevent and is responsible for injuries inflicted to themselves, to bystanders and damage to property. 10. Do not carry passengers. Keep bystanders and pets a safe distance away. 11. Never operate equipment that is not in perfect working order or is without decals, guards, shields, discharge deflectors or other protective devices securely fastened in place. 12. Never disconnect or bypass any switch. 13. Do not change the engine governor setting or overspeed the engine 14. Carbon monoxide in the exhaust fumes can be fatal when inhaled. Never operate the engine without proper ventilation or in an enclosed area. 15. Fuel is highly flammable, handle with care. 16. Keep the engine clean. Allow the engine to cool before storing and always remove the ignition key. 17. Disengage all drives and engage parking brake before starting the engine (motor). Start the engine only when sitting in operator s seat, never while standing beside the unit. 18. Equipment must comply with the latest federal, state, and local requirements when driven or transported on public roads. Watch out for traffic when crossing or operating on or near roads. 19. Local regulations may restrict the age of the operator. 20. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause serious injury. 21. Operate the machine up and down the face of the slopes (vertically), not across the face (horizontally). 22. To prevent tipping or loss of control, do not start or stop suddenly on slopes. Reduce speed when making sharp turns. Use caution when changing directions. 23. Always use the seat belt when operating tractors equipped with a ROPS. Never use a seat belt when operating tractors without a ROPS. 24. Keep legs, arms and body inside the seating compartment while the vehicle is in motion. This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses. GB-2

5 SAFETY IMPORTANT SAFETY NOTES This safety alert symbol is used to alert you to potential hazards. DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and property damage. It may also be used to alert against unsafe practices. For pictoral clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no circumstances should this equipment be operated without these devices securely fastened in place WARNING The Interlock system on this tractor prevents the tractor from starting unless the brake pedal is engaged, mower switch is off and traction pedal is in neutral. The system will stop the engine if the operator leaves the seat without engaging the parking brake or setting the mower switch off. NEVER operate tractor unless the Interlock system is working. WARNING 1. Before leaving the operator s position for any reason: a. Return traction pedal to neutral. b. Disengage all drives. c. Lower all implements to the ground. d. Engage parking brake. e. Stop engine and remove the ignition key. 2. Keep hands, feet, and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or service the machine. 3. Keep the area of operation clear of all bystanders and pets. 4. Never carry passengers, unless a seat is provided for them. 5. Never operate mowing equipment without the discharge deflector securely fastened in place. By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency. Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Textron Jacobsen Distributor who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use of other than original or authorized Textron Jacobsen parts and Accessories will void the warranty. GB-3

6 2 DECALS 2 DECALS Familiarize yourself with the decals they are critical to the safe operation of the machine. REPLACE DAMAGED DECALS IMMEDIATELY. WARNING 1. READ OPERATORS MANUAL BEFORE OPERATING THIS MACHINE. 2. KEEP SHIELDS IN PLACE AND HARDWARE SECURELY FASTENED. 3. BEFORE YOU CLEAN, ADJUST, OR REPAIR THIS EQUIPMENT, DISENGAGE ALL DRIVES, ENGAGE PARKING BRAKE AND STOP ENGINE. 4. KEEP HANDS, FEET AND CLOTHING AWAY FROM MOVING PARTS. 5. NEVER CARRY PASSENGERS 6. KEEP BYSTANDERS AWAY. 1. No opere esta maquina sin previo entrenamiento, instruccion y sin haber leido el manual de operacion. 2. Tenga todas las guardas en su lugar y piezas bien aseguradas. 3. Neutralice todas las velocidades y apague el motor antes de vaciar los recolectores de pasto, darle servicio, limpiar, adjustar y destrabar la maqui ADVERTENCIA To prevent burns, do not touch muffler or muffler shield. Temperatures may exceed 150 F (66 C) 4. Mantenga las manos, los pies y ropa suelta lejos de piezas en movimiento. 5. No deberan transportar pasajeros si no existe un asiento para ellos. 6. Si no sabe leer ingles, pida que alguien le lea las calcomanias de avisos y los manuales de instruccion y operacion. DO NOT USE FOR TOWING Radiator is under pressure. Remove cap slowly to avoid personal injury STORED ENERGY DEVICE To prevent injury, do not disassemble canister. Contents under extreme load GB-4

