A1
CYLINDER - CRANKCASE 1 692-W0090-42-4D CRANK CYLINDER ASSEMBLY 1 2 688-15100-05-94 CRANKCASE ASSEMBLY.... 1 3 688-11370-00-00. CHECK VALVE ASSEMBLY.. 2 4 650-11370-00-00. CHECK VALVE ASSEMBLY.. 1 5 624-14485-00-00. PIPE, JOINT.............. 4 6 663-11518-01-00. LOCK, BEARING.......... 3 7 93608-12063-00 PIN, DOWEL.............. 2 8 90119-06M12-00 BOLT, WITH WASHER....... 12 9 90119-10M07-00 BOLT, WITH WASHER....... 6 10 90201-100F7-00 WASHER, PLATE........... 2 11 95314-10600-00 NUT..................... 2 12 90157-06M12-00 SCREW, PAN HEAD........ 1 13 688-44194-00-00 CAP..................... 1 14 95380-06700-00 NUT..................... 1 15 90445-07260-00 HOSE.................... 1 16 90467-06016-00 CLIP.................... 2 17 90480-24M04-00 GROMMET................ 1 18 90445-07M00-00 HOSE.................... 1 19 90445-07M23-00 HOSE.................... 1 20 90467-06016-00 CLIP.................... 4 21 90116-10M06-00 BOLT, STUD.............. 2 22 90465-12M03-00 CLAMP.................. 1 23 97095-06012-00 BOLT.................... 1 24 92995-06100-00 WASHER, SPRING.......... 1 25 688-11325-00-00 ANODE.................. 2 26 98780-04015-00 SCREW, FLAT HEAD........ 2 27 692-11119-00-00 HANGER, ENGINE.......... 1 28 97013-08020-00 BOLT.................... 2 29 92990-08100-00 WASHER................. 2 CONTINUED ON NEXT FRAME A2
CYLINDER - CRANKCASE 30 692-11111-01-94 HEAD, CYLINDER 1......... 1 31 688-11181-A1-00 GASKET, CYLINDER HEAD 1. 1 32 90119-08M21-00 BOLT, WITH WASHER....... 14 33 90340-14M00-00 PLUG, STRAIGHT SCREW.... 1 34 90430-14115-00 GASKET................. 1 35 688-11191-00-9M COVER, CYLINDER HEAD 1.. 1 36 688-11193-A1-00 GASKET, HEAD COVER 1.... 1 37 97095-06025-00 BOLT.................... 18 38 92990-06600-00 WASHER, PLATE........... 18 39 90480-20M05-00 GROMMET................ 1 40 688-12416-00-00 VALVE, PRESSURE CONTROL 1 41 90501-16M11-00 SPRING, COMPRESSION..... 1 42 688-12411-10-00 THERMOSTAT............. 1 43 688-12413-00-9M COVER, THERMOSTAT...... 1 44 688-12414-A1-00 GASKET, COVER........... 1 45 97014-06035-00 BOLT.................... 4 46 92990-06600-00 WASHER, PLATE........... 4 47 688-41111-00-9M INNER COVER, EXHAUST.... 1 48 688-41112-A0-00 GASKET, EXHAUST INNER COVER.................. 1 49 688-41114-A0-00 GASKET, EXHAUST OUTER COVER.................. 1 50 688-41113-00-9M OUTER COVER, EXHAUST... 1 51 663-24312-01-00 PIPE 2................... 1 52 90467-08004-00 CLIP.................... 2 53 97013-08040-00 BOLT.................... 18 54 92990-08600-00 WASHER, PLATE........... 18 55 NGK-B8HS1-00-00 PLUG, SPARK............. 3 A3
CRANKSHAFT - PISTON 1 6H1-15359-01-94 HOUSING, OIL SEAL........ 1 2 688-11370-00-00 CHECK VALVE ASSEMBLY... 1 3 93102-30M05-00 OIL SEAL................. 1 4 93104-20M02-00 OIL SEAL................. 1 5 93210-62269-00 O-RING.................. 1 6 688-15379-00-00 SEAL, CRANKCASE........ 1 7 90445-07M86-00 HOSE.................... 1 8 90467-06016-00 CLIP.................... 2 9 97595-06520-00 BOLT, WITH WASHER....... 3 10 688-11411-01-00 CRANKSHAFT............. 1 11 93310-636U4-00 BEARING, CYLINDRICAL.... 1 12 93102-36M24-00. OIL SEAL................ 1 13 93210-46M16-00 O-RING.................. 1 14 93310-835U8-00 BEARING, CYLINDRICAL.... 2 15 93306-206U5-00 BEARING................. 1 16 93410-32M00-00 CIRCLIP.................. 1 17 688-11635-03-00 PISTON (0.25MM O/S)....... 3 AP 6H1-11631-03-95 PISTON (STD)............. 3 6H1-11636-03-00 PISTON (0.50MM O/S)....... 3 AP 18 688-11603-A0-00 PISTON RING SET (STD)..... 3 688-11604-A0-00 PISTON RING SET (0.25MM O/S).............. 3 AP 688-11605-A0-00 PISTON RING SET (0.50MM O/S).............. 3 AP 19 663-11633-00-00 PIN, PISTON.............. 3 20 688-11634-00-00 CLIP, PISTON PIN.......... 6 21 688-11650-03-00 CONNECTING ROD ASSEMBLY 3 22 90109-08M61-00. BOLT................... 2 23 93603-21111-00 PIN, DOWEL.............. 84 CONTINUED ON NEXT FRAME A4
CRANKSHAFT - PISTON 24 90201-20417-00 WASHER, PLATE........... 6 25 93310-730V8-00 BEARING, CYLINDRICAL.... 3 A5
