22 RÅD OM VEDLIGEHOLDELSE AF ANLÆG & MASKINPARK

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1 VEDLIGEHOLDELSE AF ANLÆG & MASKINPARK OPTIMERING AF VÆRDI OG LEVETID

2 VEDLIGEHOLDELSE AF ANLÆG & MASKINPARK Vedligeholdelse af dit anlæg og maskinpark spiller en afgørende rolle i at minimere uforudsete afbrydelser produktionsplanlægningen, og sikring af et udbytte i høj kvalitet. Præventiv vedligeholdelse af anlæg og maskiner for maksimering af oppetid og minimering af omkostninger igennem anlæggets levetid er ikke noget nyt. Det er derimod direkte real-time forbindelse mellem ERP-system og maskiner. Derigennem opstår helt nye løbende muligheder for at følge anlægget og maskinparkens helbred. Nu er det muligt at forudsige behov for vedligeholdelse, baseret på faktiske forhold - ikke forventede fremskrivninger. VIDSTE DU... Der er gevinster i at tage proaktive beslutninger, som forhindrer uforudset nedetid og øger medarbejdernes produktivitet. Med understøttelse af vedligeholdelse, reparationer og eftersyn (MRO) øges kontrol med arbejdsordrer, ressourceallokering, styring af reservedele og relaterede omkostninger. Uanset om du producerer eller håndterer produkter med lang levetid er stadig support for MRO vigtigt. En stabil og tilgængelig maskinpark er essentielt for at holde anlægg kørende og omkostninger nede.

3 FÅ REAL-TIME INDSIGT I DIN MASKINPARKS TILSTAND & YDEEVNE Korrekt viden om dit anlæg og maskinparkens stabilitet og effektivitet er bydende nødvendigt for at optimere dine forretningsmål. Ved at anerkende behovet for korrekt viden om dit anlæg og maskinpark og real-time indsigt i deres ydeevne, kan du gøre vedligeholdelse til en strategisk mulighed for at differentiere sig fra konkurrenterne og øge overskuddet.

4 VEDLIGEHOLDELSE AF ANLÆG & MASKINPARK Efficient and timely maintenance of plant assets is crucial to the overall financial performance of a manufacturing facility. Downtime caused by lack of ability to maintain and repair impact bottom line profitability instantly. Plant Maintenance integrated with ERP provides the ability to perform real-time management of plant assets, thereby increasing the overall life span of equipment/machinery and prolonging the useful life and value. Niels Skjoldager Setup and maintain a preventive maintenance program. Where possible, have the OEM execute the service of the asset, and hold them accountable for performance. Christopher Johnston Proper maintenance of plant equipment can significantly reduce the overall operating cost, while boosting the productivity of the plant. Although many management personnel often view plant maintenance as an expense, a more positive approach in looking at it is to view maintenance works as a profit center. The key to this approach lies in a new perspective of proactive maintenance approach. Kurt Hatlevik Norway I have seen in manufacturers with an efficient maintenance department and effective Preventative Maintenance program improve delivery times and production quality which not only increased customer satisfaction but also improved employee satisfaction. Deborah Vermillion Implement production equipment maintenance system. Manufacturing Expert Latvia Having an integrated plant maintenance solution gives you the ability to predict when maintenance needs to take place and manage the impact on the business with down time. With the added benefit of managing stock and labour to minimise the impact of down time is a great benefit. Many businesses run separate plant maintenance solutions which means it is difficult to manage the impact on the business. Martin Burden United Kingdom Link directly to your production orders to capture quantities to drive your PM program. Deborah Vermillion It is important to have a solution that handles the preventive maintenance of your plant machines. And that the maintenance downtime is incorporated in the production capacity. Olav Bækken Natvik Norway Make sure you set up a Planned Maintenance routine and KEEP TO IT. Just cleaning a piece of kit once a week can make a big difference to its life span. Also get the operators of the machinery to buy into it, show them what happens and how much it costs when it goes wrong. Stuart Mackay United Kingdom Set required maintenance dates in the system. I would recommend using this with an asset quality test once a month. The best way to improve life span is to keep the machine healthy! David Aronson By using an Enterprise Asset Management system you would be able to plan preventative maintenance for your plant and machinery. You would also be able to better manage downtime of said plant. John Robinson United Kingdom MRO supplies must be treated as inventory and managed with the same importance as raw materials and finished items. Too often maintenance supplies are an after-thought and the result is poorly maintained equipment, missed orders, frustrated staff, expensive repair parts hidden and off the books, over-ordering of parts, and machine down time. Jeff Powell If we talk about our factory machines and workers! Keep it simple, start up small and built up when ready/time. Ken Jarlfort Denmark Production Schedule visibility is critical in optimizing the value of plant assets. Preventative Maintenance is obviously beneficial for optimizing the life span of a machine, but when performing PM too often we assume that machines operate in a vacuum. To truly optimize the VALUE that machinery delivers over its lifespan it is critical that we incorporate the planning of maintenance into the production schedule to minimize impact to production. Tom Nall Constant equipment maintenance and technical support are necessary. Responsible people and deadlines should be assigned and production should be optimized constantly. The optimal goal is the efficient replacement of products during production time. Production optimizing systems should be used to optimize the performance of equipment to collect and analyze work time and productivity data. Jolanta Žalūdienė Lithuania

