PLC Styring. I/O antal CPU. SixTRAK IPm Open Controller. VersaTRAK IPm Open RTU. SixTRAK I/O Controller/ RTU. Mini-Versa TRAK mipm Open RTU

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1 PLC Styring CPU SixTRAK IPm Open Controller I/O antal 640 interne og eksterne Den ultimative DCS processcontroller med fleksibel kommunikation, flere samtidige programmuligheder og Linux platform. VersaTRAK IPm Open RTU 640 interne og eksterne Den første åbne RTU, rig på ISaGRAF og Linux løsninger. Ethernet, 4 serielle porte, forberedt for internet. Op til 1000 lokale I/O er SixTRAK I/O Controller/ RTU 640 interne og eksterne En programmerbar RTU for mindre krævende opgaver. 100% IPm kompatibel. Mini-Versa TRAK mipm Open RTU Micro-Versa TRAK 26 interne I/O En åben RTU for små opgav- 26/14 interne I/O, 4 serielle udvidelse mulighederer porte Ethernet, Sixlog. ISa- 14 interne I/O GRAF samt Linux platform. udvidelse muligheder RemoteLog Pre-configured RTU/Datalogger 11 interne I/O udvidelse muligheder Fjernovervågning, RTU og datalogger. RemoteTRAK Low Cost RTU 16 interne I/O udvidelse muligheder Kombinerer I/O modul med RS232 / RS485 Interface Redundant Ethernet I/O Gateway Kan blandt andet bruges som sikkerhedsenhed for kritiske systemer Software Plant floor grafisk layout ISaGRAF TEC Instruktion i brugen af Programmeringssprog samt I/O disponering GreenMatic I Lundeager 24 I 2791 Dragør I Tel I Fax I

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3 SixTRAK IPm TM SixTRAK IPm Open Controller Open Controler Makes Your Job Easier The Ultimate Process Controller with the Power of Open LINUX Software Process Control, SCADA, & DCS A modular and scalable automation solution Your Choice of Open Programming IEC open and high level C++ programming Limitless Multi-user Connectivity Telephone, Internet, and wireless telemetry Dual Ethernet Networks Two unique IP addresses for redundant networking Inside This Compact DCS Industrial PowerPC (true 32 bit data bus) Up to 64 Megabytes of fast dynamic memory Up to 128 Megabytes of Flash disk 5 Ethernet ports and dual (redundant) networks Three flexible and fully featured serial ports Up to 640 local I/O channels Advanced Industrial Capabilities Redundancy, datalogging, peer to peer links True Open System Design Ethernet TCP, Modbus, LINUX, OPC, and more Small to Large Applications Scalable from 1 to 1,000+ stations Unlimited I/O Expansion Grow from a few points to more than 50,000 Embedded LINUX Open Source Software Web servers, custom com drivers & much more An OEM s Dream Platform Add your own LINUX applications Up to 50,000 distributed I/O Embedded LINUX open source software 100% SixTRAK Gateway compatible SIXNET I/O for Windows software tools Ratings for Zone 2, UL, CSA, CE & DNV Industrially rugged operation: -40 to 70ºC Use this powerful industrial module as an applicationsready process controller or as an open platform for your own LINUX based application.

4 Open Controler Benefits of LINUX open source software Benefits of LINUX open source software High performance without compromise. Wide High performance open complete without flexibility. compromise. Wide Advanced open development for complete tools. flexibility. Complete Advanced documentation. development tools. Available Complete source documentation. code. 100% Available Internet source enabled. code. An 100% OEMs Internet dream enabled. platform. Do An anything, OEMs dream save platform. money. Instant Do anything, Products save to money. Market. Instant All this power Products at your to Market. fingertips. All Open this source power reduces at your technical fingertips. risks. Open Insure source the long reduces life of technical your systems. risks. Insure Supplied the with long I/O life for of your Windows systems. software tools. Supplied If you have with special I/O for needs Windows the means software to achieve tools. your goals is in hand. If LINUX you have is open special UNIX needs the the operating means to system achieve found your in goals the big is computers. in hand. LINUX UNIX has is open been UNIX around for the 30 operating years, and system its popularity found in is the still big growing. computers. UNIX Create has Internet been servers around with for 30 high years, level and tools its popularity (Microsoft is FrontPage, still growing. etc.). The Create LINUX Internet software servers is with invisible high to level the user tools (Microsoft only access FrontPage, it if you choose etc.). to. The When LINUX thousands software developers is invisible pool to the their user resources only access everyone it if you wins. choose to. When thousands of developers pool their resources everyone wins. The The Modular DCS Solutions with Full Redundancy Modular DCS Solutions with Full Redundancy the Sky s Limit! Limit! Five Ethernet ports (twin networks), Five three Ethernet serial ports, and (twin limitless networks), I/O expansion three serial connect ports, and this limitless powerful I/O expansion DCS to your connect application. this powerful DCS to your application. 0907

5 Open Controler SixTRAK IPm is just one modular component of your Scalable Control System SixTRAK IPm is just one modular component of your Scalable Control System ST-Bus ST-Bus RS485 RS485 SixTRAK Local I/O SixTRAK IPm Ethernet EtherTRAK Ethernet I/O RemoteTRAK Remote I/O SixTRAK Local I/O SixTRAK IPm Ethernet EtherTRAK Ethernet I/O RemoteTRAK Remote I/O Limitless Connectivity Performance Specifications Limitless Connectivity Performance Specifications SixTRAK IPm has nine ports SixTRAK IPm has nine ports 1 10/100 Ethernet port (Network 1) with 1 10/100 unique Ethernet MAC address port (Network and settable 1) IP with address. unique MAC address and settable IP address Four 10/100 Ethernet ports (Network ) Four linked 10/100 via internal Ethernet real-time ports Ethernet (Network switch. 2) linked Second via internal MAC address real-time Ethernet and settable switch. IP address. Second MAC address and settable IP address. 6 7 Two universal RS232 ports with support 6 7 Two for universal telephone RS232 and wireless ports with support communications. for telephone and wireless communications. 8 RS485 port for RemoteTRAK I/O, Modbus 8 RS485 I/O port and for more. RemoteTRAK I/O, Modbus I/O and more. 9 ST-Bus for up to 640 SixTRAK local I/O. 9 ST-Bus for up to 640 SixTRAK local I/O. Ordering Information Ordering Information SixTRAK IPm Static RAM Dyn. RAM Flash ST-IPM-1350 SixTRAK IPm Static 512K RAM Dyn. 16 MB RAM 16 Flash MB ST-IPM-2350 ST-IPM K MB MB MB MB MB ST-IPM-2350 ST-IPM MB MB MB MB MB MB ST-IPM-6350 Accessories 2 MB 64 MB 128 MB Local Accessories I/O See SixTRAK ordering guide Ethernet Local I/O I/O See See EtherTRAK SixTRAK ordering ordering guide guide RS485 Ethernet I/O I/O See See EtherTRAK RemoteTRAK ordering ordering guide guide VT-MODEM-1 RS485 I/O See Industrial RemoteTRAK telephone ordering modem guide RM-PS F VT-MODEM-1 Universal Industrial telephone 24 VDC power modem supply SXTOOLS-# RM-PS F * I/O Universal Tool Kit 24 software VDC power for supply SXTOOLS-# * I/O configuration, Tool Kit software diagnostics, for datalogging, configuration, and diagnostics, more ST-1131-### * ST-1131-### * ISaGRAF datalogging, Workbench and more ISaGRAF IEC Workbench programming tools PAK####-## * Complete IEC Packaged programming System tools PAK####-## * See separate * SIXNET Complete Ordering Packaged Guide System for details. * See separate SIXNET Ordering Guide for details. General Industrial PowerPC (32 bit data bus) General Operating system Embedded Industrial PowerPC LINUX (32 bit data bus) Dynamic Operating memory system (RAM) 16+ Embedded Megabytes LINUX - 32bit, 0 wait states Program Dynamic memory memory (Flash) (RAM) Megabytes Megabytes - 32bit, 0 wait states Datalogging Program memory memory (Flash) (RAM) 512K 16+ Megabytes or 2 MB (battery-backed) Maximum Datalogging local memory I/O (RAM) K or 2 MB (battery-backed) Maximum Maximum distributed local I/O I/O 50, (application dependent) Datalogging Maximum distributed support I/O 50,000+ Yes SIXNET (application Sixlog dependent) Datalogging IEC programming support Yes Yes SIXNET SIXNET ISaGRAF Sixlog IEC High Level programming C programming Yes Yes LINUX SIXNET open ISaGRAF software Ethernet High Level Ports C programming (All) Yes 10/100BaseTx LINUX open (auto-detecting) software Ethernet Connection Ports (All) RJ45 10/100BaseTx (auto-crossover) (auto-detecting) Protocols Connection TCP/IP, RJ45 (auto-crossover) ARP, UDP, ICNP, DHCP, Protocols Modbus/TCP, TCP/IP, ARP, UDP, SIXNET, ICNP, and DHCP, more Independent networks 2 Modbus/TCP, w/ unique MAC SIXNET, and IP and addresses more Independent Network port networks shielded w/ unique RJ45 MAC connector and IP addresses Network Network port port 2 1 Network port shielded shielded RJ45 RJ45 connectors connector (linked 4 via shielded integrated RJ45 Ethernet connectors switch) (linked Serial Ports Up via to integrated 115,200 Ethernet baud switch) Serial RS232 Ports Port A RJ45 Up to 115,200 baud (TD, RD, CTS, RTS, CD, DTR, DSR, GND) RS232 RS232 Port Port A B RJ45 (TD, RD, CTS, RTS, CD, DTR, DSR, GND) RJ45 (TD, RD, CTS, RTS, CD, DTR, DSR, GND) RS485 RS232 Port Port C B Screws RJ45 (TD, RD, CTS, RTS, CD, DTR, DSR, GND) (485+, 485-, GND) (2-wire half-duplex) Protocols RS485 Port (master C or slave) Protocols (master or slave) SIXNET Screws (485+, 485-, GND) (2-wire half-duplex) & Modbus RTU/ASCII; SIXNET Many others & Modbus available RTU/ASCII; in LINUX Flow Control Flow Control Hardware, Many others software, available in LINUX Hardware, half/full-duplex software, modem Environmental half/full-duplex DIN rail or flat panel modem mount Environmental Input power DIN rail VDC or flat panel mount Input Input current power ma 24 VDC (typical) Temperature Input current to ma (-40 VDC to 85 C (typical) storage) Temperature Humidity 5% -40 to to 70 C 95% RH (-40 (non-condensing) to 85 C storage) Flammability Humidity UL94V-0 5% to 95% materials RH (non-condensing) Electrical Flammability Safety Electrical Safety UL UL94V-0 508, CSA materials C22.2/14; EN (IEC1010); UL 508, CSA C22.2/14; EN EMI emissions EMI emissions FCC (IEC1010); part 15, ICES-003, Class A; FCC EN55022; part 15, EN ; ICES-003, Class A; EMC immunity EN EN55022; EN ; (EN ,3,4,6); EMC Surge immunity withstand EN IEEE-472 (ANSI (EN ,3,4,6); C37.90) Vibration Surge withstand IEEE-472 IEC (ANSI C37.90) Hazardous Vibration locations UL IEC , CSAC22.2/213, Hazardous (Class 1, Div locations 2, Groups A,B,C,D) UL Cenelec 1604, EN50021 CSAC22.2/213, Zone 2 (Class Marine 1, & Div Offshore 2, Groups A,B,C,D) DNV Cenelec (Det EN50021 Norske Veritas) Zone 2 Specifications Marine & Offshore are subect to change. Consult DNV factory (Det Norske for latestveritas) Specifications information. are subect to change. Consult factory for latest information.