INTAKE 1 692-41256-00-00 ROD, CHOKE 1............ 1 2 689-41273-00-00 GROMMET................ 1 3 688-41217-01-00 ROD, ACCEL. LEVER....... 1 4 688-41257-01-00 ROD, CHOKE 2............ 2 5 661-41262-02-00 JOINT, CHOKE LEVER...... 5 6 688-13641-00-94 MANIFOLD 1.............. 1 7 90116-06M30-00 BOLT, STUD.............. 6 8 688-14198-A1-00 GASKET................. 3 9 92995-06100-00 WASHER, SPRING.......... 6 10 95380-06600-00 NUT..................... 6 11 688-13621-A1-00 GASKET, VALVE SEAT...... 2 12 688-13624-00-00 PLATE, REED VALVE....... 1 13 692-13610-00-00 REED VALVE ASSEMBLY.... 3 14 692-W0004-00-00. REED SET............... 1 15 97885-05020-00 SCREW, PAN HEAD........ 6 16 92990-05100-00 WASHER, SPRING.......... 6 17 97095-06030-00 BOLT.................... 12 18 92995-06100-00 WASHER, SPRING.......... 12 19 688-14417-01-94 COVER 1................. 1 20 688-14483-A0-00 GASKET................. 1 21 97313-06018-00 BOLT, HEXAGON.......... 6 22 688-14481-00-00 CAP, CARBURETOR........ 3 23 688-14418-01-00 COVER 2................. 1 24 688-14416-01-00 GASKET, AIR CLEANER..... 1 25 97885-06016-00 SCREW, PAN HEAD........ 2 26 90209-06M05-00 WASHER, SPEC L SHAP.... 2 A6
CARBURETOR 1 692-14301-45-00 CARBURETOR ASSEMBLY 1. 1 2 692-14302-45-00 CARBURETOR ASSEMBLY 2. 1 3 692-14303-45-00 CARBURETOR ASSEMBLY 3. 1 4 692-14947-00-00. JET, NEEDLE............. 3 5 676-14943-41-00. JET, MAIN (#170).......... 3 6 676-14948-18-00. JET (#78)................ 3 7 676-14966-00-00. CAP.................... 3 8 93210-04228-00. O-RING................. 3 9 692-14590-00-00. NEEDLE VALVE ASSEMBLY. 3 10 663-14159-00-00. CLIP................... 3 11 676-14186-00-00. PIN, FLOAT.............. 3 12 98580-04008-00. SCREW, PAN HEAD....... 3 13 676-14985-01-00. FLOAT.................. 3 14 688-14548-00-00. PIN, FLOAT ARM.......... 3 15 676-14984-00-00. GASKET, FLOAT CHAMBER. 3 16 688-14980-00-00. BODY, FLOAT CHAMBER... 3 17 97980-04114-00. SCREW, WITH WASHER.... 12 18 6H3-14992-00-00. SCREW, DRAIN........... 3 19 93210-04230-00. O-RING................. 3 20 663-14126-00-00. GASKET................ 3 21 663-14527-00-00. PLATE.................. 3 22 688-14126-00-00. GASKET................ 6 23 688-14527-00-00. PLATE.................. 3 24 688-14572-01-00. SEAL................... 3 25 97980-05310-00. SCREW, WITH WASHER.... 6 26 692-14923-00-00. SCREW, PILOT........... 3 27 679-14555-00-00. SPRING................. 3 28 6K5-14592-00-00. SCREW................. 2 UPPER/ LOWER 29 90201-05652-00. WASHER, PLATE.......... 2 UPPER/ LOWER CONTINUED ON NEXT FRAME A7
CARBURETOR 30 63V-14523-00-00. SCREW, STOP............ 1 CENTER 31 90501-10326-00. SPRING, COMPRESSION.... 1 CENTER 32 6H2-14578-00-00. COLLAR................ 1 CENTER A8
STARTER 1 692-W1571-02-00 STARTER ASSEMBLY....... 1 2 692-15711-00-00. CASE, STARTER.......... 1 3 648-15773-00-00. STAY 3................. 5 4 663-15739-00-00. WASHER, THRUST........ 2 5 663-15713-00-00. SPRING, STARTER........ 1 6 663-15714-01-00. DRUM, SHEAVE........... 1 7 663-15764-00-00. COLLAR 1............... 1 8 663-15741-02-00. PAWL, DRIVE............ 1 9 663-15754-00-00. BUSH 2................. 1 10 663-15726-01-00. WASHER, FLAT........... 1 11 663-15744-00-00. CIRCLIP................. 1 12 663-15715-00-00. SPRING, FRICTION........ 1 13 696-15716-00-00. PLATE, DRIVE............ 1 14 696-15734-00-00. SPRING, RETURN......... 1 15 663-15719-00-00. WASHER, THRUST........ 1 16 92995-06100-00. WASHER, SPRING......... 1 17 97095-06016-00. BOLT................... 1 18 663-15752-00-00. ROLLER, WIRE........... 1 19 6F5-15753-00-00. BUSH................... 1 20 6F5-15791-00-00. WASHER, LOCK.......... 1 21 92995-06100-00. WASHER, SPRING......... 1 22 97017-06025-00. BOLT................... 1 23 689-15755-01-00. HANDLE, STARTER........ 1 24 5V6-15751-00-XX. WIRE, STARTER.......... 1 25 6F5-15779-02-00. COVER................. 1 26 6K5-15723-00-00 PULLEY, STARTER......... 1 27 90385-12M04-00 BUSH.................... 6 28 90387-08M05-00 COLLAR................. 3 29 90119-08M26-00 BOLT, WITH WASHER....... 3 CONTINUED ON NEXT FRAME A9
STARTER 30 97013-08016-00 BOLT.................... 3 31 92990-08100-00 WASHER................. 3 32 692-15771-00-00 STAY 1.................. 1 33 97014-06035-00 BOLT.................... 1 34 92995-06100-00 WASHER, SPRING.......... 1 35 97095-06025-00 BOLT.................... 2 36 92995-06100-00 WASHER, SPRING.......... 2 37 692-15772-00-00 STAY 2.................. 1 38 97013-08040-00 BOLT.................... 1 39 92990-08100-00 WASHER................. 1 40 97095-06030-00 BOLT.................... 2 41 92995-06100-00 WASHER, SPRING.......... 2 42 95380-06600-00 NUT..................... 1 43 697-15787-00-94 ADAPTOR................ 1 44 90119-06M30-00 BOLT, WITH WASHER....... 4 45 95380-06600-00 NUT..................... 2 46 6A0-82317-00-00 DAMPER, IGNITION COIL.... 4 47 624-42542-00-00 PIPE.................... 4 48 692-15758-01-94 GUIDE, ROPE............. 1 49 697-15789-00-00 DAMPER................. 1 50 97095-06020-00 BOLT.................... 2 51 92995-06100-00 WASHER, SPRING.......... 2 52 92990-06600-00 WASHER, PLATE........... 2 53 95380-06600-00 NUT..................... 2 54 697-15762-00-00 SEAL, RUBBER 2.......... 1 55 692-15770-01-00 CABLE COMP., STARTER STOP.................... 1 56 663-15735-01-00 GUIDE, CAM.............. 1 57 90506-08M23-00 SPRING, TENSION.......... 1 CONTINUED ON NEXT FRAME B1
