V1903-TV ( ) V2203-TV ( )
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- Victoria Gregersen
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1 R Diesel Engine SERVICE PARTS LIST for V90-TV (-00) V0-TV (-00) Tier Beginning With Serial Number A Rev B
2 SERVICE PARTS LIST DIESEL ENGINE V90-TV (-00) V0-TV (-00) Tier Beginning With Serial Number A000
3 TABLE OF CONTENTS INTRODUCTION... REPLACEMENT ENGINE PART NO.... ENGINE SERIAL NUMBER MATRIX... ORDERING INSTRUCTIONS.... CRANKCASE.... OIL PAN.... CYLINDER HEAD.... GEAR CASE.... VALVE COVER.... OIL FILTER.... DIPSTICK.... OIL PUMP BREATHER MAIN BEARING CASE CAMSHAFT AND IDLE GEAR SHAFT.... PISTON AND CRANKSHAFT.... FLYWHEEL.... FUEL CAMSHAFT.... ENGINE STOP LEVER.... STOP SOLENOID.... INJECTION PUMP.... GOVERNOR SPEED CONTROL PLATE INJECTORS AND GLOW PLUGS.... FUEL PUMP.... FUEL PUMP ASSEMBLY.... PULLEY.... STARTER.... STARTER ASSEMBLY.... PLUG.... THERMOSTAT WATER PUMP FAN VALVES AND ROCKER ARMS.... INTAKE MANIFOLD.... EXHAUST MANIFOLD.... GASKET SET.... ACCESSORIES AND SERVICE PARTS... PART NUMBER INDEX i i i i Index- --0
4 INTRODUCTION This parts list identifies service replacement parts for the Carrier Transicold models listed in the following Model Chart. The diesel engines are manufactured exclusively for Carrier Transicold transport refrigeration by Kubota. REPLACEMENT ENGINE PART NO. MODEL NO. ENGINE TYPE NEW ENGINE PART NO. PRIMARY USE REPLACES V90-EB- CT--TV CTD- (00 RPM) * EXTRA UNITS V0-EB- CT--TV CTD- (90 RPM) * EARLY ULTRA UNITS * Beginning with Serial Number A000 ENGINE SERIAL NUMBER MATRIX Serial Number: Z - K A Last Digits in Numerals ( to 999 Units Manufactured) th Digit Sequential Number ot Letter (Units Manufactured) Alphabetical Letter or Numeral 0to9 A B C Unit Number Sequence to 9,99 9,999--0,99 0,99--,99,99--,99 th Digit Alphabetical Letter (Month of Manufacture -- st Letter Units, nd Letter 0,000--9,99 Units) Alphabetical Letter Month th Digit Alphabetical Letter or Numerals (Year of Manufacture) A,B C,D E,F G,H J,K L,M N,P Q,R S,T U,V W,X Y,Z Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Alphabetical Letter or Numeral W X Y 9 A B C D E Year Basic Model Number ORDERING INSTRUCTIONS All orders and inquiries for parts must include: Unit Serial Number Part No. Description of Part Quantity Required Address all correspondence for parts to the following address: CARRIER TRANSICOLD DIVISION Replacement Components Group, TR-0 P.O. Box 0, Syracuse, NY or Fax to : () - GENERAL NOTES To find replacement parts, consult table of contents, and turn to the appropriate page for the illustrated breakdown of replacement parts. The following letter designations are used to classify parts throughout this list: A/R As Required NSS Not Sold Separately - order next higher assembly or kit. NS Not Shown in the illustration. PL Purchase Locally. i --0
5 . Crankcase Crankcase, Assembly (CT-TV) - Includes: Crankcase, Assembly (CT-TV) - Includes: Plug Plug Plug Cap, Sealing Cap, Sealing Cap, Sealing Cap, Sealing Pin, Straight Pin, Straight Pin, Straight Pin, Straight Pin, Pipe Plug --0 Gasket, Copper O-ring Plug Gasket Adapter, Drain Cock --0
6 . Oil Pan Pan, Oil Piece Top Cover, Oil Pan Piece Bottom Gasket, Oil Pan Gasket, Oil Pan Cover, Piece Bolt, Metric, M Bolt, M Bolt SV Plug & Gasket - Includes: Gasket, Copper O-ring Plug Gasket, Copper O-ring Screen Filter, Oil Pump Pickup --00 Bolt, M X MM Long, Grade O-ring, Oil Pickup Tube Gasket, Copper O-ring Plug --0