7 INITIAL INSPECTION 3 3 INITIAL INSPECTION 3.1 GENERAL The inspection and testing of the unit should always be performed by a trained technician, familiar with the operation of this equipment. Read each instruction completely and make sure you understand it before proceeding. Stay alert for potential hazards and obey all safety precautions. The RIGHT and LEFT, FRONT and REAR of the machine are referenced from the operator s seat, facing forward. Accessories not included with this product must be ordered separately. See instructions provided with accessory for installation and parts. CAUTION Do not attempt to drive the tractor unless you are familiar with this type of equipment and know how to operate all controls correctly. 3.2 INITIAL INSPECTION CAUTION The initial inspection should be performed only when the engine is off and all fluids are cold. Lower mowers to the ground, engage the parking brake, Stop engine and remove ignition key. 1. Perform a visual inspection of the entire unit, look for signs of wear, loose hardware, and components that may have been damaged during transport. 2. Inspect paint and decals for damage or scratches. Decals provide important operating and safety information. Notify dealer and replace all missing or hard to read decals. 3. All fluids must be at the full level mark with engine cold Check: a. Radiator coolant level b. Engine oil level c. Hydraulic fluid level 4. Make sure air filter connections are tight and cover is securely in place. 5. Check tires for proper inflation. Tires have been over inflated for transport. Correct tire pressure should be set to psi ( kpa) 6. Check belt tension. 7. Inspect battery connections and electrolyte level. Check that battery is fully charged. 8. Check for fuel or oil leaks. 9. Inspect lube points on decks and tractor for proper lubrication. [Parts & Maintenance Manual, Section 4.24] GB-5

8 4 CONTROLS 4 CONTROLS 4.1 ICONS Read Manual Deck Lift Levers Lower Raise Engine Throttle High Low Decks Left Center Right Hour Meter Alarm Test Switch Test Off Raise Decks Lower Drive Forward Reverse 2WD 4WD 4WD Work Lights Diesel Fuel Lights Road Work Cruise Control Lock Unlock Travel D Forward Reverse Parking Brake Power Take-off Off On Engine Off Run Start Coolant Temperature Weight Transfer to Decks Warning Lights Hydraulic Oil Level Engine Oil Pressure Hydraulic Oil Filter Battery Charge Increase Decrease WARNING Never attempt to drive the tractor unless you have read the Operator s Manual and know how to operate all controls correctly. Familiarize yourself with the icons shown above and what they represent. Learn the location and purpose of all the controls and gauges before operating this tractor. GB-6

9 CONTROLS 4 A Tilt Steering B1 Turn Assist - Left B2 Turn Assist Right C Speed Limiter D1 Traction Pedal -Forward D2 Traction Pedal - Reverse E Alarm F Hydraulic Oil Cap/Dipstick G Fuel Cap H Parking Brake I Seat Adjustments J Side Deck Travel Locks K Alarm System Test Switch L 2WD / 4WD Switch - Forward M Engine Throttle N O P Q R S T U V W X Y Z Throttle Stop Deck Levers Down Pressure Control (Weight Transfer) Light Switch Warning Lights Engine Coolant Temperature Fuel Gauge Hour Meter Ignition Switch Hyd. Oil Level Light Cruise Control (Option) Power Take-off Switch 2 WD / 4WD - Reverse H I A B B C 1 2 D 1 D 2 E M N O P R Y Q S G F K T Z L X W V U J HR001 Figure 4A GB-7