STARTER 58 90508-12015-00 SPRING, TORSION......... 1 59 90149-05095-00 SCREW.................. 1 60 97095-06012-00 BOLT.................... 2 61 92990-06600-00 WASHER, PLATE........... 2 62 663-15794-00-00 STOPPER................ 1 63 663-15736-00-00 RING, RETAINING 1......... 1 64 90240-06M18-00 PIN, CLEVIS............... 1 65 92990-06200-00 WASHER................. 2 66 90468-18008-00 CLIP.................... 1 67 91490-16020-00 PIN, COTTER.............. 1 68 90465-06M28-00 CLAMP.................. 1 69 663-15772-01-00 STAY 2.................. 1 70 97313-08012-00 BOLT.................... 1 B2
FUEL 1 6G1-24304-02-00 FUEL PIPE JOINT COMP. 1... 1 2 97595-06520-00 BOLT, WITH WASHER....... 1 3 90445-09078-00 HOSE.................... 1 4 90467-08004-00 CLIP.................... 2 5 61N-24560-00-00 FILTER ASSEMBLY......... 1 6 61N-24563-00-00. ELEMENT, FILTER......... 1 7 61N-24521-00-00. CUP, FILTER............. 1 8 93210-32738-00. O-RING................. 1 9 648-24566-01-00 BRACKET, FILTER......... 1 10 97095-06014-00 BOLT.................... 1 11 92995-06100-00 WASHER, SPRING.......... 1 12 95380-08600-00 NUT..................... 1 13 692-24410-00-00 FUEL PUMP ASSEMBLY..... 1 14 648-24413-01-00. BODY 2................. 1 15 692-24411-00-00. DIAPHRAGM............. 1 16 648-24434-01-00. GASKET, BODY........... 2 17 95380-03600-00. NUT.................... 2 18 663-24411-00-00. DIAPHRAGM............. 1 19 648-24435-02-00. GASKET, BODY 2......... 1 20 98580-05530-00. SCREW, PAN HEAD....... 3 21 92990-05100-00. WASHER, SPRING......... 3 22 6A0-24421-01-00. VALVE, CHECK........... 2 23 6A0-14325-00-00. SCREW, PAN HEAD....... 2 24 6A0-24412-02-00. BODY 1................. 1 25 650-24431-A0-00 GASKET, FUEL PUMP 1..... 1 26 97095-06040-00 BOLT.................... 2 27 92990-06600-00 WASHER, PLATE........... 2 28 90445-09094-00 HOSE (90445-09221-00)...... 1 29 90467-08004-00 CLIP.................... 2 CONTINUED ON NEXT FRAME B3
FUEL 30 90445-097F7-00 HOSE.................... 1 31 688-24313-00-00 PIPE 3................... 1 32 688-24314-00-00 PIPE 4................... 1 33 90467-08004-00 CLIP.................... 10 34 90445-09078-00 HOSE.................... 2 35 688-24378-00-00 PIPE, JOINT 4............. 2 36 656-W2810-02-00 TOOL KIT................ 1 37 6E0-28193-00-94 PLUG, WATER CHECK...... 1 AP B4
TOP COWLING 1 692-42610-H1-4D TOP COWLING ASSEMBLY... 1 2 688-42647-00-94. HOLDER, CLAMP BAND.... 1 3 692-42649-00-94. HOLDER, CLAMP BAND.... 1 4 663-42662-00-00. DAMPER................ 3 5 688-42652-10-00. HOOK.................. 2 6 97080-06018-00. BOLT................... 4 7 92995-06100-00. WASHER, SPRING......... 4 8 92990-06600-00. WASHER, PLATE.......... 4 9 90266-06M02-00. RIVET.................. 6 10 692-42613-00-4D. MOLDING, AIR DUCT....... 1 11 97095-06016-00. BOLT................... 2 12 92990-06600-00. WASHER, PLATE.......... 2 13 97095-06020-00. BOLT................... 2 14 92990-06600-00. WASHER, PLATE.......... 2 15 688-42615-00-00. SEAL................... 1 16 692-W0070-H0-00. GRAPHIC SET............ 1 17 692-42678-H0-00. GRAPHIC, REAR.......... 1 18 697-15761-01-00. SEAL, RUBBER 1......... 1 19 61N-42677-H0-00. GRAPHIC, FRONT......... 1 B5