6 Open Controler Scalable Control System Applications Process Control The SixTRAK IPm has powerful programming tools and many advanced features for building Scalable process control systems. Distributed Control Systems (DCS) The SixTRAK IPm is a perfect addition to any DCS. With its flexible connectivity (9 ports standard), vast I/O expansion (50,000+ per station), and a powerful open software (LINUX and IEC 61131), it can handle even the largest systems with ease. SCADA Systems The sky is the limit when you link IPm into your SCADA systems. SIXNET makes it easy to seamlessly integrate your choice of software with SIXNET solutions to create the ideal system. Environmental Management IPm systems are an idyllic way to effectively meet EPA and other regulations for continuous monitoring systems while minimizing costs. SIXNET makes it easy for you to collect your emissions data into your management software. Chemical Delivery Systems Improve the effectiveness of your Chemical Delivery Systems with the SixTRAK IPm. Control concentrations, monitor usage, create reports, and reorder automatically. SIXNET can provide you with a customized solution to meet your customers exact demands. Contact your SIXNET applications engineer today! STIPM Datasheet REV0804

7 VersaTRAK IPm TM VersaTRAK IPm Open RTU Open RTU IPM Makes Your Job Easier The Ultimate RTU with the Power of Completely Open LINUX Software Datalogging and Timestamping Trending, alarm logging, & sequence of events Stand Alone Control of Remote Sites IEC PLCopen & high level C++ programming Limitless Multi-user Connectivity Telephone, Internet, and wireless telemetry Advanced Communication Capabilities Report on exception, store & forward, peer to peer Inside This Compact RTU Industrial PowerPC (true 32 bit data bus) 16 Megabytes of fast dynamic memory 16 Megabytes of Flash disk 10/100 Auto-detecting real-time Ethernet Four flexible and fully featured serial ports Up to 640 local I/O channels True Open System Design Ethernet TCP, Modbus, LINUX, OPC & more Small to Large Applications Scalable from 1 to 1,000+ stations Unlimited I/O Expansion Grow from a few points to more than 50,000 Master Terminal Unit / Concentrator Collect data from unlimited remote stations Embedded LINUX Open Source Software Web servers, custom com drivers & much more An OEM s Dream Platform Add your own LINUX applications 50,000 or more distributed I/O Embedded LINUX open source software 100% VersaTRAK RTU compatible SIXNET I/O for Windows software tools Ratings for Zone 2, UL, CSA, CE & DNV Industrially rugged operation: -40 to 70ºC Use this powerful industrial module as an applications-ready Remote Terminal Unit (RTU) or as an open platform for your own LINUX based application. GreenMatic I Lundeager 24 I 2791 Dragør I Tel I Fax I

8 Open RTU IPM Benefits of LINUX open source software High performance without compromise. Wide open for complete flexibility. Advanced development tools. Complete documentation. Available source code. 100% Internet enabled. An OEMs dream platform. Do anything, save money. Instant Products to Market. All this power at your fingertips. Open source reduces technical risks. Insure the long life of your systems. IPm is still a user-friendly VersaTRAK. Supplied with "I/O for Windows" software tools. If you have special needs the means to achieve your goals is in hand. LINUX is open UNIX the operating system found in the big computers. UNIX has been around for 30 years, and its popularity is still growing. Create Internet servers with high level tools (Microsoft FrontPage, etc.). The LINUX software is invisible to the user only access it if you choose to. When thousands of developers pool their resources everyone wins. The Sky s the Limit! 10/100 real-time Ethernet, four serial ports and limitless I/O expansion connect this powerful RTU to your application. Six ports offer limitless connectivity!

9 Open RTU IPM VersaTRAK IPm is just one modular component of your Scalable Control System ST-Bus RS485 IPm SixTRAK Local I/O VersaTRAK IPm Ethernet EtherTRAK Ethernet I/O RemoteTRAK Remote I/O Flexible I/O Choices Performance Specifications SIXNET offers more than 50 local, RS485 and Ethernet I/O modules that connect to a VersaTRAK IPm. SIXNET Process Quality I/O 16 bit instrumentation inputs 4-20mA, voltage, thermocouples, & RTDs AC & DC discrete I/O Hot swap capability Go to for details Ordering Information VersaTRAK IPm Static RAM Dyn. RAM Flash VT-IPM K 16 MB 16 MB VT-IPM MB 16 MB 16 MB Accessories ST-MIX-#### Combo I/O module Local I/O See SixTRAK ordering guide Ethernet I/O See EtherTRAK ordering guide RS485 I/O See RemoteTRAK ordering guide VT-MODEM-1 Industrial telephone modem RM-PS F Universal 24 VDC power supply SXTOOLS-# * I/O Tool Kit software for configuration, diagnostics, datalogging, and more ST-1131-### * ISaGRAF Workbench IEC programming tools PAK####-## * Complete Packaged System * See separate SIXNET Ordering Guide for details. General Industrial PowerPC (32 bit data bus) Operating system Embedded LINUX Dynamic memory (RAM) 16 Megabytes 32bit, 0 wait states Program memory (Flash) 16 Megabytes Datalogging memory (RAM) 512K or 2 MB (battery-backed) Maximum local I/O 640 Maximum distributed I/O 50,000+ (application dependent) Datalogging support Yes SIXNET Sixlog IEC programming Yes SIXNET ISaGRAF High Level C programming Yes LINUX open software Ethernet Port 10/100BaseTx (auto-detecting) Connection RJ45 (auto-crossover) Protocols TCP/IP, ARP, UDP, ICNP, DHCP, Modbus/TCP, SIXNET, and more Serial Ports Up to 115,200 baud RS232 Port A RJ45 (TD, RD, CTS, RTS, CD, DTR, DSR, GND) RS232 Port B RJ45 (TD, RD, CTS, RTS, CD, DTR, DSR, GND) RS485 Port C Screws (485+, 485-, GND) (2-wire half-duplex) RS232 Port D Screws (TD, RD, CTS, RTS, GND) Protocols (master & slave) SIXNET & Modbus RTU/ASCII; Many others available in LINUX Flow Control Hardware, software, RTS-party (for radios and RS485) Environmental DIN rail or flat panel mount Input power VDC Input current VDC (typical) Temperature -40 to 70 C (-40 to 85 C storage) Humidity 5% to 95% RH (non-condensing) Flammability UL94V-0 materials Electrical Safety UL 508, CSA C22.2/14; EN (IEC1010); EMI emissions FCC part 15, ICES-003, Class A; EN55022; EN ; EMC immunity EN (EN ,3,4,6); Surge withstand IEEE-472 (ANSI C37.90) Vibration IEC Hazardous locations UL 1604, CSAC22.2/213, (Class 1, Div 2, Groups A,B,C,D) Cenelec EN50021 Zone 2 Marine & Offshore DNV (Det Norske Veritas) Specifications are subject to change. Consult factory for latest information.