7 . Cylinder Head Lifting Eye --00 Bolt Stud (CT-TV) --00 Stud (CT-TV) --00 Nut, Hex M --00 Washer, Spring M --00 Washer, Plain M Cylinder Head (CT-TV) - Includes: Cylinder Head (CT-TV) - Includes: Cap, Sealing Cap,Sealing Plug Guide, Intake ( Ream To Size ) Guide, Exhaust ( Ream To Size ) --00 Bolt, Cylinder Head --00 Gasket, Cylinder Head (CT-TV) - Includes: Gasket, Cylinder Head (CT-TV) - Includes: O-ring --0
8 . Gear Case Gear Case Cover, Assembly - Includes: Plug, Gear Case --00 O-ring O-ring --00 O-ring --00 Pin, Start Spring Pin, Straight Gasket, Gear Case Bolt Bolt Bolt --00 Bolt --00 Bolt, M X MM Long - Grade Bolt --00 Washer, Spring Washer, Plain Adapter, Oil Filter Nipple --00 Gasket, Steel O-ring Spring, Oil PSI Regulator Seat, Oil PSI Regulator Valve --00 Ball, Oil PSI Regulator --00 Flange, Water Return --00 Gasket, Water Return Flange --00 Bolt --0
9 . Valve Cover Valve Cover --00 Shield, Breather Screw --00 Gasket, Valve Cover --00 Bolt 0 --0
10 . Oil Filter Cartridge, Oil Filter (ESI) Adapter, Oil Filter Housing O-ring O-ring Adapter, Oil Filter Nipple --00 Plug --00 Bolt, M-. x MM --00 Bolt, M X MM Long, Grade --0
11 . Dipstick Tube, Oil Fill Dipstick / Fill Cap O-ring --0
12 . Oil Pump Pump, Oil Gasket, Oil Pump Bolt Washer, Spring, M Gear, Oil Pump Drive Key, Feather Nut, Flange --0
13 9. Breather Tube, Breather Clamp, Hose --00 Nipple Cover, Breather Screw Valve, Breather 9 --0
14 0. Main Bearing Case Case, Main Bearing, # - Includes: Bolt, Main Bearing Case Case, Main Bearing, # - Includes: Bolt, Main Bearing Case Case, Main Bearing, # - Includes: Bolt, Main Bearing Case Case, Main Bearing, # - Includes: Bolt, Main Bearing Case -9-0 Bolt, Bearing Case Bearing, Main STD (Single Pack) Bearing, Main 0.MM (Single Pack) Bearing, Main 0.MM (Single Pack) --00 Bolt, M-. x MM Seal, Rear Oil Bolt Cover, Bearing Case --00 Gasket, Case Cover Gasket, Bearing Case --0 0
15 . Camshaft and Idle Gear Shaft Tappet Push Rod Camshaft Assembly (CT-TV) - Includes: Camshaft Assembly (CT-TV) - Includes: Ball Gear, Cam Key Feather Thrust Plate, Camshaft Bolt Gear, Idler - Includes: Bushing, Idler Gear Collar Cir-Clip, Idler Gear Shaft, Idler Gear Bolt --0
16 . Piston and Crankshaft See Section 0. Item Piston, STD (CT-TV) - Includes: Piston, (+0.MM) (CT-TV) - Includes: Piston, STD (CT-TV) - Includes: Piston, (+0.0MM) (CT-TV) - Includes: --00 Pin, Piston Cir-Clip, Piston Pin --00 Ring Set, STD (CT-TV) --0 Ring Set, (+0.MM) (CT-TV) --00 Ring Set, STD (CT-TV) --0 Ring Set, (+0.0MM) (CT-TV) Connecting Rod, Assembly - Includes: --00 Bushing, Piston Pin -- Bolt, Connecting Rod Bearing, Rod STD --0 Bearing, Rod (+0.MM) --0 Bearing, Rod (+0.MM) --0
17 . Piston AND Crankshaft Crankshaft - Includes: Ball --0 Wear Sleeve, Crankshaft Rear --00 Gear, Crankshaft Key Feather Slinger, Oil --00 Wear Sleeve, Crankshaft, Front O-ring Nut, Crankshaft Bearing #, Front Main (STD) Bearing #, Front Main (-0. MM) Bearing #, Front Main (-0. MM) Thrustwasher, Kit (STD) Thrustwasher, Kit (+. MM) Thrustwasher, Kit (+. MM) Seal, Front --0
18 . Flywheel Flywheel Assembly - Includes: -9-0 Gear, Ring (Flywheel) --0 Bolt, Flywheel Housing, Flywheel Cover Bolt --00 Bolt --00 Washer, Spring --0