5 VEDLIGEHOLDELSE AF ANLÆG & MASKINPARK Companies invest millions of dollars in capital equipment that needs to be maintained. But more costly than the assets themselves are the impact to orders it could have if a piece of asset is not working or poorly working. In order to optimize its use and life span, manufacturing companies should make sure they have a systemic way of doing preventative maintenance to assure a high uptime. Companies should also keep close track on costs associated with the maintenance of an asset as well as throughput as it could be that a new asset would yield a higher return than continuing to maintain and older one. The important part is that there is actionable information that is derived from an integrated system where assets and production are directly connected to drive results. Luciano Cunha In order to get the maximum benefit out of this process mapping, I would recommend the you go for an automatic closure of calendars when a breakdown happens. This will help in considering the work centers which are breakdown when the master planning engine is run. For this, a little bit of customization has to be done on the service order when it is approved. Currently, for each breakdown, you have to manually close the calendar for the respective date and time. This could become unmanageable when the number of resources are increasing as the organization is growing. For this, they will have to link each resource to the service agreements so that, the automation is easier. I also recommend updating the activities against each resource (Service Agreements) periodically so that the system generates a correct Preventive Maintenance Calendar. Otherwise, the maintenance calendar will give a wrong picture and the benefit of this mapping will not help you. It is easier to go with the actual (Breakdown) maintenance, because these solutions are straight fit to the requirement. Antony Prabhath United Arab Emirates

6 Track usage and schedule maintenance on the plant assets. Maintenance can be scheduled based on counter registrations of hours used or quantity processed in addition to the periodic scheduling. Kevin Brandt Systematize your plant maintenance. This is the 21st century. Log books and PM cards don t allow maintenance managers to easily evaluate the effectiveness of maintenance. Mike Makela Planned maintenance systems can mean a big difference in a manufacturing environment. Nothing spells lost production/ time more than non-maintained machine resources. Goes for Human Resources as well. Henrik Dall Start with planned worked orders and drive accountability for the process. Pay attention, gain from your learning, and as the organization grows in adherence, look to data history to assist you in moving to a Preventative Maintenance (proactive) scheme where regular mainte- nance occurs at proper intervals. At this evolved state, you will see your life span of key plant assets optimizing. Rob Terry Provide timely updates and optimize the spare parts warehouse. Edvinas T Lithuania