10 Open RTU IPM VersaTRAK IPm Applications Water Treatment SIXNET has been providing leading edge water treatment control and monitoring solutions for many years. The VersaTRAK IPm brings these systems into the 21st century with state of the art technology. SCADA Systems The sky is the limit when you link the VersaTRAK IPm into your SCADA systems. SIXNET makes it easy to seamlessly integrate your choice of software with SIXNET solutions to create the ideal system. Environmental Management VersaTRAK IPm systems are an idyllic way to effectively meet EPA and other regulations for continuous monitoring systems while minimizing costs. SIXNET makes it easy for you to collect your emissions data into your management software. Chemical Delivery Systems Improve the effectiveness of your Chemical Delivery Systems with the VersaTRAK IPm. Control concentrations, monitor usage, create reports, and reorder automatically. SIXNET can provide you with a customized solution to meet your customers exact demands. Process Control The VersaTRAK IPm has powerful programming tools and many advanced features for building Scalable process control systems. Contact your SIXNET applications engineer today! VTIPM Datasheet REV0804

11 SixTRAK I/O Controller/RTU I/O Controller Industrial I/O Controller for Ethernet I/O, RS485 I/O, or Modbus I/O Controler/RTU Process Control, SCADA, and RTU functionality IEC programming with all five languages supported Datalogging and peer-to-peer I/O transfers Ethernet, RS232, RS485, and local I/O expansion Supports more than 40 SIXNET I/O module types Interface to other vendor s Modbus I/O Flexible communications Supports Open Modbus/TCP, ASCII, and RTU Supports telephone, wireless and other links Industrial I/O Controller for SIXNET and Modbus Systems The SixTRAK I/O Controller (ST-GT-1210) can run an ISaGRAF IEC program. perform datalogging, and interface to thousands of I/O, all in real-time. Select this unit when you need a reliable way to control or monitor Ethernet, RS485, or local I/O, and then connect to a supervisory computer. It is perfectly suited for most control and data acquisition applications where some PLCstyle programming is required. This one I/O controller replaces most of SIXNET s legacy programmable SixTRAK I/O gateways (part numbers ST-GT-xxx-##P). Compact DIN-rail industrial package Zone 2, UL, CSA, CE, and DNV rated -30 to +70 C operating temperature range Ethernet I/O Control I/O from Other Modbus Devices SIXNET I/O controller selection guide RS485 Modbus I/O Local I/O Product Description Maximum Memory LINUX Enabled ISaGRAF Programs Datalogging Total Ports 232 Ports 485 Ports ET-GT-ST-2 I/O Concentrator 128K ST-GT-xxx-##P Legacy I/O Gateway * 2M 1 Yes ST-GT-1210 I/O Controller 512K & 16M OEM Only 1 Yes ST-IPM-#### Open Controller 2M & 16M+ Yes 4 Yes * Note: The ST-GT-1210 replaces the legacy SixTRAK programmable I/O gateways (ST-GT-xxx-##P). Ethernet Ports

12 Controler/RTU Performance Specifications General 32-bit CPU Memory for programming 16 Meg Flash and 16 Meg dynmaic RAM Memory for datalogging 512K battery-backed static RAM I/O registers Up to 50,000 Configuration & diagnostics SIXNET I/O Tool Kit software Datalogging support Yes SIXNET Sixlog IEC programming Yes SIXNET ISaGRAF SixTRAK I/O (ST-BUS) port Up to 20 modules (640 I/O) SixTRAK I/O specs. See individual data sheets ST-BUS specs. See user manual for details Ethernet port 10/100BaseTx auto-sensing Connection RJ45 (TD,RD,CTS,RTS,CD,DTR,DSR,GND) Isolation 1200 VRMS 1 minute Protocols Modbus and SIXNET over TCP or UDP Serial ports Up to 115,200 baud RS232 port RJ45 (TD,RD,CTS,RTS,CD,DTR,DSR,GND) RS485 port Screws (485+, 485-, GND) 2-wire half-duplex RS485 network Up to 32 (full-load) stations RS485 distance Up to 0.5 miles (1 Km) Flow control Hardware, software, half/full-duplex modem Protocols Modbus RTU, Modbus ASCII, and SIXNET Modes Master, slave, and passthru Environmental DIN rail or flat panel mount Power VDC; 3 watts typ. (less modules) Temperature -30 to +70 C (-40 to +85 C storage) Humidity 5% to 95% RH (non-condensing) Electrical Safety UL 508, CSA C22.2/14; EN ; EMI emissions FCC part 15, ICES-003, Class A; EN55022; EN ; EMC immunity EN (EN ,3,4,6); Surge withstand IEEE-472 (ANSI C37.90) Vibration IEC Hazardous locations UL 1604, CSA C22.2/213, (Class 1, Div 2, Groups A,B,C,D) Cenelec EN50021 Zone 2 Marine & Offshore DNV (Det Norske Veritas) ) Ordering Information ST-GT-1210 SixTRAK I/O Controller Note: Replaces legacy programmable SixTRAK Gateways (ST-GT-xxx-##P). Accessories Local I/O modules See SixTRAK ordering guide Ethernet I/O modules See EtherTRAK ordering guide RS485 I/O modules See RemoteTRAK ordering guide VT-MODEM-1WW Industrial telephone modem for remote access RM-PS F Universal AC/DC to 24 VDC power supply SXTOOLS-# * SIXNET I/O Tool Kit software for configuration and diagnostics (Level 1 is free) PAK####-### * Complete Packaged System ready for installation *Note: See separate SIXNET ordering guide for details.

13 Mini-VersaTRAK mlpm Open RTU Mini-VersaTRAK mipm TM The Ultimate Truly Open RTU - Complete with 26 On-board I/O Modular Hot-Swap RTU Pluggable DIN Rail Module Datalogging and Timestamping Open RTU mipm Makes Your Job Easier Trending, alarm logging, & sequence of events Stand Alone Control of Remote Sites IEC ISaGRAF & high level C++ programming Limitless Multi-user Connectivity Telephone, Internet, and wireless telemetry 10/100 Ethernet plus up to 4 com ports Inside This Compact RTU Industrial PowerPC (true 32 bit data bus) 16 Megabytes of fast dynamic memory 16 Megabytes of Flash disk 10/100 Auto-detecting real-time Ethernet Four flexible real-time serial ports 26 on-board discrete & analog I/O Advanced Communication Capabilities Report on exception, store & forward, peer to peer True Open System Design Ethernet TCP, Modbus, LINUX, OPC & more Small to Large Applications Scalable from 1 to 1,000+ stations Embedded LINUX Open Source Software Add applications, I/O drivers & much more An OEM s Dream Platform Pre-certified - Just add your application Expandable with SIXNET I/O Modules Embedded LINUX open source software 100% VersaTRAK RTU compatible SIXNET I/O for Windows software tools Ratings for Zone 2, UL, CSA, CE & DNV Industrially rugged operation: -40 to 70ºC Use this powerful industrial module as an applications-ready Remote Terminal Unit (RTU) or as an open platform for your own LINUX based application.

14 Open RTU mipm Benefits of LINUX open source software High performance without compromise. High performance without compromise. Wide open for complete flexibility. Wide open for complete flexibility. Advanced development tools. Advanced development tools. Complete documentation. Complete documentation. Available source code. Available source code. 100% Internet enabled. 100% Internet enabled. An OEMs dream platform. An OEMs dream platform. Do anything, save money. Do anything, save money. Instant Products to Market. Instant Products to Market. All this power at your fingertips. All this power at your fingertips. Open source reduces technical risks. Open source reduces technical risks. Insure the long life of your systems. Insure the long life of your systems. mipm is still user-friendly VersaTRAK. mipm is still a user-friendly VersaTRAK. Supplied with "I/O for Windows" software tools. Supplied with "I/O for Windows" software tools. If you have special needs the means to achieve your goals is in hand. If you have special needs the means to achieve your goals is in hand. LINUX is open UNIX the operating system found in the big computers. LINUX is open UNIX the operating system found in the big computers. UNIX has been around for 30 years, and its popularity is still growing. UNIX has been around for 30 years, and its popularity is still growing. The LINUX software is invisible to the user only access it if you choose to. The LINUX software is invisible to the user only access it if you choose to. When thousands of developers pool their resources everyone wins. When thousands of developers pool their resources everyone wins. The the Sky s Limit! 10/100 real-time Ethernet, 10/100 real-time Ethernet, four serial ports and four serial ports and limitless I/O expansion limitless I/O expansion connect this powerful connect this powerful RTU to your application. RTU to your application. Five ports offer limitless connectivity! Five ports offer limitless connectivity!