BOTTOM COWLING 1 692-42711-02-4D COWLING, BOTTOM........ 1 2 6H3-44391-01-00 NIPPLE, HOSE............. 1 3 688-42815-01-4D LEVER, CLAMP............ 1 4 688-42817-01-4D LEVER, CLAMP............ 1 5 90386-13M38-00 BUSH.................... 4 6 90206-13019-00 WASHER, WAVE........... 2 7 688-42816-00-00 LEVER, CLAMP............ 2 8 90119-06M09-00 BOLT, WITH WASHER....... 2 9 688-42716-02-00 RUBBER, SEAL 1.......... 1 10 663-42724-00-00 GROMMET................ 1 11 692-42725-10-00 GROMMET................ 1 12 688-42738-01-94 PLATE, FITTING........... 1 13 97095-06016-00 BOLT.................... 2 14 92990-06600-00 WASHER, PLATE........... 2 15 90480-09M12-00 GROMMET................ 4 16 90387-06M69-00 COLLAR................. 4 17 90119-06M61-00 BOLT, WITH WASHER....... 4 18 90338-05M03-00 PLUG.................... 1 19 6H4-42726-00-00 GROMMET................ 1 20 688-42741-01-4D APRON.................. 1 21 688-42771-01-4D APRON.................. 1 22 97595-06420-00 BOLT, WITH WASHER....... 2 23 97095-06030-00 BOLT.................... 2 24 92995-06100-00 WASHER, SPRING.......... 2 25 6H4-85411-00-00 OVERHEAT WARNING LAMP. 1 26 692-85415-00-00 MARK, SIGNAL LAMP....... 1 27 703-82119-00-00 COVER, LEAD WIRE........ 1 B6
BRACKET 1 1 688-43111-13-4D BRACKET, CLAMP......... 1 2 6H1-45251-02-00 ANODE.................. 1 3 6H1-44526-00-00 PLATE................... 1 4 90119-06M29-00 BOLT, WITH WASHER....... 2 5 97095-06016-00 BOLT.................... 2 6 92995-06100-00 WASHER, SPRING.......... 2 7 92990-06600-00 WASHER, PLATE........... 2 8 688-43112-12-4D BRACKET, CLAMP......... 1 9 6E5-82148-00-00 WIRE, LEAD 4............. 1 10 98580-06012-00 SCREW, PAN HEAD........ 1 11 97095-10045-00 BOLT.................... 6 12 92990-10100-00 WASHER, SPRING.......... 6 13 6H1-43311-01-4D BRACKET, SWIVEL......... 1 14 93700-06M03-00 NIPPLE, GREASE.......... 3 15 663-45119-00-00 CAP, GREASE NIPPLE...... 3 AP 16 688-43691-01-00 INDICATOR, TILT........... 1 17 688-43131-03-00 BOLT, CLAMP BRACKET.... 1 18 90386-22M15-00 BUSH.................... 2 19 90201-22M67-00 WASHER, PLATE........... 2 20 90185-22M11-00 NUT, SELF-LOCKING........ 1 21 6G5-43145-00-00 CAP, CLAMP BRACKET..... 2 22 688-43181-10-00 LEVER, TILT STOP......... 1 23 688-43185-10-00 LEVER, TILT STOP......... 1 24 663-43318-00-00 COVER.................. 2 25 90386-10M16-00 BUSH.................... 4 26 6G5-43148-00-00 COLLAR, DISTANCE........ 2 27 91690-30020-00 PIN, SPRING.............. 2 28 90249-06M19-00 PIN..................... 1 29 90387-10M02-00 COLLAR................. 1 CONTINUED ON NEXT FRAME B7
BRACKET 1 30 90506-14M24-00 SPRING, TENSION.......... 1 31 6G5-43144-00-00 HOOK, SPRING............ 1 32 97095-06010-00 BOLT.................... 1 33 688-43160-01-00 TILT ROD ASSEMBLY....... 1 34 688-43165-00-00. PLATE, TILT LOCK........ 1 35 91690-30012-00. PIN, SPRING............. 1 36 90502-16M02-00 SPRING, CONICAL......... 1 37 6E5-43126-02-00 PIN, UPPER SHOCK MOUNT.. 1 38 90386-18M21-00 BUSH.................... 1 39 90386-18M35-00 BUSH.................... 2 40 93410-18M02-00 CIRCLIP.................. 1 41 90101-12M65-00 BOLT.................... 4 42 92990-12200-00 WASHER, PLAIN........... 8 43 90201-12426-00 WASHER, PLATE........... 4 44 95380-12600-00 NUT..................... 8 B8
BRACKET 2 1 688-42510-02-4D STEERING BRACKET ASSEMBLY............... 1 2 90201-30M00-00 WASHER, PLATE........... 1 3 90386-30M78-00 BUSH.................... 1 4 90386-30M77-00 BUSH.................... 2 5 93210-29M94-00 O-RING.................. 2 6 90386-30M60-00 BUSH.................... 1 7 663-44551-02-4D HOUSING, LOWER MOUNT RUBBER................. 1 8 93410-28M06-00 CIRCLIP.................. 1 9 687-44555-00-94 MOUNT DAMPER, LOWER SIDE 2 10 90201-12M16-00 WASHER, PLATE........... 4 11 90202-25M04-00 WASHER, PLATE........... 2 12 90201-13M19-00 WASHER, PLATE........... 2 13 90109-12261-00 BOLT.................... 2 14 663-44575-00-00 DAMPER, LOWER MOUNT RUBBER................. 2 15 95380-12800-00 NUT, CROWN............. 2 16 687-44552-02-94 HOUSING, LOWER MOUNT RUBBER................. 2 17 97095-08025-00 BOLT.................... 4 18 92990-08100-00 WASHER................. 4 19 90501-14M08-00 SPRING, COMPRESSION..... 4 20 90179-06066-00 NUT..................... 2 21 663-44553-01-4D COVER, LOWER MOUNT..... 2 22 97885-06016-00 SCREW, PAN HEAD........ 2 23 688-82127-02-00 WIRE, LEAD 2............. 1 24 688-44514-00-94 MOUNT DAMPER, UPPER SIDE 2 25 90101-10M49-00 BOLT.................... 2 26 90201-20M21-00 WASHER, PLATE........... 2 CONTINUED ON NEXT FRAME B9
BRACKET 2 27 90202-20M06-00 WASHER, PLATE........... 2 28 90201-11M22-00 WASHER, PLATE........... 2 29 90185-10051-00 NUT, SELF-LOCKING........ 2 30 663-44575-00-00 DAMPER, LOWER MOUNT RUBBER................. 2 31 688-44511-00-94 COVER, UPPER MOUNT..... 1 32 97095-08035-00 BOLT.................... 3 33 92990-08100-00 WASHER................. 3 34 90116-10175-00 BOLT, STUD.............. 2 35 90185-10051-00 NUT, SELF-LOCKING........ 2 C1