10 4 CONTROLS 4.2 CONTROLS A. Tilt Steering Pull lever up to release steering column. Tilt column up or down to position desired. Release lever to lock steering column in place. CAUTION Never adjust steering while tractor is moving. Stop unit and set parking brake before adjusting. B. Turn Assist Reduces the turning radius of the machine for operation in close areas. Use the turn assist pedals for making tight turns around trees and other objects. To operate turn assist, press pedal down gradually until desired turning radius is achieved - left pedal (B1) for left turns, right pedal (B2) for right turns. Note: Pressing pedal too hard will cause wheel to lock up and may tear or mark the turf. C. Speed Limiter Limits forward speed while cutting or operating attachments. To operate at lower travel speed rotate lever as shown (C 1 ) so it contacts stop screw on floor board when traction pedal is pressed forward. To travel at full speed, set lever in position shown (C 3 ). Stop screw (C 2 ) can be adjusted to set specific travel speeds. C2 C 3 C 1 E. Alarm The alarm, along with the warning lights, sounds to alert the operator to conditions requiring immediate attention. See Section 4.3. F. Hydraulic Oil Cap/Dipstick Fill to green mark on dipstick using clean hydraulic fluid while machine is cool. Do not overfill. G. Fuel Cap Fill fuel tank with No. 2 diesel fuel, minimum cetane rating of 45. Section 5.12 See engine manual for additional fuel specifications. H. Parking Brake To engage parking brake pull up on lever. Always engage parking brake before starting and after stopping machine. I. Seat Adjustments The standard operator s seat has five adjustment settings. Description Raise/Lower Control Back Rest Tilt Fore/Aft Control Bar Back Lumbar Support Arm Rest Control Location on Seat left, front - under seat left, front - under seat. front of seat left side on back rest under each arm rest J. Side Deck Transport Locks Locks decks in upright position for transporting tractor. Locks must be manually released before lowering decks. Section 5.6 K. Alarm System Test Switch Used to test the alarm system. To test, turn ignition key to RUN and press switch. An audible alarm will sound and warning lights will come on. Full Speed Reduced Speed HR023 Figure 4B D. Traction Pedal Press front pedal (D 1 ) down for forward travel. Release pedal to slow tractor and stop. Press rear pedal (D 2 ) down for reverse travel. Release pedal to slow tractor and stop. Allow tractor to come to a complete stop before reversing directions. GB-8

11 CONTROLS 4 L. 2WD / 4 WD Switch - Forward Sets tractor into two or four wheel drive. Tractor must be in 4WD to operate cutting units. Tractor returns to 2 WD when backing up unless 4WD reverse switch (Z) is pressed. M. Engine Throttle Controls engine speed. Run machine at full throttle when transporting machine. N. Throttle Stop Limits movement of engine throttle lever to lower PTO for mowing operation. Engage stop to reduce engine speed when mowing. Disengage stop to run at full throttle when transporting machine. Note: For machines sold in Europe, the throttle stop must be locked in the reduced engine speed position at all times. Do not tamper with throttle stop lock. O. Deck Levers Raises and lowers decks. Decks can be raised or lowered separately or together. When raising decks hold lever back until deck is completely up. Levers return to neutral when released. P. Down Pressure Control Transfers weight between decks and tractor. Turn control clockwise to reduce down pressure on decks and transfer weight to tractor. Reducing down pressure improves traction but may cause decks to float causing an uneven cut. To increase down pressure on decks turn control counterclockwise. This reduces traction but improves deck contact with ground. Q. Light Switch (optional) Controls operation of road and work lights. R. Warning Lights Alerts the operator to conditions requiring immediate action. See Section 4.3. S. Temperature Gauge Indicates engine coolant temperature. Normal operating temperature should be between F ( C). If temperature rises above 230 (110 F), alarm will sound. See Section 4.3. T. Fuel Gauge Indicates current fuel level. Check fuel gauge daily before starting machine. U. Hour Meter Records engine operating hours. Use hour meter to schedule periodic maintenance. V. Ignition Switch The ignition switch has three positions. OFF-RUN (ON)-START. In the run position the electrical system is active. Turn to START to crank engine. Always turn switch to OFF and remove key when leaving machine. W. Hydraulic Oil Level Light Alerts the operator of a low fluid level in hydraulic tank. See Section 4.3. Note: The warning light will remain on as long as a low oil level is detected. The light will come on momentarily when first starting engine. X. Cruise Control (Option) When switched ON the cruise control will lock the traction pedal in its current position. Cruise will unlock when switched OFF, or if parking brake is applied. Y. Power Take-off Switch Provides power to cutting units. Tractor must be set in 4WD (L) and decks lowered (O) for cutting units to engage. Z. 2WD / 4WD Switch - Reverse Provides momentary 4WD in reverse Press and hold switch down to shift into 4WD. Machine returns to 2 WD when switch is released. N M Y K Z L X O W V P Q R S T U HR002 Figure 4C GB-9