15 Product Mini-IPm Platform is the Ideal OEM Product Platform The Mini-IPm is a product-ready platform. Bring your product to market by simply adding your Bring your product existing to ISaGRAF market by application simply adding or use your the open-source Linux development Tools. SIXNET will put pen-source Linux your development name on the Tools. mipm SIXNET faceplate will and put your special product is ready for market in record time! r special product is ready for market in record time! Integrators Turn Solutions into Products tors Turn Solutions into Products Industrial Automation in Western Australia has many years al Automation in Western Australia has many years experience in water treatment and wireless solutions. They nce in water treatment and wireless solutions. They have incorporated this "know how" into their Waterman Irrigation corporated this "know how" into their Waterman Irrigation Controller. Water delivery is conveniently controlled from SMS ler. Water delivery is conveniently controlled from SMS text messages sent from a mobile phone. You too can have this ssages sent from a mobile phone. You too can have this product success. Take the "Quick Tour" to creating your own success. Take the "Quick Tour" to creating your ownipm-based products at sed products at Open RTU mipm CyboSoft Delivers Advanced Control Solutions lutions CyboSoft has embedded their Model-Free Adaptive (MFA) control ptive (MFA) control software inside IPm. Now, any IPm user can effectively control ffectively control tough loops such as nonlinear, ph, and large dead-time processes. ead-time processes. "CyboCon IPm" is fully integrated with the existing suite of SIXNET ting suite of SIXNET features with direct interface to ISaGRAF, Sixlog datalogging, og datalogging, and all I/O drivers through standard I/O registers. CyboCon IPm is rs. CyboCon IPm available is from CyboSoft or an authorized distributor. ibutor. Details at: When MFA (top) and PID (bottom) start from When MFA (top) and PID (bottom) start from the same oscillating control condition, PID will the same oscillating control condition, PID will continue to oscillate while MFA will quickly continue to oscillate while MFA will quickly adapt to an excellent control condition. adapt to an excellent control condition. Partnerships That Build Upon Success erships That Build Upon Success Edison Automation has elevated their partnership with SIXNET Automation has elevated their partnership with SIXNET to a new level. The Edison Automation name on mipm w level. The Edison Automation name on mipm controllers tells their customers that Edison's special "know how" llers tells their customers that Edison's special "know how" is included inside this enhanced mipm RTU. Edison proudly ded inside this enhanced mipm RTU. Edison proudly connects standard SIXNET I/O modules to expand their systems. cts standard SIXNET I/O modules to expand their systems. Their customers are pleased that they benefit from Edison's fine ustomers are pleased that they benefit from Edison's service fine added to SIXNET's robust automation products. added to SIXNET's robust automation products.

16 Open RTU mipm VersaTRAK VersaTRAK mipm mipm is is just just one one modular modular component component of of your your Scalable Scalable Control Control System System RS232 RS232 RS485 RS485 Industrial Modems Industrial Modems and more and more VersaTRAK mipm VersaTRAK mipm Ethernet Ethernet EtherTRAK Ethernet I/O EtherTRAK Ethernet I/O RemoteTRAK Remote I/O RemoteTRAK Remote I/O Performance Performance Specifications Specifications General General Operating System Operating System Dynamic memory (RAM) Dynamic memory (RAM) Program memory (Flash) Program memory (Flash) Retained memory (RAM) Retained memory (RAM) Local I/O (on-board) Local I/O (on-board) I/O Expansion (up to 256) I/O Expansion (up to 256) Datalogging support Datalogging support IEC programming IEC programming High Level C programming High Level programming Ethernet Port Ethernet Port Connection Connection Protocols Protocols Serial Ports Serial Ports RS485 Port A RS485 Port RS232 Port B RS232 Port RS485 Port C (optional) RS485 Port (optional) RS232 Port D RS232 Port Protocols (master & slave) Protocols (master slave) Flow Control Flow Control Environmental Environmental Input power Input power Input current Input current Temperature Temperature Humidity Humidity Flammability Flammability Electrical Safety Electrical Safety EMI emissions EMI emissions EMC immunity EMC immunity Surge withstand Surge withstand Vibration Vibration Hazardous locations Hazardous locations (Class 1, Div 2, Groups A,B,C,D) (Class 1, Div 2, Groups A,B,C,D) Marine & Offshore Marine Offshore Industrial PowerPC (32 bit data bus) Industrial PowerPC (32 bit data bus) Embedded Linux Embedded Linux 16 Mbytes - 32bit, 0 wait states 16 Mbytes 32bit, wait states 16 Mbytes 16 Mbytes 512K (battery-backed) 512K (battery-backed) 26 (see ordering info.) 26 (see ordering info.) RS485 or Ethernet RS485 or Ethernet Yes - SIXNET Sixlog Yes SIXNETSixlog Yes - SIXNET ISaGRAF Yes SIXNET ISaGRAF Yes - LINUX open source Yes LINUX open source 10/100BaseTx (auto-detecting) 10/100BaseTx (auto-detecting) RJ45 (auto-crossover) RJ45 (auto-crossover) TCP/IP, ARP, UDP, ICNP, DHCP, TCP/IP, ARP, UDP, ICNP, DHCP, Modbus/TCP, SIXNET, and more Modbus/TCP, SIXNET, and more Up to 115,200 baud Up to 115,200 baud Screws (485+, 485-, GND) Screws (485+, 485-, GND) (2-wire half-duplex) (2-wire half-duplex) RJ45 (TD, RD, CTS, RTS, CD, RJ45 (TD, RD, CTS, RTS, CD, DTR,DSR, GND) DTR,DSR, GND) Screws (485+, 485-, GND) Screws (485+, 485-, GND) (2-wire half-duplex) (2-wire half-duplex) Screws (TD, RD, RTS, GND) Screws (TD, RD, RTS, GND) SIXNET & Modbus RTU/ASCII; SIXNET Modbus RTU/ASCII; Many others available in LINUX Many others available in LINUX Hardware, software, RTS-party Hardware, software, RTS-party (for radios and RS485) (for radios and RS485) DIN rail or flat panel mount DIN rail or flat panel mount VDC VDC VDC (typical) 100 ma 24 VDC (typical) -40 to 70 C (-40 to 85 C storage) -40 to 70 C (-40 to 85 C storage) 5% to 95% RH (non-condensing) 5% to 95% RH (non-condensing) UL 94V-0 materials UL 94V-0 materials UL 508, CSA C22.2/14; UL 508, CSA C22.2/14; EN610101; (IEC1010) EN610101; (IEC1010) FCC part 15, ICES-003, Class A; FCC part 15, ICES-003, Class A; EN55022; EN EN55022; EN EN (EN ,3,4,6) EN (EN ,3,4,6) IEEE-472 (ANSI C37.90) IEEE-472 (ANSI C37.90) IEC IEC UL 1604, CSA C22.2/213, UL 1604, CSA C22.2/213, Cenelec EN50021 Zone 2 Cenelec EN50021 Zone DNV (Det Norske Veritas) DNV (Det Norske Veritas) Discrete inputs Discrete inputs 12 channels (sinking or sourcing) 12 channels (sinking or sourcing) Guaranteed ON voltage Guaranteed ON voltage 9 VDC VDC Maximum voltage Maximum voltage 30 VDC 30 VDC Guaranteed OFF Guaranteed OFF voltage & current voltage current 5.0 VDC & 1.5 ma DC 5.0 VDC 1.5 ma DC Input resistance Input resistance 10K Ohms 10K Ohms Input 24 VDC Input current 24 VDC 3 ma ma Filtered ON/OFF delay Filtered ON/OFF delay 25 ms (20 Hz max. counting) 25 ms (20 Hz max. counting) Fast ON/OFF delay Fast ON/OFF delay 4 ms (100 Hz max. counting) ms (100 Hz max. counting) Count rate See above Count rate See above (channels 1 thru 8 only) (10 KHz on channel 1) (channels thru only) (10 KHz on channel 1) Discrete Outputs Discrete Outputs 4 or 8 channels (10-30 VDC) or channels (10-30 VDC) Maximum output per channel 1 Amp Maximum output per channel Amp Maximum output per module 8 Amps Maximum output per module Amps Max. OFF state leakage Max. OFF state leakage 0.05 ma 0.05 ma Minimum load Minimum load 1 ma ma Inrush current Inrush current 5 Amps (100 ms surge) Amps (100 ms surge) Typical ON resistance Typical ON resistance 0.3 Ohms 0.3 Ohms Typical ON voltage Typical ON voltage 0.3 VDC 0.3 VDC Analog Inputs Analog Inputs 6 or 8 channels (4-20 ma) or channels (4-20 ma) A/D resolution A/D resolution 16 bits (0.003%) 16 bits (0.003%) Full scale accuracy Full scale accuracy +/-0.1% C) +/-0.1% C) Span and offset temp. coef. Span and offset temp. coef. +/-50 ppm per degree C +/-50 ppm per degree Input impedance Input impedance 100 Ohm 100 Ohm Current protection Current protection Self-resetting fuses Self-resetting fuses DMRR (differential mode rejection) 66 db at 50/60 Hz DMRR (differential mode rejection) 66 db at 50/60 Hz Analog Outputs Analog Outputs up to 2 channels (4-20 ma) up to channels (4-20 ma) D/A resolution D/A resolution 16 bits (less than 1µA) 16 bits (less than 1µA) Full scale accuracy C) Full scale accuracy C) +/- 0.02% +/- 0.02% Span and offset temp. coef. Span and offset temp. coef. +/- 50 ppm per C typical +/- 50 ppm per C typical Max. output settling time Max. output settling time 5 ms (to.05%) ms (to.05%) Load resistance range Load resistance range +24 VDC supply) +24 VDC supply) Ohms Ohms Short circuit protection Short circuit protection Current limiting Current limiting Specifications are subject to change. Consult factory for latest information. Specifications are are subject subject to change. to change. Consult factory for latest information. Consult factory for latest information