BRACKET 3 1 688-43170-04-4D SHOCK ABSORBER ASSEMBLY............... 1 2 688-43631-10-00 LEVER, TILT.............. 1 3 682-43318-01-00 COVER.................. 1 4 97095-06010-00 BOLT.................... 1 5 688-43186-00-00 LEVER................... 1 6 91690-30020-00 PIN, SPRING.............. 1 7 6J8-41262-00-00 JOINT, CHOKE LEVER...... 1 8 688-43616-00-00 ROD, TILT LOCK........... 1 9 90202-03M51-00 WASHER, PLATE........... 1 10 688-43651-00-00 LEVER, REVERSE LOCK 1... 1 11 688-43128-01-4D SPACER, CLAMP BRACKET.. 1 12 688-43124-02-00 PIN, LOWER SHOCK MOUNT. 1 13 90386-18M63-00 BUSH.................... 2 14 90386-18M35-00 BUSH.................... 4 C2
STEERING 1 692-W0084-11-4D HANDLE STEERING ASSEMBLY............... 1 2 692-42111-12-4D HANDLE, STEERING........ 1 3 664-42119-00-00 GRIP, STEERING HANDLE... 1 4 6G1-42177-00-00 RUBBER, HANDLE......... 1 5 6H2-42137-00-00 INDICATOR, THROTTLE..... 1 6 90269-02M09-00 RIVET................... 1 7 90149-05M13-00 SCREW.................. 1 8 92990-10600-00 WASHER, PLATE........... 1 9 90501-23215-00 SPRING, COMPRESSION..... 1 10 90386-08032-00 BUSH.................... 1 11 692-42115-00-00 SHAFT, STEERING HANDLE.. 1 12 663-42138-00-00 LEVER, THROTTLE......... 1 13 91690-30216-00 PIN, SPRING.............. 1 14 692-42135-00-00 HOUSING, THROTTLE LEVER. 1 15 663-42133-01-00 GASKET................. 1 16 692-42134-03-94 COVER, THROTTLE LEVER... 1 17 93700-06M03-00 NIPPLE, GREASE.......... 1 18 97885-06008-00 SCREW, PAN HEAD........ 1 19 97885-05012-00 SCREW, PAN HEAD........ 4 20 692-26301-03-00 THROTTLE CABLE ASSEMBLY 1 21 692-42121-01-4D BRACKET................ 1 22 90101-12M06-00 BOLT.................... 1 23 92990-12200-00 WASHER, PLAIN........... 1 24 90386-12089-00 BUSH.................... 1 25 90202-12092-00 WASHER, PLATE........... 2 26 90201-12537-00 WASHER, PLATE........... 2 27 90206-12054-00 WASHER, WAVE........... 1 28 90185-12058-00 NUT, SELF-LOCKING........ 1 CONTINUED ON NEXT FRAME C3
STEERING 29 697-44113-00-00 CAM PLATE, HANDLE....... 1 30 6K5-44191-00-00 INDICATOR, SHIFT......... 1 31 97095-06016-00 BOLT.................... 2 32 92995-06100-00 WASHER, SPRING.......... 2 33 692-44159-01-00 HANDLE, GEAR SHIFT...... 1 34 663-44173-00-00 LEVER, SHIFT CONTROL.... 1 35 90501-16M17-00 SPRING, COMPRESSION..... 1 36 93515-32M01-00 BALL.................... 1 37 90386-10009-00 BUSH.................... 2 38 90201-10120-00 WASHER, PLATE........... 1 39 90185-10051-00 NUT, SELF-LOCKING........ 1 40 90387-12M30-00 COLLAR................. 1 41 90201-12M34-00 WASHER, PLATE........... 1 42 692-42164-00-00 ROD, MANUAL SHIFT....... 1 43 92990-06600-00 WASHER, PLATE........... 1 44 91490-25020-00 PIN, COTTER.............. 1 45 90386-06088-00 BUSH.................... 1 46 700-48339-00-00 NUT, CABLE END.......... 1 47 697-82575-00-00 ENGINE STOP SWITCH ASSEMBLY............... 1 48 682-82556-00-00. STOPPER............... 1 49 682-8257Y-00-00. CAP.................... 1 50 90465-06M28-00 CLAMP.................. 1 51 97513-06112-00 BOLT, WITH WASHER....... 1 52 663-42126-01-00 FRICTION, STEERING HANDLE GRIP.................... 1 53 97095-06025-00 BOLT.................... 2 54 92990-06600-00 WASHER, PLATE........... 1 55 90175-06003-00 NUT, WING............... 1 CONTINUED ON NEXT FRAME C4
STEERING 56 663-42518-00-00 SHAFT, FRICTION.......... 1 57 663-42528-00-00 PLATE, FRICTION.......... 1 58 97095-06035-00 BOLT.................... 1 59 90175-06003-00 NUT, WING............... 1 60 692-42515-01-00 ROD, STEERING........... 1 61 92990-08600-00 WASHER, PLATE........... 2 62 95780-08300-00 NUT, SELF-LOCKING........ 2 C5
CONTROL 1 663-48531-00-00 BRACKET, REMOTE CONTROL 1............... 1 2 663-48538-00-00 CLAMP, CABLE 1.......... 1 3 91690-30012-00 PIN, SPRING.............. 1 4 97095-08016-00 BOLT.................... 1 5 92990-08100-00 WASHER................. 1 6 663-48344-00-00 CABLE END, REMOTE CONTROL................ 2 7 688-41632-01-94 LEVER, MAGNETO CONTROL. 1 8 90468-18008-00 CLIP.................... 1 9 97095-08045-00 BOLT.................... 1 10 90201-08M54-00 WASHER, PLATE........... 1 11 90386-12089-00 BUSH.................... 1 12 90387-08M16-00 COLLAR................. 1 13 90386-22M13-00 BUSH.................... 1 14 90202-12092-00 WASHER, PLATE........... 1 15 90201-08M13-00 WASHER, PLATE........... 1 16 90508-29M05-00 SPRING, TORSION......... 1 17 688-41631-01-94 LEVER, MAGNETO CONTROL. 1 18 663-85518-00-00 JOINT, BALL.............. 1 19 95380-05700-00 NUT..................... 1 20 90157-06M11-00 SCREW, PAN HEAD........ 1 21 688-44194-00-00 CAP..................... 1 22 95380-06600-00 NUT..................... 1 23 90501-16M12-00 SPRING, COMPRESSION..... 1 24 682-41237-50-00 JOINT, LINK............... 1 25 95380-05600-00 NUT..................... 1 26 682-41237-00-00 JOINT, LINK............... 1 27 688-41211-01-00 LINK, ACCEL.............. 1 CONTINUED ON NEXT FRAME C6