12 4 CONTROLS 4.3 OPERATOR ALERTS The electrical system monitors vital machine systems. It uses an audible alarm and warning lights to alert the operator of conditions requiring immediate action. When an alert occurs follow the general guidelines listed in the chart below, and any specific actions outlined by the grounds superintendent or service manager To test alarm system: Turn ignition switch to RUN. Press and hold down alarm test switch. All warning lights should come on and alarm should sound. This system monitors: 1. Hydraulic fluid level 2. Engine oil pressure 3. Engine coolant temperature 4. Hydraulic oil filter 5. Battery voltage. 6. Engine Pre Heat Timer (Optional Accessory) HR003 Figure 4D Alert 1. Hydraulic fluid level - Alarm sounds and hydraulic fluid warning light comes on. Hydraulic fluid is below recommended level. 2. Engine Oil Pressure - oil pressure light comes on. Oil pressure low. 3. Engine Coolant Temperature Alarm sounds. Engine coolant temperature high. 4. Hydraulic oil filter - Oil filter warning light remains on. 5. Battery Voltage - Warning light comes on. 6. Engine Pre Heat Timer - Light comes on when cold weather start pre heat timer is activated. Action Stop tractor immediately, lower decks and shut off engine Visually inspect tractor for obvious signs of leaks around connections, hoses and hydraulic components. Return tractor to service area for maintenance. CAUTION: Hydraulic fluid is under pressure. Turn engine off and allow fluid to cool before checking fluid level or adding oil to hydraulic tank. Stop tractor immediately, lower decks and shut off engine Inspect oil level in engine. If oil light remains on with oil at proper level, shut off engine and tow or trailer tractor back to a service area. NEVER operate engine with oil light on, severe damage to the engine can occur. Stop tractor immediately, lower decks and shut off engine Remove debris such as leaves and grass clippings that may be restricting air flow through rear screen on hood and area between radiator and oil cooler. If engine continues to run hot, return tractor to a service area. CAUTION: Engine coolant is under pressure. Turn engine off and allow fluid to cool before checking fluid level or adding coolant to radiator. Return tractor to a service area as soon as possible. Change hydraulic oil filters. Return tractor to a service area as soon as possible. Inspect battery and battery charging system. Allow light to illuminate for 3 to 5 seconds to pre heat air intake heating element before starting tractor in cold weather conditions. GB-10

13 OPERATION 5 5 OPERATION 5.1 DAILY INSPECTION CAUTION The daily inspection should be performed only when the engine is off and all fluids are cold. Lower mowers to the ground, engage the parking brake, Stop engine and remove ignition key. 1. Perform a visual inspection of the entire unit, look for signs of wear, loose hardware, and missing or damaged components. Check for fuel or oil leaks to ensure connections are tight and hoses and tubes are in good condition. 2. Check the fuel supply, radiator coolant level, crankcase oil and air cleaner indicator. All fluids must be at the full level mark with engine cold. 3. Make sure all mowers are adjusted to the same cutting height. 4. Visually check tires for proper inflation. 5. Test the Interlock system. 5.2 Interlock System 1. The Interlock System prevents the engine from starting unless the parking brake is engaged, the traction pedal is in neutral and the power take-offswitch is OFF. The system also stops the engine if the operator leaves the seat with the power take-off switch ON, traction pedal out of NEUTRAL, or parking brake DISENGAGED. WARNING Never operate equipment with the Interlock System disconnected or malfunctioning. Do not disconnect or bypass any switch. 2. Perform each of the following tests to insure the Interlock system is functioning properly. Stop the test and have the system inspected and repaired if any of the tests fail as listed below: the engine does not start in test 1; the engine does start during tests 2,3 or 4; the engine continues to run during tests 5 or Refer to the chart below for each test and follow the check ( ) marks across the chart. Shut engine off between each test. Test 1: Represents normal starting procedure. The operator is seated, parking brake is engaged, the operator s feet are off the pedals, and the power take-off switch is OFF. The engine should start. Test 2: The engine must not start if the power takeoff switch is ON. Test 3: The engine must not start if the parking brake is DISENGAGED. Test 4: The engine must not start if the traction pedal is pressed. Test 5: Start the engine in the normal manner then turn power take-off switch ON and lift your weight off the seat. Test 6: Start the engine in the normal manner then disengage parking brake and lift your weight off the seat. Test Operator Seated Parking Brake Interlock System Check Traction Pedal in Neutral Power Take-off Switch Lift your weight off seat. The engine will shut down. Engine Starts Yes No Engaged Disengaged Yes No On Off Yes No GB-11