17 Open RTU mipm Mini-VersaTRAK mipm - Wiring GND RS485 (Port A) + - T VDC (User Supplied) Chassis GND RS232 RJ45 (Port B) Ethernet RJ45 (10/100) Equivalent Analog (4-20 ma) Input Circuit AIN - + DI Return Jumper: Select DC - for sourcing (default) or DC+ for sinking DI DO AI RS232 (Port D) 100 ohms GND DC+ for DI Sourcing or DC- for DI Sinking (must set jumper in base) DO Return (DC-) 1 1 (sourcing or sinking DI) DI DO (Loop powered AI shown) AI VT-MIPM-131 (12 DI, 8 DO, 6 AI) R T S G ND D X R X T D 47 No Connection VDC RS232 Communication Ground Equivalent Analog (4-20 ma) Output Circuit DC+ Equivalent DC Input Circuits GND Loop + Loop - GND RS485 (Port A) T VDC (User Supplied) Chassis GND RS232 RJ45 (Port B) Ethernet RJ45 (10/100) Jumper DC+ 5.1Kohms DIN Ref Sourcing Input Switch DC+ for DI Sourcing or DC- for DI Sinking (must set jumper in base) DO Return (DC-) - + DI Return Jumper: Select DC - for sourcing (default) or DC + for sinking DI (sourcing or sinking DI) DI DO DO 2 4 VT-MIPM-241 (12 DI, 4 AO, DO, 8 AI, 2AO) 13 AI (Loop powered AI shown) AI AO 1 AO 2 RS232 (Port D) R TS R XD T XD G N D RS485 (Port C) + - T VDC RS232 & RS485 Communication Ground Jumper Ref Sinking Input Switch Equivalent DC Output Circui t (sourcing only) Solid State Switch GND DC+ 5.1Kohms DIN DC+ DOUT GND Load

18 Open RTU mipm Flexible I/O Expansion Add an EtherTRAK double density I/O module to either the Ethernet or RS485 port on a Mini-VersaTRAK mipm for a total of 58 I/O points. Mini-VersaTRAK mipm - Mechanical Dimensions 0.28" (0.71 cm) 4.25" (10.80 cm) 2.95" (7.49 cm) FRONT VIEW 0.28" SIDE VIEW 3.23" (8.20 cm) 3.83" (9.73 cm) Dia. 0.17" (0.43 cm) (clear for #8 screw) " (12.07 cm) 4.47" (11.35 cm) DIN EN " (10.48 cm) 1.80" (4.57 cm) Ordering Information Model DI DO AI AO RS232 RS485 Ethernet VT-MIPM-131-D /100 VT-MIPM-241-D /100 Accessories * Ethernet I/O EtherTRAK Ethernet I/O modules for expansion RS485 I/O RemoteTRAK RS485 I/O modules for expansion VT-MODEM-1 Industrial telephone modem - rated for world-wide use RM-PS F Universal 24 VDC power supply - 1 Amp SXTOOLS-# I/O Tool Kit software for configuration, diagnostics, datalogging, and more ST-1131-### ISaGRAF Workbench - IEC programming tools PAK####-## Complete Packaged System - designed, built, tested, and ready to install * See separate SIXNET Ordering Guide for details on the accessories.

19 Open RTU mipm VersaTRAK mipm Applications Water Treatment SIXNET has been providing leading edge water treatment control and monitoring solutions for many years. The VersaTRAK IPm brings these systems into the 21st century with state of the art technology. SCADA Systems The sky is the limit when you link the VersaTRAK IPm into your SCADA systems. SIXNET makes it easy to seamlessly integrate your choice of software with SIXNET solutions to create the ideal system. Environmental Management VersaTRAK IPm systems are an idyllic way to effectively meet EPA and other regulations for continuous monitoring systems while minimizing costs. SIXNET makes it easy for you to collect your emissions data into your management software. Chemical Delivery Systems Improve the effectiveness of your Chemical Delivery Systems with the VersaTRAK IPm. Control concentrations, monitor usage, create reports, and reorder automatically. SIXNET can provide you with a customized solution to meet your customers exact demands. Process Control The VersaTRAK IPm has powerful programming tools and many advanced features for building Scalable process control systems. Contact your SIXNET applications engineer today! VTMIPM Datasheet REV0804 GreenMatic Lundeager 24 Tel: Web: Dragor, Denmark Fax: Mailto:

20

21 Micro-VersaTRAK mlpm Open RTU Micro-VersaTRAK µipm An Installation-ready Interface for Real-time Plant Floor Data The Micro-IPm is the programmable and expandable SiteTRAK that everyone has been looking for. Open RTU uipm Inside this Compact RTU Industrial PowerPC (true 32 bit data bus) 16 MB of fast dynamic memory 16 MB of flash disk expand to 128MB 10/100 Auto-detecting real time Ethernet Up to four flexible real-time serial ports Up to 14 on-board discrete & analog I/O Expandable with SIXNET I/O modules Embedded Linux open source software Plant floor interface for: Real-time inventory management Remote process monitoring HVAC & energy management Environmental monitoring Low cost OEM applications Ideal for ID tag applications Serial ports link to code readers Datalogging and Timestamping Trending, alarm logging, & transaction recording Stand Alone Control of Remote Sites IEC ISaGRAF and also C++ programming via open source Linux Limitless Multi-user Connectivity Telephone, Internet, and wireless telemetry, 10/100 Ethernet plus up to 4 com ports Embedded LINUX Open Source Software Add applications, I/O drivers & much more 100% VersaTRAK RTU compatible Powerful Windows software tools Industrially rugged operation: -40 to 70 C Certified to Perform: Use this powerful industrial module as an applications-ready Remote Terminal Unit (RTU) or as an open platform for your own LINUX based application.

22 Open RTU uipm Benefiits of LIINUX open sourcee software High performance without compromise. Wide open for complete flexibility. Advanced development tools. Complete documentation. Available source code. 100% Internet enabled. An OEMs dream platform. Do anything, save money. Instant Products to Market. All this power at your fingertips. Open source reduces technical risks. Insure the long life of your systems. µipm is still a user-friendly VersaTRAK. Supplied with powerful Windows software tools. If you have special needs the means to achieve your goals is in hand. LINUX is open UNIX the operating system found in the big computers. UNIX has been around for 30 years, and its popularity is still growing. The LINUX software is invisible to the user only access it if you choose to. When thousands of developers pool their resources everyone wins. 10/100 real-time Ethernet, four serial ports and flexible I/O expansion connects this powerful RTU to your application. Fiive Ports Offer Liimiitlless Connectiiviity! GreenMatic Lundeager Dragor Denmark Tel: Fax:

23 Open RTU uipm Miicro-IIPm Performance Specss General Industrial PowerPC (32 bit data bus) Operating System Embedded open-source LINUX Dynamic memory (RAM) 16 Mbytes for program execution, dynamic variables, dynamic file system, etc. Program memory (Flash) 16 Mbytes for Linux OS, program storage and file system Retained memory (RAM) 512K (battery-backed) for datalogging and retained variables Real-time clock Battery-backed for time stamping and other operations Local I/O (on-board) 12 or 14 (see ordering info.) I/O Expansion (up to 256) RS485 or Ethernet Datalogging support Yes - SIXNET Sixlog with easy to use configuration tools (no programming required) IEC programming Yes - SIXNET ISaGRAF for ladder logic, SFC, flow charting and more (6 languages supported) High Level C programming Yes - LINUX open source with FREE development tools for Windows and Linux platforms Ethernet Port 10/100BaseTx (auto-detecting) Connection RJ45 (auto-mdi/mdix-crossover) Protocols TCP/IP, ARP, UDP, ICNP, DHCP, Modbus/TCP, SIXNET, and optionally PPP, DNP3 and more Serial Ports Up to 115,200 baud RS485 Port A Screws (485+, 485-, GND) (2-wire half-duplex) RS232 Port B RJ45 (TD, RD, CTS, RTS, CD, DTR,DSR, GND) RS232 Port C Screws (TD, RD, RTS, GND) RS232 Port D (optional) Screws (TD, RD, GND) In place of the two analog inputs Protocols Master & slave modes; SIXNET & Modbus RTU/ASCII; Others available as LINUX applications Environmental DIN rail or flat panel mount (no accessories needed) Input power VDC Input current VDC (typical) Temperature -40 to 70 C (-40 to 85 C storage) Humidity 5% to 95% RH (non-condensing) Flammability UL 94V-0 materials Electrical Safety UL 508, CSA C22.2/14; EN610101; (IEC1010) EMI emissions FCC part 15, ICES-003, Class A; EN55022; EN EMC immunity EN (EN ,3,4,6) Surge withstand IEEE-472 (ANSI C37.90) Vibration IEC Hazardous locations UL 1604 / CSA C22.2/213 (Class 1, Div 2, Groups A,B,C,D); Cenelec EN50021 (Zone 2); ATEX Marine & Offshore Tested by DNV (Det Norske Veritas) to meet DNV No.2.4 Discrete Inputs 8 channels sourcing or sinking (jumper/software selectable) Guaranteed ON voltage 9 VDC (Note: The threshold is factory adjustable to turn on at a lower voltage contact SIXNET) Maximum voltage 30 VDC Guaranteed OFF voltage 5.0 VDC & 1.5 ma DC Input resistance & current 10K Ohms and 3 24 VDC Filtered ON/OFF delay 25 ms (20 Hz max. counting) for contact bounce filtering Fast ON/OFF delay 4 ms (100 Hz max. counting) Count rate See above (10 KHz on channel 1 only) Counter modes Pulse, rate and run time Poll time (all channels) 5 ms to 20 ms configuration dependent Discrete Outputs 4 channels sourcing VDC Min. & max. output load 1 ma to 1 Amp sourcing per channel Max. OFF state leakage 0.05 ma Inrush current 5 Amps (100 ms surge) Typical ON characteristics 0.3 Ohms resistance and 0.3 VDC voltage 1A Poll time (all channels) 5 ms to 20 ms configuration dependent Analog Inputs 2 channels current or voltage selectable Full scale range 4-20 ma or 0-5 VDC (jumper selectable) A/D and input resolution 16 bits (0.003%); 2 ua (current range) or 0.5 mv (voltage range) Full scale accuracy +/-0.1% C) (factory calibration) Span & offset temp. coeff. +/-50 ppm per degree C Input impedance 100 Ohm (current range), 80 K ohm (voltage) Current protection Self-resetting fuses (for 4-20 ma range) DMRR 66 db at 50/60 Hz (differential mode rejection) Fastest update time 50 ms (both channels) configurable for longer integration times for better noise filtering Specifications are subject to change. Consult factory for latest information. GreenMatic Lundeager Dragor Denmark Tel: Fax:

24 Open RTU uipm - + For sourcing inputs, connect to VDC+ and set the Return Jumper for "DC-". For sinking inputs, connect to VDCand set the Return Jumper for "DC+". GND RS485 (Port A) T DI Return Jumper: Select DC- for sourcing (default) or DC+ for sinking DI (sourcing or sinking DI) Micro-IPm Wiring Diagram VDC (User Supplied) Chassis GND DO RS232 RJ45 (Port B) 1 AI 2 Ethernet RJ45 (10/100) RS232 (Port C) X T D D XR TR S (loop or self powered AI) RS232 Ground VT-UIPM-431 with 8 DI, 4 DO, 2 AI, 1 RS485 & 2 RS232 DI 7 8 AI AI (sourcing DO) DI and DO wiring same as above 4-20 DO AI Range Jumper: Select 4-20 ma (default) or 0-5 V RS232 (Port D) RS232 (Port C) T X D R XD R TS RS232 Ground VT-UIPM-441 with 8 DI, 4 DO, 1 RS485 & 3 RS232 X T D D X R VDC Equivalent DI Circuits Jumper Jumper Ref Ref GND DC+ 5.1Kohms DIN Sourcing Input Switch Sinking Input Switch Equivalent DO Circuit (sourcing only) DC+ Solid State Switch GND DC+ 5.1Kohms DIN DOUT GND Load Equivalent AI Circuit AIN 100 ohms (4-20 ma) or 80K ohms (0-5 V) GND Micro-IPm Mechanical Dimensions 0.28" (0.71 cm) 4.25" (10.80 cm) 2.95" (7.49 cm) FRONT VIEW 0.28" SIDE VIEW 3.23" (8.20 cm) Dia. 0.17" (0.43 cm) (clear for #8 screw) 4.75" (12.07 cm) 4.47" (11.35 cm) DIN EN " (10.48 cm) 1.80" (4.57 cm) GreenMatic Lundeager Dragor Denmark Tel: Fax:

25 Advanced I/O Features and Capabilities Discrete I/O Features Sinking or Sourcing Discrete Inputs All eight discrete inputs can be sourcing (ON when positive voltage is applied). All eight discrete inputs may also be configured as sinking inputs (switch closures to ground). There is a selection jumper in the module s base that is easily accessed by unplugging the logic module and opening the hinged door. You must also make a similar selection in the I/O Tool Kit software. The module performs a check to verify that the hardware and software selections match. Adjustable Threshold Voltage on the Discrete Inputs All eight discrete inputs may be modified to transition at a threshold voltage lower than the factory setting. This is accomplished by simply soldering an extra resistor into the base. Refer to the user manual for details. Sourcing Discrete Outputs and Watchdog Output All four discrete outputs are sourcing (positive voltage outputed when ON) with the standard 10-30V range. The first discrete output can be configured to be a watchdog output. This system performance monitor will be ON if the output circuitry, CPU operation and internal communications are functioning normally. High Speed and Special Counter Inputs All eight discrete inputs can be configured as counters with a flexible choice of modes. These counters report their values in corresponding 16-bit analog input registers. Options for fast (5 ms) or slow (25 ms for contact bounce filtering) response providing a maximum count rate of 100 Hz or 20 Hz counting, respectively. The 1 st channel is a high speed counter and can count up to 10 KHz. Available counter modes are pulse, rate and run-time. Analog I/O Features Self-resetting Analog Input Protection Each 4-20 ma input channel has a 100 ohm, high precision (0.1 percent) shunt across its input to develop a 2 volt signal when a full scale 20 ma input is applied. These shunts are located in the module s base, giving you the advantage of maintaining a continuous circuit even if the logic module is removed from the base. If excessive voltage is applied to an input, a self-resetting fuse will open to prevent the shunt from overheating. Open Loop Detection on Analog Inputs This module can detect and report an open instrumentation loop on its analog inputs. By allowing the module to report a negative value if the current falls below 4 ma, low limit logic in your DCS, PLC, RTU or computer can signal the loss of current. To enable this feature, select the Go Negative Below 4 ma software setting for each channel. Reading Voltage Analog Inputs For each analog input a jumper may be moved to convert the channel from 4-20 ma to 0-5 V. Then voltage operation must be configured in the I/O Tool Kit by selecting the appropriate range for the corresponding input. Fllexiiblle II//O Expansiion Add EtherTRAK or RemoteTRAK I/O modules to either the Ethernet or RS485 port on a Micro-IPm for a total of up to 256 I/O points. Ordering Information Model Description DI DO AI RS232 RS485 Ethernet VT-UIPM-431-H Module with wiring base /100 VT-UIPM-441-H Module with wiring base /100 Accessories * Ethernet or RS485 I/O EtherTRAK or RemoteTRAK I/O modules for expansion VT-MODEM-1 Industrial telephone modem - rated for world-wide use RM-PS F Universal 24 VDC power supply - 1 Amp SXTOOLS-# I/O Tool Kit software for configuration, diagnostics, datalogging, & more ST ISaGRAF Workbench - IEC programming tools for 256 I/O PAK####-## Complete Packaged System - designed, built, tested, and ready to install * See separate SIXNET Ordering Guide for details on the accessories. Open RTU uipm GreenMatic Lundeager Dragor Denmark Tel: Fax:

26 Micro-IPm Applications Chemical Delivery Systems Improve the effectiveness of your Chemical Delivery Systems. Control concentrations, monitor usage, create reports, and reorder automatically. SIXNET can provide you with a customized solution to meet your customer s exact demands. Tag ID Systems Micro-IPm is the ideal plant floor interface for bar code and tag ID systems. These programmable RTUs store database tables, perform local control functions and connect to host systems. Energy Management Systems Record energy usage, monitor peak demand and perform load-shedding functions. DNP3 support records and reports time stamped events. Flexible programmability easily accommodates special requirements. Open RTU uipm The Micro-IPm is a Programmable SiteTRAK The Micro-IPm is ideal for all those SiteTRAK applications requiring datalogging and alarm detection at remote sites but need some programming or more I/O expansion. Environmental Management VersaTRAK IPm systems are an idyllic way to effectively meet EPA and other regulations for continuous monitoring systems while minimizing costs. SIXNET makes it easy for you to collect your emissions data into your management software. SIXNET Industrial Solutions SIXNET delivers a broad line of Industrial Strength products for process control, SCADA, and remote site management, including: Industrial Phone Modems Modular Ethernet I/O and RS485 I/O Real-time Ethernet Switches

27 RemoteLog RTU and Datalogger RTU & Datalogger Makes Your Job Easier RemoteLog RTU and Datalogger The plant floor interface for real-time database systems Real-time Internet Databases (E-business distributed data systems) Vendor Managed Inventory (Detect shortages and track usage) Remote Process Monitoring (Alarm reporting and datalogging) HVAC and Energy Management (Demand factor and usage analysis) Environmental Monitoring (Data collection and reporting) Three RemoteLog models give you a flexible choice of communications. See page 3. RemoteLog puts an end to manual data recording and costly site visits. GreenMatic Lundeager Dragør Denmark Tel: Fax

28 RTU & Datalogger A Powerful Solution for Remote Site Management RemoteLog TM completes your new strategy to better utilize information......to make fast, cost-effective decisions that give you a competitive edge. RemoteLog is the plant floor front-end that brings real-time data from distributed industrial locations into your central information server. RemoteLog is an innovative combination of RTU (Remote Terminal Unit), datalogger, real-time database client, and telemetry interface in a compact installation-ready package. RemoteLog is a Powerful RTU SIXNET has been a major Remote Terminal Unit supplier for the past twenty years. All of this experience is designed into our 21st century RTU. Flexible communications, rugged industrial I/O interfaces, alarm reporting, and numerous other field-proven features are packed into this powerful RTU & Datalogger. RemoteLog is a Datalogger RemoteLog is configurable with optional SIXNET Sixlog software to gather time-stamped historical data into protected Flash memory and upload it into your central database in universal ASCII format. Data can be pre-scaled into engineering units and identified with meaningful tag names to simplify your data management and save you valuable time. RemoteLog is Internet and Intranet Ready Poll each RemoteLog using its IP address or phone number; it can also be a client to your central server or database. RemoteLog contains an internal firewall for secure operation as a low-cost Internet client. RemoteLog can Report on Exception to reduce polling traffic and report transactions and events in real-time. RemoteLog Open Communication Options Some locations are Ethernet / Internet wired, some are not. Sometimes phone lines are available and sometimes a wireless link is the only answer. RemoteLog provides the open choice of communications that is necessary for a successful distributed data management strategy. RemoteLog is Plug-and-Play Profitable Quickly configured with an easy-to-use Windows wizard, RemoteLog can be installed in minutes. No programming is required and field training requirements are greatly reduced. RemoteLog turns time savings into cost savings. The cookie cutter installation capabilities of RemoteLog will delight your operations planners.? Dial Out Upon Alarm High or low level or discrete state Send user-defined ASCII messages Use an internal or external modem? Time-Stamped Datalog Files 1 Megabyte of Flash memory Battery-backed real-time clock Simple ASCII data file format? Report Real-time I/O Status 6 analog inputs (4-20 ma, 10 bit) 4 discrete inputs (10-30 VDC) 1 battery-backed discrete output Expandable with one RemoteTRAK I/O Modbus or other protocol? Internal Telephone Modem Full featured SIXNET VT-MODEM-1WW PC and Windows compatible Certified for worldwide use? Ethernet TCP/IP Internet / Intranet ready Ideal for broadband systems Windows and SCADA ready? Firewall Protected Client Let the Internet carry your data Easiest way to access your server Internal firewall for full protection? One or Two RS232 Ports Supports external modem or radio I/O slave port for a SCADA system Laptop PC port for field service? Easy Installation and Setup Runs on VDC power or batteries DIN rail or flat panel mounting Removable terminals for easy service? Rugged Environmental Specifications Full -30 to +70 C operation Zone 2 (Cl. 1 Div. II) hazardous locations Marine and offshore certified by DNV UL, CSA, CE 100% global-ready Need a low power RTU or remote datalogger? See page 3.

29 dular component of your Scalable Control System RemoteLog Communications For Every Application RS485 Some locations are Ethernet/Internet-wired, some are not. Sometimes phone lines are available and sometimes a wireless link is the only answer. In all likelihood, your system will contain a combination of communication links suited to the conditions at each client site. RemoteLog offers a flexible choice of communications; simply select the right options for each location. RTU & Datalogger RAK IPm Ethernet EtherTRAK Ethernet I/O RemoteTRAK Remote I/O Performance Specifications 1) table orts l-time ress with /O, local Flash 16 MB 16 MB 128 MB guide g guide ring guide dem er supply cs, g tools stem or details. Telephone General Industrial PowerPC (32 bit data bus) Operating system Embedded LINUX Dynamic memory (RAM) 16+ Megabytes - 32bit, 0 wait states Program memory (Flash) 16+ Megabytes Datalogging memory (RAM) 512K or 2 MB (battery-backed) Maximum local I/O 640 Maximum distributed I/O 50,000+ (application dependent) Datalogging support Yes SIXNET Sixlog IEC programming Yes SIXNET ISaGRAF High Level C programming Yes LINUX open software Ethernet Ports (All) 10/100BaseTx (auto-detecting) The Connection -T (Telephone) RJ45 (auto-crossover) version Protocols has an internal TCP/IP, ARP, UDP, ICNP, (self-contained) SIXNET world-wide Industrial Modem. Independent Both networks dial-in ( Auto-answer ) and dial-out ( Report Network on port Exception ) 1 modes are fully supported. Network port 2 Serial Ports RS232 Port A RS232 Port B RS485 Port C Protocols (master or slave) Flow Control Environmental Input power Input current Temperature Humidity Flammability Electrical Safety Ethernet DHCP, Modbus/TCP, SIXNET, and more 2 w/ unique MAC and IP addresses 1 shielded RJ45 connector 4 shielded RJ45 connectors (linked via integrated Ethernet switch) Up to 115,200 baud RJ45 (TD, RD, CTS, RTS, CD, DTR, DSR, GND) RJ45 (TD, RD, CTS, RTS, CD, DTR, DSR, GND) Screws (485+, 485-, GND) (2-wire half-duplex) SIXNET & Modbus RTU/ASCII; Many others available in LINUX Hardware, software, half/full-duplex modem DIN rail or flat panel mount VDC VDC (typical) -40 to 70 C (-40 to 85 C storage) 5% to 95% RH (non-condensing) UL94V-0 materials UL 508, CSA C22.2/14; EN The -E (Ethernet) version directly (IEC1010); connects to your on-site Ethernet network. RemoteLog can be a EN55022; EN ; master or slave node on any Ethernet SCADA EMC immunity network; or it can report to the central network server Surge withstand IEEE-472 (ANSI C37.90) as a client. EMI emissions FCC part 15, ICES-003, Class A; EN (EN ,3,4,6); Vibration IEC Hazardous locations UL 1604, CSAC22.2/213, (Class 1, Div 2, Groups A,B,C,D) Cenelec EN50021 Zone 2 Marine & Offshore DNV (Det Norske Veritas) Specifications are subect to change. Consult factory for latest information. Serial Port The -S (Serial) version provides a wireless-ready serial port that plugs into the external modem of your choice. Wireless GSM, cellular, spreadspectrum, and most other wireless communication standards are supported. Low Power Option The -SL version provides RemoteLog functionality while consuming less than 200 milliwatts of power. This low power RTU is ideal for battery or solar powered monitoring sites. Connect to your choice of external modem.

