Parts Manual SAF INTEGRAL Disc Brake Wheel Ends
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1 Parts Manual SAF INTEGRAL Disc Brake Wheel Ends C88 - Compact Bearing 5.75" Diameter Axles P89 - Parallel Spindle 5.75" Diameter Axles XL-SA10058PM-en-US Rev K
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3 Contents Contents Page Contents, Warranty & Contact Information... 3 Model and Serial Number Information... 4 Head Unit Identification... 5 C88 - Compact Bearing Exploded View... 6 C88 - Compact Bearing Parts List... 7 P89 INTEGRAL Disc Brake Exploded View... 8 P89 INTEGRAL Disc Brake Parts List... 9 C88 & P89 Repair Kits Universal Disc Brake Tool Box Tools Index & Replacement Parts Info Warranty Refer to the complete warranty for the country and product in which the parts will be used. A copy of the written warranty is included with the product and can be found on the SAF-HOLLAND website. Original Parts To ensure optimal performance of SAF-HOLLAND Trailer Suspensions and to prevent voiding any warranty coverage; we highly recommend the use of only SAF-HOLLAND Original Parts. Technical Support A list of SAF-HOLLAND technical support locations to supply SAF-HOLLAND Original Parts can be found online at the SAF-HOLLAND web site or you can contact our customer service group. SAF-HOLLAND USA Fax SAF-HOLLAND CANADA Fax WESTERN CANADA Fax SAF-HOLLAND MEXICO Updates to this manual will be published as necessary online. 3
4 Model Information 1. Model Identification Figure 1 The disc brake axle serial tag is located near the center of the axle tube, (Figure 1). 2. Identification Tag The sample tag shown will help you interpret the information on the SAF-HOLLAND USA, Inc. serial number tag. The model number, axle body part number and serial number are listed on the tag (Figure 2). Figure 2 Record your tag numbers below for future quick reference. Axle Body Part Number: Model Number: Serial Number: 4
5 Head Unit Identification 3. C88 Head Unit Identification Figure 3 Version 1 Manufactured before July 2012, the Version 1 Head Units have 12 point bolts that are slightly above the wheel mounting surface which attaches the rotor to the hub (Figure 3). BOLT SLIGHTLY ABOVE WHEEL MOUNTING SURFACE Version 2 Version 2 Head Units, manufactured after July 2012, have 12 point bolts that are recessed below the wheel mounting surface which attaches the rotor to the hub, (Figure 4). SAF disc brake axle production with Version 2 Head Units started in June Version 2 was phased into production as required to accommodate specific North American wheel rims. Version 1 Head Unit disc brake axles have been phased out during the second half of NOTE: For a list of approved wheel profile and valve stem combinations, see document XL-SA10070WI-en-US. If you require additional information on this change, please contact your local SAF-HOLLAND representative, or contact SAF-HOLLAND at the appropriate phone number on the back cover of this notice. Figure 4 BOLT RECESSED BELOW WHEEL MOUNTING SURFACE 5