CONTROL 28 95380-05600-00 NUT..................... 1 29 682-41237-00-00 JOINT, LINK............... 1 30 688-41213-00-00 CAM, ACCEL.............. 1 31 90387-06M17-00 COLLAR................. 1 32 90206-10M04-00 WASHER, WAVE........... 1 33 90119-06M24-00 BOLT, WITH WASHER....... 1 34 688-44117-00-94 BRACKET................ 1 35 97595-06520-00 BOLT, WITH WASHER....... 2 36 688-44124-00-00 LINK, SHIFT ROD.......... 1 37 688-44122-00-00 BUSHING, SHIFT ROD LEVER. 1 38 90202-07M07-00 WASHER, PLATE........... 1 39 90468-18008-00 CLIP.................... 3 40 688-44121-02-00 LEVER, SHIFT ROD......... 1 41 90386-06M12-00 BUSH.................... 1 42 688-44118-00-94 BRACKET................ 1 43 97013-08030-00 BOLT.................... 2 44 92990-08100-00 WASHER................. 2 45 92990-08600-00 WASHER, PLATE........... 2 46 93501-04M02-00 BALL.................... 1 47 90501-12082-00 SPRING, COMPRESSION..... 1 48 648-42715-00-00 BUSHING................. 1 49 692-44120-12-00 HANDLE GEAR SHIFT ASSEMBLY............... 1 50 696-44147-00-00 BOOT, SHIFT ROD.......... 1 51 90386-08006-00 BUSH.................... 1 52 92990-08200-00 WASHER, PLAIN........... 1 53 90468-18008-00 CLIP.................... 1 54 697-43662-00-00 GUIDE, REVERSE ROD...... 1 C7
UPPER CASING 1 688-45111-04-4D CASING, UPPER........... 1 2 663-45155-10-00 CAP..................... 1 3 93606-12019-00 PIN, DOWEL.............. 2 4 90119-08M80-00 BOLT, WITH WASHER....... 8 5 688-41137-03-94 GUIDE, EXHAUST.......... 1 6 688-45114-A1-00 GASKET, UPPER CASING.... 1 7 688-41134-A0-00 GASKET, EXHAUST MANIFOLD 1 8 688-41131-00-5B MANIFOLD, EXT. 1......... 1 9 688-41133-00-00 GASKET, EXHAUST MANIFOLD 1.............. 1 10 688-14711-01-5B MUFFLER 1............... 1 11 688-45123-00-00 GASKET, MUFFLER......... 1 12 663-14737-10-00 DAMPER, MUFFLER........ 1 13 97095-08030-00 BOLT.................... 7 14 92990-08100-00 WASHER................. 7 15 97095-08025-00 BOLT.................... 1 16 92990-08100-00 WASHER................. 1 17 90119-08M79-00 BOLT, WITH WASHER....... 2 18 97095-08035-00 BOLT.................... 2 19 92990-08100-00 WASHER................. 2 20 688-45113-A0-00 GASKET, UPPER CASING.... 1 21 93606-12019-00 PIN, DOWEL.............. 2 C8
LOWER CASING - DRIVE 1 1 692-45300-15-4D LOWER UNIT ASSEMBLY.... 1 2 688-45311-06-4D CASING, LOWER........... 1 3 93315-325V1-00 BEARING................. 1 4 688-45536-01-00 SLEEVE, DRIVE SHAFT...... 1 5 688-45587-01-10 SHIM (T:0.10MM)........... 1 UR 688-45587-01-12 SHIM (T:0.12MM)........... 1 UR 688-45587-01-15 SHIM (T:0.15MM)........... 1 UR 688-45587-01-18 SHIM (T:0.18MM)........... 1 UR 688-45587-01-30 SHIM (T:0.30MM)........... 1 UR 688-45587-01-40 SHIM (T:0.40MM)........... 1 UR 688-45587-01-50 SHIM (T:0.50MM)........... 1 UR 6 93332-000U3-00 BEARING................. 1 7 688-45567-01-10 SHIM (T:0.10MM)........... 1 UR 688-45567-01-12 SHIM (T:0.12MM)........... 1 UR 688-45567-01-15 SHIM (T:0.15MM)........... 1 UR 688-45567-01-18 SHIM (T:0.18MM)........... 1 UR 688-45567-01-30 SHIM (T:0.30MM)........... 1 UR 688-45567-01-40 SHIM (T:0.40MM)........... 1 UR 688-45567-01-50 SHIM (T:0.50MM)........... 1 UR 8 93332-000W7-00 BEARING................. 1 9 90340-08M04-00 PLUG, STRAIGHT SCREW.... 1 10 688-45341-00-00 PLUG, DRAIN............. 1 11 90430-08020-00 GASKET................. 2 12 6H1-45214-00-00 COVER, WATER INLET...... 1 13 6H1-45215-00-00 COVER, WATER INLET...... 1 14 90151-05M00-00 SCREW, COUNTERSUNK.... 1 15 90185-05904-00 NUT, SELF-LOCKING (90185-05002-00 )........... 1 16 688-45321-00-00 PLATE................... 1 CONTINUED ON NEXT FRAME C9