7 5 SKARPE OM VEDLIGEHOLDELSE AF DIT ANLÆG OPBYG KONKURRENCEDYGTIGE RAMMER FRA START Arbejd med ét datasæt, én tilgang til omkostninger og én version af sandheden. Enterprise Asset Management anvender Microsoft Dynamics AX lager, indkøb og planlægningsmoduler til at reducere kompleksitet og omkostninger. Enterprise Asset Management eliminerer unødvendige data, systemdubletter og behovet for tredjeparts tillægsløsninger. BRUG ERP LET OG GNIDNINGSFRIT TIL EFFEKTIV VEDLIGEHOLDELSE AF DIN MASKINPARK Microsoft Dynamics AX aktiverer automatisk vedligeholdelsessystemet med kritiske produktinformationer, hvorefter Enterprise Asset Management automatisk vil reservere den nødvendige nedetid i Microsoft Dynamics AX produktionsskema. MINIMER PAPIRBUNKER OG TRANSAKTIONER MED EN LØSNING, MEDARBEJDERNE ØNSKER AT BRUGE Brugerne kan følge alle arbejdeopgaver, og har hurtig adgang til alle relevante data. De kan planlægge og arrangere arbejdsordrer, tilføje standardopgaver samt back-flushe komponenter, reservedele og arbejdskraft i én transaktion. Aflustningsvis oprettes automatisk efterfølgende kvalitetscheck. MINIMER NEDETID FOR UDSTYR OG OPTIMER PRODUKTIONEN Forebyggende vedligeholdelse giver mulighed for et komplet overblik af maskinparkens kvalitet behov og forbrug af reservedele. Derved bliver det muligt at planlægge produktionen proaktivt og føre skarpt tilsyn med brugen af reservedele og dertilhørende omkostninger, hvilket optimerer inspektioner og servicering markant. FORØG YDEEVNE BÅDE PÅ KORT OG LANGT SIGT MED UDVIDEDE KPI ER Få indsigt i betydelige produktionsfordele med udvidede KPI er for udstyrets oppetid, gennemsnitlig tid mellem inspektioner (MT BI), gennemsnitlig tid mellem fejl (MT BF) og afkast af investering (ROI)

8 VEDLIGEHOLDELSE AF ANLÆG & MASKINPARK COLUMBUS MANUFACTURING De problemstillinger og udfordringer, vi har gennemgået her kan håndteres med Columbus Manufacturing, en integreret virksomhedsløsning skræddersyet til ordreproduktionsvirksomheder. Løsningen omfatter en kombination af vores prisbelønnede Avancerede Discrete Manufacturing software, vores brancheskabeloner og implementeringsmetodik, alt sammen integreret i på fleksible og pålidelige Microsoft Dynamics-platform. ColumbusManufacturing starter ved leverancekæden og dækker engroslager, detaillager, produktionsplanlægning, fremstilling, salg, service, vedligeholdelse af udstyr, distribution, udvikling, værkstedsstyring, kontraktstyring af underkontrakter samt projektplanlægning og sporing. Produktet er bredt anerkendt for at give øget effektivitet og lavere omkostninger ved at integrere alle leverancekædeprocesser og samtidig levere præcise forretningsmæssige målepunkter, der danner et forbedret beslutningsgrundlag. COLUMBUS PRODUCT ENGINEERING Columbus Product Engineering, er en del af Columbus Manufacturing. Engineering integreres med Operations gennem centraliserede og rollebaserede data, back-to-back product lifecycle management og workflow drevet forandringsledelse. Ingeniører får bedre samarbejde med teams og afdelinger. Det reducerer risici og fordrer hurtigere reaktioner på nye krav og større fokus på innovation, i stedet for at bruge tid og energi på tilpasninger af eksisterende designs. Med Columbus Product Engineering er det muligt at optimere kontrolmekanismer, øge effektivitet og kvalitet, når man følger produkter i hele deres livscyklus. Producenter kan overvåge hele processen, lige fra små prototype-serier over omfattende volumeproduktion til udfasing af produktet. Der fokuseres på sporbarhed, inklusiv indsigt i forandringshistorik for BOM og formidlingsdata indlejret direkte i produktets versionstyring. ERP med indbyggede best-practice processer. RapidValue er en Business Process Modeling løsning, der er fuldt integreret med Microsoft Dynamics AX, og som sikrer et større udbytte af ERP-implementeringen. Columbus anvender best-practice processer fra branchen baseret på erfaringerne fra over implementeringer, som er direkte indbygget i løsningen.

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