14 5 OPERATION 5.3 OPERATING PROCEDURES WARNING A Rollover Protection Structure (ROPS) for this tractor is available as an optional accessory. Evaluate the terrain and working conditions to determine of a ROPS is required. Seat belts must be worn whenever a ROPS is installed on the tractor. Always keep seat belt snugly adjusted. DO NOT use seat belts on a tractor without a ROPS. If a ROPS is installed and the tractor is overturning, hold onto the steering wheel. Do not attempt to jump out or leave the seat. CAUTION To prevent injury, always wear safety glasses, leather work shoes or boots, a hard hat, and ear protection. 1. Under no circumstances should the engine be started without the operator seated on the tractor. Never start the engine with operator or bystanders standing behind a discharge chute. 2. Never run the engine in an enclosed area. 3. Keep hands and feet away from moving parts and cutting units. If possible, do not make adjustments with the engine running. 4. Do not operate tractor or attachments with loose, damaged or missing components. Whenever possible mow when grass is dry. 5. First mow in a test area to become thoroughly familiar with the operation of the tractor and control levers. 6. Study the area to determine the best and safest operating procedure. Consider the height of the grass, type of terrain, and condition of the surface. Each condition will require certain adjustments or precautions. 7. Be aware of mower discharge direction and never direct discharge of material toward bystanders. Never allow anyone near the machine while in operation. The owner/operator is responsible for injuries inflicted to bystanders and/or damage to their property. CAUTION Before mowing, pick up all debris such as rocks, toys and wire which can be thrown by the machine. Enter a new area cautiously. Always operate at speeds that allow you to have complete control of the mower. 8. Use discretion when mowing near gravel areas (roadway, parking areas, cart paths, etc.). Stones discharged from the implement may cause serious injuries to bystanders and/or damage the equipment. 9. Always turn PTO switch off to stop blades when not mowing. 10. Disengage the drive motors, raise the mowers and slow down when crossing paths or roadways. Look out for traffic. 11. Stop and inspect the equipment for damage immediately after striking an obstruction or if the machine begins to vibrate abnormally. Have the equipment repaired before resuming operation. WARNING Before you clean, adjust, or repair this equipment, always disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from ignition switch to prevent injuries. 12. Slow down and use extra care on hillsides. Read Section 5.7. Use caution when operating near drop offs. 13. Look behind and down before backing up to be sure the path is clear. Use care when approaching blind corners, shrubs, tress or other objects that may obscure vision. 14. Never use your hands to clean cutting units. Use a brush to remove grass clippings from blades. Blades are extremely sharp and can cause serious injuries. GB-12

15 OPERATION STARTING IMPORTANT: Do not use starting assist fluids. Use of such fluids in the air intake system may be potentially explosive or cause a Runaway engine condition and could result in serious engine damage. The engine is equipped with an air intake heating system. This system does not require glowlugs to start the engine. 1. Sit in operator s seat, make sure the power take-off switch (Y) is OFF and the parking brake is engaged. Remove feet from pedals. Always use the seat belt when operating tractors equipped with a ROPS. 2. Set throttle lever (M) to half throttle. Note: The hydraulic oil warning light (I) may remain on until oil has warmed up. Wait until oil has warmed up and light goes out before operating tractor. If light remains on even after oil has reached operating temperature, change oil filters. See Parts & Maintenance manual M 3. Turn ignition switch (V) to RUN ( ). At this time the engine oil pressure and battery warning lights will come on. R 2 4. Then immediately turn ignition key to START ( ). Release as soon as engine starts. Note: Do not hold key in START position for more than 10 seconds at a time. After 10 seconds the starting circuit will shutdown and must be reset by returning the key to the OFF position. If engine fails to start, return ignition switch to the OFF. Allow 30 seconds between start-up attempts to allow time for engine starter motor to cool. 5. All warning lights should go off after engine starts. Y V I HR002 Figure 5A 5.5 STOPPING / PARKING To stop: Remove your foot from traction pedal. The tractor will automatically brake when the traction pedal returns to neutral. To park the tractor under normal conditions: 3. Engage parking brake, stop the engine and always remove the ignition key. If an emergency arises and the tractor must be parked in the area of operation, follow the guidelines outlined by the grounds superintendent. If the tractor is parked on an incline, chock or block the wheels. 1. Disengage the power take-off switch (Y), raise the decks and move away from the area of operation. 2. Select a flat and level area to park. a. Release traction pedal to bring the tractor to a complete stop. b. Disengage all drives, lower decks to the ground, reduce throttle to idle and allow engine to operate at no load for a minute. GB-13