LOWER CASING - DRIVE 1 17 93210-49046-00 O-RING.................. 1 18 93106-09014-00 OIL SEAL................. 1 19 97095-06016-00 BOLT.................... 2 20 92990-06600-00 WASHER, PLATE........... 2 21 688-44311-01-00 HOUSING, WATER PUMP.... 1 22 688-44322-41-00 INSERT, CARTRIDGE....... 1 23 688-44321-41-00 INNER PLATE, CARTRIDGE.. 1 24 688-44315-A0-00 GASKET, WATER PUMP..... 1 25 688-44352-03-00 IMPELLER................ 1 26 90280-04M04-00 KEY, WOODRUFF.......... 1 27 688-44341-00-94 HOUSING, WATER PUMP.... 1 28 93101-25M03-00 OIL SEAL................. 2 29 93210-46044-00 O-RING.................. 1 30 688-44316-A0-00 GASKET, WATER PUMP..... 1 31 688-44321-40-00 OUTER PLATE, CARTRIDGE.. 1 32 688-44324-A0-00 GASKET, CARTRIDGE....... 1 33 93604-10M03-00 PIN, DOWEL.............. 2 34 90119-08M16-00 BOLT, WITH WASHER....... 2 35 90119-08M13-00 BOLT, WITH WASHER....... 2 36 688-45501-11-00 DRIVE SHAFT COMP........ 1 37 688-45551-01-00 PINION................... 1 38 90170-16M01-00 NUT..................... 1 39 688-45560-00-00 GEAR................... 1 40 688-45611-01-00 SHAFT, PROPELLER........ 1 41 90501-16233-00 SPRING, COMPRESSION..... 1 42 688-45634-00-00 SLIDE, SHIFT.............. 1 43 688-45631-01-00 CLUTCH, DOG............. 1 44 90250-07M02-00 PIN, STRAIGHT............ 1 45 688-45633-00-00 RING, CROSS PIN.......... 1 CONTINUED ON NEXT FRAME D1
LOWER CASING - DRIVE 1 46 688-45635-00-00 PLUNGER, SHIFT.......... 1 47 688-45571-01-00 GEAR................... 1 48 688-45331-00-94 HOUSING, BEARING........ 1 49 93306-207U0-00 BEARING................. 1 50 688-45577-01-10 SHIM (T:0.10MM)........... 1 UR 688-45577-01-12 SHIM (T:0.12MM)........... 1 UR 688-45577-01-15 SHIM (T:0.15MM)........... 1 UR 688-45577-01-18 SHIM (T:0.18MM)........... 1 UR 688-45577-01-30 SHIM (T:0.30MM)........... 1 UR 688-45577-01-40 SHIM (T:0.40MM)........... 1 UR 688-45577-01-50 SHIM (T:0.50MM)........... 1 UR 51 688-45576-00-00 WASHER, THRUST......... 1 52 93210-85M97-00 O-RING.................. 1 53 93317-325U0-00 BEARING................. 1 54 93101-25M03-00 OIL SEAL................. 2 55 688-45383-02-00 WASHER, CLAW........... 1 56 688-45384-00-00 NUT..................... 1 57 90282-04010-00 KEY, STRAIGHT........... 1 58 663-44151-00-00 CAM, SHIFT............... 1 59 663-44144-01-00 ROD, SHIFT............... 1 60 99001-08600-00 CIRCLIP.................. 1 D2
LOWER CASING - DRIVE 2 1 663-45376-00-94 GUIDE, SEAL DAMPER...... 1 2 688-45375-00-00 DAMPER, SEAL............ 1 3 688-45371-02-00 TAB-TRIM................ 1 4 90105-10M67-00 BOLT, WASHER BASED..... 1 5 93606-12019-00 PIN, DOWEL.............. 2 6 97075-10040-00 BOLT.................... 4 7 92990-10600-00 WASHER, PLATE........... 4 8 92990-10100-00 WASHER, SPRING.......... 4 9 90119-08M84-00 BOLT, WITH WASHER....... 1 10 688-44361-10-00 TUBE, WATER............. 1 11 90202-12060-00 WASHER, PLATE........... 1 12 90430-12072-00 GASKET................. 1 13 663-44367-00-00 DAMPER, WATER SEAL..... 1 14 663-44366-00-00 DAMPER, WATER SEAL..... 1 15 90480-19M06-00 GROMMET................ 1 16 97780-40112-00 SCREW, TAPPING.......... 2 17 688-45987-01-00 SPACER................. 1 18 688-45997-01-00 SPACER................. 1 19 90201-17M00-00 WASHER, PLATE........... 1 20 90171-16011-00 NUT, CASTLE............. 1 21 91490-40030-00 PIN, COTTER.............. 1 22 688-45930-01-98 PROPELLER (3X13"X17"-K).. 1 UR S/S 688-45932-60-98 PROPELLER (3X13-1/2"X14"-K) 1 UR S/S 688-45970-03-98 PROPELLER (3X13"X19"-K).. 1 UR S/S 688-45972-02-98 PROPELLER (3X13"X21"-K).. 1 UR S/S 688-45974-02-98 PROPELLER (3X13"X23"-K).. 1 UR S/S 688-45976-01-98 PROPELLER (3X13"X25"-K).. 1 UR S/S 688-45978-60-98 PROPELLER (3X13-1/2"X16"-K) 1 UR S/S 6E5-45941-00-EL PROPELLER (3X13"X19"-K).. 1 UR ALUM CONTINUED ON NEXT FRAME D3
LOWER CASING - DRIVE 2 22 6E5-45943-00-EL PROPELLER (3X12-5/8"X21"-K) 1 UR ALUM 6E5-45945-01-EL PROPELLER (3X13-1/4"X17"-K) 1 UR ALUM 6E5-45947-00-EL PROPELLER (3X13-1/2"X15"-K) 1 UR ALUM 6E5-45949-00-EL PROPELLER (3X13-5/8"X13"-K) 1 UR ALUM 6E5-45952-00-EL PROPELLER (3X13"X23"-K).. 1 UR ALUM 6E5-45954-00-EL PROPELLER (3X14"X11"-K).. 1 UR ALUM D4
GENERATOR 1 692-85550-00-00 ROTOR ASSEMBLY......... 1 2 688-85510-00-00 STATOR ASSEMBLY........ 1 3 688-85580-00-00 COIL, PULSER............. 1 4 97095-06030-00 BOLT.................... 3 5 92990-06600-00 WASHER, PLATE........... 3 6 90464-12M00-00 CLAMP.................. 1 7 90280-05049-00 KEY, WOODRUFF.......... 1 8 90170-20137-00 NUT..................... 1 9 90201-21M18-00 WASHER, PLATE........... 1 10 688-41611-00-00 RETAINER, MAGNETO BASE. 1 11 688-41612-00-00 RETAINER, MAGNETO BASE. 3 12 98580-06012-00 SCREW, PAN HEAD........ 3 13 92995-06100-00 WASHER, SPRING.......... 3 14 688-81332-01-00 PLATE, TIMING............ 1 15 97095-06010-00 BOLT.................... 1 16 92990-06600-00 WASHER, PLATE........... 1 D5