19 . Fuel Camshaft Camshaft, Fuel Injection Pump --00 Bearing, Ball Gear, Injection Pump --00 Key, Feather --00 Cir-Clip, External --00 Sleeve, Governor --00 Cir-Clip, Sleeve Case, Governor Ball Ball Cir-Clip Ball Bearing --00 Cir-Clip, External --00 Cam, Feed Pump Stopper, Fuel Camshaft 900 Bolt --0
20 . Engine Stop Lever Idle, Adjuster Assembly - Includes: Bolt, Adjusting - Includes: Spring Nut, Spring O-ring Gasket Cap -9-00SV Lever Assembly, Engine Stop - Includes: 9 NSS Cover, Injection Pump 0 NSS Shaft, Lever Seal, Oil --00 Pin, Spring Spring, Return --00 Gasket, Pump Cover Bolt, M-.00 x MM --0
21 . Stop Solenoid -09-0SV Solenoid, VDC, Includes: Gasket, Fuel Solenoid --00 Stud, M --00 Nut, M Washer, Spring, M --0
22 . Injection Pump Pump Assembly, Injection - Includes: --00 Bolt, Banjo Gasket Fitting, Banjo Shim (0.0MM) A/R Shim (0.MM) A/R Shim (0.0MM) A/R Shim (0.MM) A/R --00 Stud --00 Nut, Hex M --00 Washer, Spring Bolt Fitting, Drain --0
23 . Governor Lever Assembly, Governor Fork Lever Assembly Fork Lever Shaft, Fork Lever Washer, Plain Bolt, Flange Washer, Spring Holder, Fork Lever Bolt Bolt, Flange Bolt Spring 9 --0
24 9. Speed Control Plate Bolt, Adjusting, Includes: Nut, Special Gasket, Copper O-ring Nut, Lock Cap, Fuel Adjustment -0-00SV Lever, Speed Control Plate Key, Feather Seal, O-ring Washer, Plain, M Nut Plate, Friction Plate, Speed Control - Includes: Gasket, Speed Control Plate Stud --00 Bolt --00 Stud, M Washer, Spring, M --00 Nut, M Bolt, M X 0 MM Long Nut, M --0 0
25 0. Injectors and Glow Plugs Assembly Pipe, Over Flow Pipe, Fuel Over Flow A/R Clamp, Hose Injector Assembly - Includes: --00 Gasket Seal, Heat Pipe, Injection Cylinder # -9-0 Pipe, Injection Cylinder # Pipe, Injection Cylinder # Pipe, Injection Cylinder # Clamp, Kit Injector Line A/R Glow Plug Cord, Glow Plug --00 Nut, Flange, M --0
26 . Fuel Pump Holder, Fuel Lift Pump --00 O-ring Bolt --00 Stud --00 Nut, M Washer, M Pump Assembly, Fuel Lift --00 O-ring Stud Nut, M Washer, Spring, M Banjo, Fitting --00 Pipe, Oil Feed Lift Pump Fitting Bolt, Banjo --0 Gasket, Copper O-ring --00 Cover, Fuel Pump (Used When Item Is Not Used) --00 Gasket, Fuel Pump (Used When Item Is Not Used) --0
27 . Fuel Pump Assembly Pump Assembly, Fuel Lift - Includes: --0 Piston, Fuel Pump --0 Spring, Fuel Pump --0 Plug, Fuel Pump --0 Gasket, Copper O-ring --0 Tappet Assembly Valve, Fuel Pump --0 Spring, Pump Valve Adapter O-ring --0 Cir-Clip -- Pump, Hand Priming -- Gasket, Copper O-ring -- Bolt, Banjo -- Bolt, Eye Joint - Includes: -- Filter (Brass) --0
28 . Pulley Pulley, Crankshaft - MM Diameter -0-0 Pulley, Water Pump - 0 MM Diameter Key, Feather --0
29 . Starter -9-0 Starter Assembly --00 Bolt --00 Stud, M0 X Washer, Spring Nut, M --00 Washer, Spring Change 0/ --0
30 . Starter Assembly REPLACEMENT PARTS FOR Starter Field Coil Armature - Includes: Bearing Bearing Clutch Assembly, Starter --09 Roller Retainer Gear Idler Gear, Armature Frame, Drive End Frame, Brush Holder End Holder, Brush - Includes: Spring, Brush Solenoid, Assembly Screw --0
31 . Starter Assembly Screw Bolt, Through 99 Ball, Steel Spring, Clutch Engagement O-ring, Starter Pipe, Drain --00 Nut Nut -9-0 Wire Assembly, Solenoid --0
32 . Plug Plug Washer, With Rubber Plug --0