16 5 OPERATION 5.6 TO DRIVE / TRANSPORT Read and follow all safety notes contained in this manual when driving or transporting tractor. Refer to Section 5.3 for general operating instructions. When operating in reverse look behind you to ensure you have a clear path. Important: If this tractor is driven on public roads, it must comply with federal, state and local ordinances. Contact local authorities for regulations and equipment requirements. The tractor is equipped with transport locks to lock the side decks in their upright position. Use the transport locks where required for transporting machine over rough terrain, on public roads or on trailers. 3. Pull transport lock out and rotate it into its locked position as shown (A). Repeat for both side decks. The operator has the option to transport in either 2-wheel drive (2-WD) or 4-wheel drive (4-WD). Note: Engage locks when storing machine overnight. Transport locks must be disengaged before decks can be lowered for cutting. A To raise decks to their transport position: Set power take-off switch to OFF. Pull back and hold deck levers until decks are in their fully raised (transport) position. To engage transport locks: 1. Raise decks to their transport position. 2. Disengage all drives, engage parking brake and stop engine. Disengaged Engaged HR004 Figure 5B 5.7 HILLSIDE OPERATION WARNING To minimize the possibility of overturning, the safest method for operating on hills and terraces is to travel up and down the face of the slope (vertically), not across the face (horizontally). Avoid unnecessary turns, travel at reduced speeds, and stay alert for hidden hazards. CAUTION Do not operate this tractor on slopes greater than If the tractor tends to slide or the tires begin to mark the turf, angle tractor into a less steep grade until traction is regained or tire marking stops. 3. If tractor continues to slide or mark the turf, the grade is too steep for safe operation. Do not make another attempt to climb, back down slowly. 4. When descending a steep slope, always lower implements to the ground to reduce the risk of tractor overturning. Correct tire pressure is essential for maximum traction. Keep tires inflated to psi ( kpa). The tractor has been designed for good traction and stability under normal mowing conditions; however, use caution when operating on slopes, especially over rough terrain or when the grass is wet. Wet grass reduces traction and steering control. 1. Always mow with the engine at full throttle but reduce forward speed to maintain the proper cutting frequency. GB-14

17 OPERATION MOWING WARNING To prevent serious injuries, keep hands, feet and clothing away from cutting unit when the blades are moving. NEVER use your hands to clean cutting units. Use a brush to remove grass clippings from blades. Blades can be sharp and could cause injuries. To clear obstructions from cutting unit, disengage power take-off, engage parking brake, stop engine and remove key from ignition switch then remove obstruction. To mow: 1. If side deck transport locks are engaged, release them. Section Set tractor to 4WD (L). Cutting units will not operate in 2WD. 3. Press deck levers (O) forward to lower decks. Engage power take-off (Y) to start blades and depress traction pedal slowly to begin mowing. The correct operating speed depends on the height, density, type of grass and terrain being cut. 4. To raise decks first turn power take-off switch (Y) off to stop blades, then pull and hold deck levers (O) back. Always stop and raise decks when crossing paths or roadways. CAUTION Never raise decks with the blades turning. Always disengage power take-off. 5. Use turn assist pedals to reduce turning radius when needed to cut around objects. Section B. 6. Adjust down pressure control (P) as desired to improve weight distribution between decks and tractor. Section P. 7. Plan your cutting pattern to avoid unnecessary turns so you will mow as straight as possible. a. For extremely tall grass, first cut at a higher level then lower decks to the desired cutting height. b. Slow down when turning, operating in tight areas, mowing on hillsides or over rough terrain. Y L O P HR002 Figure 5C 5.9 MOW SPEED Cutting quality is better at speeds well below the transport speed of the tractor. An initial mow speed of five to six mph is set at the factory and should be satisfactory for most cutting conditions. Local turf conditions however may respond better to a different speed. A To set mow speed, loosen jam nut (A) and adjust stop screw up to reduce speed, down to increase speed. Tighten nut to hold adjustment in place. HR026 GB-15