6 C88 Integral Disc Brake - Exploded View Compact Bearing Design For C88 Integral disc brake rebuild procedures, see SAF publication XL-SA10059-en-US at 6
7 C88 - Compact Bearing Parts List ITEM NO. DESCRIPTION PART NO. QTY. / AXLE WEIGHT (LBS.) 1 Beam & Axle Assembly Call SAF-HOLLAND 1 VARIES 2 Axle Nut - LH Z Axle Nut - RH Z Integral Rotor " Z Hub Unit w/ Long Studs Version Hub Unit w/ Long Studs Version Hub Unit w/ Short Studs Version Hub Unit w/ Short Studs Version O-Ring Z Bolt - 12Pt. Head - M14 x 1.5 x Z Axle Stub Grease Z A Hub Cap Z.22 11B Hub Cap Hub Odometer Z C Hub Cap W/Seal PSI Z.23 12* Dust Shield * Sensor, ABS Z 2.05 Brake Chamber - 16"/24" Z Brake Chamber - 18"/24" Z Brake Chamber - 20"/24" Z Brake Chamber Nut Z Brake Caliper - RH " Z Brake Caliper - LH " Z Clamp, Dust Shield Z Bolt, Hex, Dust Shield - M8 x 1.25 x 40 Class Z Grommet Z Wheel Nut - M22 x Z A Wheel Stud, Long - M22 x 1.50 x B Wheel Stud, Short - M22 x 1.50 x Caliper Flange Bolt - 12 pt. M18 x 1.5 x 55mm Z Caliper Shoulder Bolt - 12 pt. M18 x 1.5 x 55mm Z Clamping Bushing Z
8 P89 INTEGRAL Disc Brake Exploded View Parallel Spindle Design For P89 Integral disc brake rebuild procedures, see SAF publication XL-SA10059-en-US at 8
9 P89 INTEGRAL Disc Brake Parts List ITEM NO. DESCRIPTION PART NO. QTY. / AXLE WEIGHT (LBS.) PER ASSEMBLY 1 Beam & Axle Assembly Call SAF-HOLLAND 1 VARIES 2* Hub Cap Gasket, Hub Cap Z Nut, Axle Pro-Torq Z Hub w/ Bearing Cups Bearing Cup Z Bearing - Outer Cone Z Rotor w/ ABS Tone Ring " Seal Hub Z * Dust Shield * Sensor, ABS Z Brake Chamber - 16"/24" Z Brake Chamber Nut -.63"-11 GR C Z Brake Caliper - RH " Z Brake Caliper - LH " Z Hub Unit w/ Bearing Cups - Short Studs - M22 x 1.5 x Hub Unit w/ Bearing Cups - Long Studs - M22 x 1.5 x Clamp, Dust Shield Z Bolt, Hex - M8 x 1.25 x 40 Class Z Grommet Z Bolt, Hub Cap -.31"-18 x.75",gr Z Wheel Nut - M22 x Z A Wheel Stud - Long - M22 x 1.5 x B Wheel Stud - Short - M22 x 1.5 x Caliper Flange Bolt - M18 x 1.5 x 55mm Z Caliper Shoulder Bolt - 12 pt. M18 x 1.5 x 55mm Z Clamping Bushing Z Rotor Attachment Bolts - 12 pt. M14 x 1.5 x Z
10 C88 & P89 Repair Kits Brake Caliper Assembly Z Brake Lining- For C88 & P89 Axles Qty. 1 Per Axle Wt lbs Z Adjuster Cap- For C88 & P89 Axles Qty. 1 Per Wheel End Wt lbs. 10