33 . Thermostat Flange, Thermostat - Includes: --00 Pipe, Water Return --00 Gasket, Thermostat Flange --00 Bolt, M x MM Long, Grade --00 Stud --00 Bolt, M-. x MM --00 Nut, Hex M --00 Washer, Spring Hose, By-Pass Clamp --00 Housing, Thermostat -9-0 Thermostat, Kit - Includes: --00 Gasket, Thermostat Housing --00 Bolt 9 --0
34 . Water Pump to 9 to Pump Assembly, Water - Includes: NSS Body, Water Pump -0-0 Kit, Water Pump - Includes: NSS Shaft, Water Pump NSS Impeller, Water Pump NSS Seal, Water Pump NSS Slinger --00 Gasket, Water Pump Flange, Water Pump Bolt, M X MM Long, Grade Bolt, M-.00 x MM --00 Stud --00 Washer, Spring --00 Nut, Hex M Washer, Spring, M --00 Bolt, M-. x MM --0 0
35 9. Fan Fan 9 Bolt --0
36 0. Valves and Rocker Arms Valve, Inlet Valve, Exhaust --00 Spring, Valve --00 Retainer, Spring --00 Keeper, Valve Seal, Valve Stem --00 Cap, Valve Shaft, Rocker Arm Bolt Bracket, Rocker Arm Bolt Pin, Spring --00 Washer, Rocker Arm Shaft --00 Spring, Rocker Arm --00 Washer, Plain Rocker Arm - Includes: --00 Screw, Rocker Arm Adjusting --00 Nut, Rocker Arm Adjusting Washer, Spring --0
37 . Intake Manifold Manifold, Intake - Includes: --00 Pipe, Water Return Gasket, Intake Manifold Bolt --0
38 . Exhaust Manifold Manifold, Exhaust Gasket, Exhaust Manifold Gasket, Exhaust Manifold --00 Stud --00 Nut, Hex, M --00 Gasket, Muffler Flange --00 Washer, Spring --0
39 . Gasket Set - (CT-TV ONLY) NOTE: REFER TO APPROPRIATE GROUP FOR ILLUSTRATION GROUP ITEM PART NO. DESCRIPTION QTY NS NS Gasket Kit - Includes: Gasket,Oil Pan Gasket, Gear Case Gasket, Water Return Flange Gasket, Main Bearing Case Gasket, Main Bearing Case Cover Gasket, Intake Manifold Gasket, Exhaust Manifold Gasket, Exhaust Manifold Gasket, Muffler Flange --00 Gasket, Valve Cover Gasket, Oil Pump Gasket, Speed Control Plate Gasket, Pump Cover Gasket, Thermostat Flange Gasket, Water Pump Gasket, Thermostat Housing O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring Seal,O-ring O-ring O-ring O-ring./. / --0 Gasket, Copper O-ring Seal, Oil Seal, Rear Oil Seal, Valve Stem Seal,O-ring --0
40 . Gasket Set - (CT-TV ONLY) - Continued NOTE: REFER TO APPROPRIATE GROUP FOR ILLUSTRATION GROUP ITEM PART NO. DESCRIPTION QTY Gasket, Copper O-ring Gasket, Copper O-ring O-ring Gasket,Oil Pan Cover, Pieces Gasket, Fuel Solenoid Gasket, Copper O-ring Gasket, Copper O-ring Seal, Heat Gasket Gasket, Cylinder Head S Indicates Parts That Are In The Kit But Are Not Used On This Engine --0
41 . Accessories and Service Parts --00 Heater, Engine Block - Includes: --0 Extension Cord, Engine Block Heater (0 Long) --0
42 PART NUMBER INDEX PART NO PAGE NO , --00, , -0-00, --0,, , , 0, --00,, 9, 0, --00,,,,, 9, 0,, -9-00,, 0,, , SV PART NO. PAGE NO , -0-00, , , --00, , PART NO. PAGE NO , , 9, --00, , , , , Index-- --0
43 PART NUMBER INDEX PART NO. PAGE NO , , SV , , , , , , , PART NO. PAGE NO , , , -9-00, ,, , SV , PART NO. PAGE NO , --00, , , , --00, 0, , 9, Index--
44 PART NUMBER INDEX PART NO. PAGE NO , , , , , , , PART NO. PAGE NO , , , SV PART NO. PAGE NO , , -9-00, Index-- --0
45 PART NUMBER INDEX PART NO. PAGE NO , , PART NO. PAGE NO , PART NO. PAGE NO Index--
46 Carrier Transicold Division, Carrier Corporation Truck/Trailer & Container Products Groups P.O. Box 0 Syracuse, N.Y. U.S A A member of the United Technologies Corporation family. Stock symbol UTX 009 Carrier Corporation D Printed in U. S. A. 009
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