18 5 OPERATION 5.10 AFTER OPERATION 1. Park the tractor on a flat, level surface. Fully lower the implements to the ground, engage parking brake, stop the engine and remove key from ignition switch. 2. Grease and lubricate all points if required, wash the cutting units and tractor after each use. Note: Do not wash a hot or running engine. Use compressed air to clean the engine and radiator fins. 3. Fill the fuel tank with fresh, clean fuel. Be sure to reinstall and tighten fuel cap. Read Parts and Maintenance Manual for proper care and cleaning procedures TOWING / TRAILERING If the tractor experiences problems and must be shut down and removed from the area, it should be loaded onto a trailer for transport. If a trailer is not available, the unit can be towed slowly short distances. Use care when loading and unloading tractor. Fasten tractor to trailer to prevent tractor from rolling or shifting during transport. Long Distance Trailering / Transport. If the tractor is to be trailered on the highway, before strapping to trailer, close fuel shut off valve and inflate tires maximum pressure listed on side of tire. Reduce tire pressure to normal after removing from trailer. Before towing, open tow valve. The tow valve permits moving the tractor without starting the engine and prevents possible damage to hydraulic components. The tow valve (A) is located on the hydraulic drive pump beneath the operators seat. Remove cover from floor in front of operator s seat. To open valve, use a wrench or insert a pin or small screw driver into the small hole in the valve stem. Turn the valve counterclockwise one full turn. Before towing make sure cutting units are raised. If they cannot be raised, remove them from the tractor. Close valve completely and replace cover after towing. NOTE: Do not exceed 2 MPH (3.2 KPH) while towing. Long distance towing is not recommended. A HR011 Figure 5D GB-16

19 OPERATION DAILY MAINTENANCE Important: For more detailed maintenance information, adjustments and maintenance/lubrication charts, see the Parts& Maintenance manual. 1. Park the tractor on a flat and level surface. Fully lower the cutting units to the ground, engage parking brake, stop the engine and remove the key from ignition switch. 2. Grease and lubricate all points if required. To prevent fires, wash the cutting units and tractor after each use. a. Do not use high pressure spray. b. Do not spray water directly at the instrument panel, or any electrical components. c. Do not spray water into cooling air intake, or the engine air intake. Note: Do not wash a hot or running engine. Use compressed air to clean the engine and radiator fins. 3. Fill the tractors fuel tan at the end of each operating day to within 1 in., (25 mm) below the filler neck. WARNING To prevent serious injury from hot, high pressure oil, never use your hands to check for oil leaks, use paper or cardboard. Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin. If fluid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. 6. Inspect hydraulic hoses and tubes daily. Look for wet hoses or oil spots and replace worn or damaged hoses and tubes before operating the machine. 7. Check the engine oil and hydraulic oil at the start of each day, before starting the engine. If the oil level is low, remove the oil filler cap and add oil as required. Do not overfill. Use clean fresh #2 diesel fuel. Minimum Cetane Rating Handle fuel with care - it is highly flammable. Use an approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel. a. Never remove the fuel cap from the fuel tank, or add fuel, when the engine is running or while the engine is hot. b. Do not smoke when handling fuel. Never fill or drain the tank indoors. c. Never overfill or allow the tank to become empty. Do not spill fuel. Clean any spilled fuel immediately. d. Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors. 5. Store fuel according to local, state or federal ordinances and recommendations from your fuel supplier. GB-17

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