ELECTRICAL 1 1 688-85540-00-00 C.D.I. UNIT ASSEMBLY...... 1 2 98580-06540-00 SCREW, PAN HEAD........ 2 3 92995-06100-00 WASHER, SPRING.......... 2 4 92990-06600-00 WASHER, PLATE........... 2 5 697-85570-00-00 IGNITION COIL ASSEMBLY... 3 6 97095-06020-00 BOLT.................... 3 7 92990-06600-00 WASHER, PLATE........... 3 8 6H0-81960-00-00 RECTIFIER & REGULATOR ASSEMBLY............... 1 9 97095-06020-00 BOLT.................... 2 10 92990-06600-00 WASHER, PLATE........... 2 11 6H1-85542-00-94 BRACKET................ 1 12 90480-09M25-00 GROMMET................ 6 13 90387-06M03-00 COLLAR................. 3 14 90119-06M75-00 BOLT, WITH WASHER....... 2 15 90119-06M39-00 BOLT.................... 1 16 90201-06M31-00 WASHER, PLATE........... 1 17 6H1-81916-00-00 COVER, TERMINAL......... 1 18 90159-06M11-00 SCREW, WITH WASHER..... 2 19 90116-06M22-00 BOLT, STUD.............. 1 20 95380-06700-00 NUT..................... 2 21 92990-06200-00 WASHER................. 2 22 92995-06100-00 WASHER, SPRING.......... 1 23 663-82370-01-00 PLUG CAP ASSEMBLY...... 3 24 688-82560-10-00 THERMO SWITCH ASSEMBLY 1 25 688-82588-01-00 PLATE................... 1 26 61A-82519-00-00 WIRE, EARTH LEAD........ 1 27 692-82590-00-00 WIRE HARNESS ASSEMBLY.. 1 28 703-82119-00-00 COVER, LEAD WIRE........ 1 D6
REPAIR KIT 1 1 688-W0001-02-00 POWER HEAD GASKET KIT.. 1 2 688-14483-A0-00. GASKET................ 1 3 688-14416-01-00. GASKET, AIR CLEANER.... 1 4 688-14198-A1-00. GASKET................ 3 5 688-13621-A1-00. GASKET, VALVE SEAT..... 2 6 676-14984-00-00. GASKET, FLOAT CHAMBER. 3 7 688-11181-A1-00. GASKET, CYLINDER HEAD 1 1 8 90430-14115-00. GASKET................ 1 9 688-11193-A1-00. GASKET, HEAD COVER 1... 1 10 688-12414-A1-00. GASKET, COVER.......... 1 11 688-41112-A0-00. GASKET, EXHAUST INNER COVER................. 1 12 688-41114-A0-00. GASKET, EXHAUST OUTER COVER................. 1 13 93210-46M16-00. O-RING................. 1 14 93102-36M24-00. OIL SEAL................ 1 15 93102-30M05-00. OIL SEAL................ 1 16 93104-20M02-00. OIL SEAL................ 1 17 93210-62269-00. O-RING................. 1 18 688-45113-A0-00. GASKET, UPPER CASING... 1 19 93210-32738-00. O-RING................. 1 20 650-24431-A0-00. GASKET, FUEL PUMP 1.... 1 21 6H1-W0093-01-00 CARBURETOR REPAIR KIT... 1 22 688-14198-A1-00. GASKET................ 3 23 93210-04228-00. O-RING................. 3 24 692-14590-00-00. NEEDLE VALVE ASSEMBLY. 3 25 676-14186-00-00. PIN, FLOAT.............. 3 26 676-14985-01-00. FLOAT.................. 3 27 688-14548-00-00. PIN, FLOAT ARM.......... 3 CONTINUED ON NEXT FRAME D7
REPAIR KIT 1 28 676-14984-00-00. GASKET, FLOAT CHAMBER. 3 29 97980-04114-00. SCREW, WITH WASHER.... 3 30 93210-04230-00. O-RING................. 3 31 663-14126-00-00. GASKET................ 3 32 692-14923-00-00. SCREW, PILOT........... 3 D8
REPAIR KIT 2 1 688-W0001-21-00 LOWER UNIT GASKET KIT... 1 2 688-45114-A1-00. GASKET, UPPER CASING... 1 3 688-41134-A0-00. GASKET, EXHAUST MANIFOLD.............. 1 4 688-41133-00-00. GASKET, EXHAUST MANIFOLD 1............. 1 5 688-45123-00-00. GASKET, MUFFLER........ 1 6 90430-08020-00. GASKET................ 2 7 93210-49046-00. O-RING................. 1 8 93106-09014-00. OIL SEAL................ 1 9 688-44315-A0-00. GASKET, WATER PUMP.... 1 10 688-44324-A0-00. GASKET, CARTRIDGE...... 1 11 688-44316-A0-00. GASKET, WATER PUMP.... 1 12 93210-46044-00. O-RING................. 1 13 93210-85M97-00. O-RING................. 1 14 93101-25M03-00. OIL SEAL................ 2 15 90430-12072-00. GASKET................ 1 16 663-44366-00-00. DAMPER, WATER SEAL.... 1 17 692-W0078-0A-00 WATER PUMP REPAIR KIT... 1 18 688-44322-40-00. INSERT, CARTRIDGE...... 1 19 688-44321-41-00. INNER PLATE, CARTRIDGE. 1 20 688-44352-03-00. IMPELLER............... 1 21 688-44315-A0-00. GASKET, WATER PUMP.... 1 22 688-44323-40-00. OUTER PLATE, CARTRIDGE. 1 23 688-44324-A0-00. GASKET, CARTRIDGE...... 1 24 688-44316-A0-00. GASKET, WATER PUMP.... 1 25 93210-46044-00. O-RING................. 1 26 90119-08M13-00. BOLT, WITH WASHER...... 2 27 90119-08M16-00. BOLT, WITH WASHER...... 2 CONTINUED ON NEXT FRAME D9
REPAIR KIT 2 28 90280-04M04-00. KEY, WOODRUFF......... 1 E1
G1
G2
G3
G4
G5
G6
G7
G8
G9