11 C88 & P89 Repair Kits Z ABS - C88 & P89 Axles Qty. 1 Per Wheel End Wt lbs Dust Shield - C88 & P89 Axles Qty. 1 Per Wheel End Wt lbs Wheel Bolt - C88 & P89 Axles Long Stud (Aluminum Rims) Qty. 10 Kits Per Wheel End Wt lbs Wheel Bolt - C88 & P89 Axles Short Stud (Steel Rims) Qty. 10 Kits Per Wheel End Wt lbs Z Hub Repair - C88 Axle Qty. 1 Per Wheel End Wt lbs Z Brake Caliper Bolts- For C88 & P89 Axles Qty. 1 Per Wheel End Wt lbs ITEM NO. DESCRIPTION PART NO. QTY. 7 O-Ring Z 1 8 Bolt, 12 pt. Flange HD, M14 x 1.5 x Z 10 9 Axle Stub Grease Z 1 12* Dust Shield * Sensor, ABS Z 1 21 Clamp, Dust Shield Z 1 22 Bolt, Hex, M8 x 1.25 x 40 Class Z 1 23 Grommet Z 2 25 Wheel Nut, M22 x Z 10 26A Wheel Stud - Long, M22 x 1.5 x B Wheel Stud - Short, M22 x 1.5 x Caliper Flange Bolt, 12 pt. M18 x 1.5 x 55mm Z 3 28 Caliper Shoulder Bolt, 12 pt. M18 x 1.5 x 55mm Z 1 29 Clamping Bushing Z 1 11
12 Universal Disc Brake Tool Box Universal Caliper Disc Brake Tool Box for C88 & P89 Models PART NUMBER: Z ITEM NO. DESCRIPTION 1 Puller for Floating Bearing - Type SN 2 Puller Sleeve 3 Driver Cup 4 Driver Cup - Adapter 5 Insert w/magnet 6 Driver w/magnet 7 Handle 8 Driver Sleeve 9 W.A.F 8 10 W.A.F Caulking & Pulling Tool 12 Driver for Sheet Metal Sleeve 13 Ring/Open-Jaw Spanner 14 Driver Sleeve 15 Threaded Spindle TR20x2 ITEM NO. DESCRIPTION 16 Thrust Bearing 17 Spindle - Short/Long 18 Lever Fork 19 Driver Sleeve 20 Driver Sleeve 21 Retaining Bar 22 Puller Plate 23 Puller Sleeve for Bellows 24 Driver 25 Puller Sleeve 26 Adapter Ring 27 Puller Plate 28 Thruster w/hexagon Head 29 Nut - TR20x2 12
13 Tools Brake Adjustment Ring / Fork Spanner Wrench with Adapter 8/10 mm for C88 & P89 Models PART NUMBER: Z WT..30 lbs.. 24 mm Caliper Bolt Socket with 3/4" Drive for C88 & P89 Models PART NUMBER: Z WT..30 lbs.. 85 mm Spindle Nut Socket for C88 Models PART NUMBER: Z WT lbs.. Hub Cap Removal Lever for C88 Models PART NUMBER: Z WT lbs.. 15 mm Hub Unit Socket for Disc Brake with 1/2" Drive for C88 & P89 Models PART NUMBER: Z WT..20 lbs.. Hub Mounting Tool 88mm for C88 Models PART NUMBER: Z WT lbs.. 13
14 Index PART NUMBER PAGE Z Z Z Z Z Z Z Z Z Z Z Z Z 11, Z 10, Z Z 7, Z 7, Z Z 7, Z Z Z Z-XLS Z-XSS Z Z Z-XLS Z-XSS Z Z Z Z Z Z Z 7, 9, Z 7, 9, 11 PART NUMBER PAGE Z 7, 9, Z 7, 9, Z Z 7, 9, Z 7, Z 7, Z 7, 9, Z Z 7, 9, Z 7, 9, Z 7, Z Z Z Z Z Z 7, Z Z Z 7, , 9, , 11, , 11, , , , ,
15 Index Replacement Parts Info PART NUMBER REPLACEMENT PART NUMBER DESCRIPTION Z Z Dust Shield Z Wheel Stud, Long - M22 x 1.50 x Z Wheel Stud, Short - M22 x 1.50 x Z Z Dust Shield Z Z INTEGRAL Hub Unit Version Z Z Hub Cap Z Z INTEGRAL Hub Unit Version Z Z Brake Lining Kit Z Z-XLS INTEGRAL Hub Unit Version 1 w/ Long Studs Z Z-XSS INTEGRAL Hub Unit Version 1 w/ Short Studs Z Z-XLS INTEGRAL Hub Unit Version 2 w/ Long Studs Z Z-XSS INTEGRAL Hub Unit Version 2 w/ Short Studs Z-XLS INTEGRAL Hub Unit Version 1 w/ Long Studs Z-XSS INTEGRAL Hub Unit Version 1 w/ Short Studs Z-XLS INTEGRAL Hub Unit Version 2 w/ Long Studs Z-XSS INTEGRAL Hub Unit Version 2 w/ Short Studs 15
16 SAF-HOLLAND USA Fax SAF-HOLLAND CANADA Fax WESTERN CANADA Fax SAF-HOLLAND MEXICO Fax SAF-HOLLAND USA, INC Industrial Blvd, Muskegon, MI
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