30 RTU & Datalogger RemoteLog Applications RemoteLog Reports Electric Power Demand The electric power industry is adopting RemoteLog as the ideal way to monitor power demand at remote customer sites. Such monitoring is frequently used as a means to offer incentives designed to reduce the burden on the power grid during periods of peak usage. This low cost RTU counts pulses generated by the existing power meters and logs the accumulated power usage in timestamped data records which are reported in real-time or "near real-time" to the utilities central data server. Utilities using RemoteLog embrace the unique SIXNET concept of reporting data over the Internet. This low-cost interface eliminates the monetary and logistics problems of connecting to a large number of remote client sites. Each Read power demand in RemoteLog, acting as an Internet client, reports transactions to the central server real-time over the internet as simple Internet (TCP/IP) data packets. The utilities no longer need to maintain "modem farms", and the responsibility of maintaining an inexpensive Internet connection is readily accepted by customers who are eager to benefit from energy conservation programs. Of course it is also possible to poll the RemoteLog stations or have them report on exception through any number of classical means (telephone, wireless, etc.) as either a master or slave on a distributed SCADA network. In addition to counting meter pulses, some utilities offer value-added data services to their customers using the analog inputs that are standard on every RemoteLog. As a fully-featured datalogger, RemoteLog can be configured to store weeks of data in permanent Flash memory. RemoteLog Tracks and Reports Chemical Usage Automate your Vendor Managed Inventory System Chemical companies often distinguish their product offerings from the competition by providing value-added services to customers. RemoteLogs are used to monitor chemical usage and important process variables which help their customers realize more value from the chemicals they buy. The optional datalogging features of RemoteLog record operating conditions which forms the basis for valuable reports and analysis provided to the customer. Alarm detection in the RemoteLog signals unfavorable conditions before serious problems occur making it unnecessary to have personnel visit the site on a regular basis. RemoteLog also monitors customer tank levels and will automatically reorder chemical inventory when needed. This vendor managed inventory function gives chemical companies yet another way to add value for their customers while again reducing operating expenses by eliminating expensive site visits to check inventory. At the same time lower delivery costs are realized as a result of the improved logistics. Currently, much attention is being placed on direct Internet connections and wireless interfaces to sites that are difficult to reach using conventional communications means. SIXNET addresses this by offering a diverse range of communications options with the RemoteLog which simplifies the logistics for the major chemical companies that use SIXNET RTUs. GreenMatic Lundeager Dragør Denmark Tel: Fax

31 RTU & Datalogger RemoteLog Applications RemoteLog Replaces Chart Recorders Functions as a modern low cost remote datalogger Install RemoteLog dataloggers on the plant floor to replace your obsolete chart recorders and manual record keeping systems with a reliable and automated system. RemoteLog logs process variables (analog values), machine states (discrete inputs) and counter values in time stamped records, safely stored in Flash memory. Eliminate the frequent visits to the plant floor to collect the data by connecting the RemoteLogs to an Ethernet network. Sixlog data server software running on a Windows computer collects the time stamped data records and archives them in files that are organized by location and date. (More details on this easy-touse software are given below.) RemoteLog protects your data by retaining a Put an end to the manual labor backup file in its Flash memory. Should you of data collection! lose your communications link or if the archiving computer goes offline, data can be retrieved later from the RemoteLog memory. Sixlog data is stored in standard database format which opens a world of possibilities for data sharing to make your processes more effective and save you time. RemoteLog also has a built in alarm detection and reporting capability that can alert you to out of tolerance or fault conditions as soon as they occur. In more advanced applications, RemoteLog can report real-time results to a SCADA system through industry standard Modbus messaging. Data Server Software Interfaces to Your Database Gather the plant floor data collected by distributed RemoteLog stations and archive it in a Windowsbased computer or load it directly into your central database. Sixlog data server software receives time stamped data transactions from RemoteLog and VersaTRAK RTUs through the Internet, an in-plant Ethernet network, or a modem, and passes it to your data storage system. There are two common ways to use this versatile software: For data archiving systems, log files are automatically created to store the historical data. Organized by location and date, you can easily view the data with Microsoft Excel or any other software that can read a text file. This simple and low cost solution will replace your legacy chart recorders with a modern computer solution. This server software will also format the received data for upload to your central database. Data is stored until your system, acting as the master, retrieves it. The source code for the server interface is supplied, to give you full control over the interface. If you are using an operating system other than Windows, or if you have special requirements, this open-source interface can be easily ported to meet your requirements. Contact SIXNET for more information. GreenMatic Lundeager Dragør Denmark Tel: Fax

32 RemoteLog Automates Remote Building Monitoring It s important to know that your building automation systems are running smoothly, but it is costly and difficult to have someone on-site all the time. RemoteLog will monitor key performance indicators for you and report status and alarm conditions to your central monitoring facility. In effect, RemoteLog is a tireless 24 hour-a-day watchman. RemoteLog is ideal for watching HVAC systems, monitoring the health of critical equipment, overseeing security, and a multitude of other tasks. Broadband networks are bringing Internet-connected Ethernet directly to homes, offices and industrial complexes. Ethernet-enabled RemoteLogs are connected directly to a building's existing network as Let RemoteLog be your watchman --24/7 Internet clients. These pseudo-web browsers deliver real-time information to the central server with zero marginal communication cost. Because they are acting as clients, RemoteLogs use local or "borrowed" IP addresses; sparing the expense of attaining static IP addresses for each location. And as clients, RemoteLog data easily passes through firewall protection hardware. Building automation applications for RemoteLog are springing up everywhere. Apartment complex (multifamily residences) buildings, remote wireless telephone repeaters, greenhouses and other agricultural applications, pumping stations, and security systems are just a few of the places that RemoteLog can save you money and give you real-time information flow. RTU & Datalogger RemoteLog Prevents Expensive Compressor or Pump Failures RemoteLog makes it possible to avoid expensive compressor or pump failure with effective preventive maintenance. By enabling you to monitor their operation remotely, the expense for frequent on-site inspections is eliminated ma signals representing operating parameters and switch closures (indicating machine status) will directly connect to RemoteLog. All process variables are logged in time-stamped historical trend files. Critical temperatures are measured by thermocouples, which are connected to a SIXNET RM-8INS-U instrumentation input module. That module is connected to the I/O expansion port on the RemoteLog. Predict failures before they occur. RemoteLog automatically checks for preset alarm conditions. Additional datalog records are stored for each alarm condition which creates a traceable sequence of events or "first out" trace of the original cause of failure. Any or all of the alarm conditions can trigger a "report by exception" to alert you to the abnormal operating conditions, enabling you to take action before expensive damage and the resulting down-time can occur. Of course, the full spectrum of RemoteLog communications options make it possible to monitor all your compressors, no matter where they may be located. Telephone, wireless, and Ethernet connections may be used at each location, as the situation requires. RemoteLog compressor monitors are cost effective tools for the owners and operators of compressors and large pumps of any kind. GreenMatic Lundeager Dragør Denmark Tel: Fax

33 RTU & Datalogger RemoteLog - The Client Advantage RemoteLog can be either a server or a client in your system. The choice is yours. As a client, RemoteLog becomes a master, initiating communications. This mode, often referred to as "Report on Exception", offers many advantages: Easing customer security concerns RemoteLog contains an internal firewall that blocks ALL outside attempts at access. A client initiates data transfers and thereby eliminates the need for external sources to access data that resides on your customer's network. (Most facilities will not grant network access to third parties.) Easy path through a firewall RemoteLog, acting as an Internet client, can initiate data transactions as if it were a web browser. Data transactions from RemoteLog clients easily pass through the firewall protecting your customer's network because it is initiated from within by a known source. Reduced operating cost By connecting distributed RemoteLog through the Internet you greatly reduce or completely eliminate the cost per data transaction. No longer will you have to own your own communications infrastructure and bear the high costs of installation and maintenance associated with dedicated communications links. Quick response to alarms RemoteLog clients will report transactions or events as they occur on a real-time or "near real-time" basis. This "report on exception" operation reduces communications traffic and the long latency experienced on traditional polled systems. The larger your system gets, the greater the benefits of distributed client architecture. RemoteLog Reports Time Stamped Transactions to Your Database RemoteLog can optionally record events (alarm conditions), time interval data (such as power demand intervals), and historical data in its datalog memory. These time stamped records can be easily uploaded to your database as transactions or as data records. Acting as a database client, RemoteLog initiates the conversation and sends your database simple messages that contain the time stamped transactions. All that is required at the server is a simple interface to receive the information and save the transactions as records in your database. The format of these transactions is described in the technical documentation on the SIXNET CD and at SIXNETio.com. This direct client /server connection eliminates the need for otherwise unnecessary middleware. (Yes, your database or server can connect directly to RemoteLog RTUs without expensive SCADAsoftware in-between!) If your server is Internet-enabled, transactions from RemoteLog clients can arrive directly over the Internet. There is no need for you to maintain and pay for a communications infrastructure. Using modem banks as your central facility with all the headaches associated with keeping them running reliably are gone forever! Ask GreenM atic about Sixlog Data Server software to interface to your central database. GreenMatic Lundeager Dragør Denmark Tel: Fax

34 RTU & Datalogger Performance Specifications Analog Inputs 6 (4-20 ma) - Expand with RemoteTRAK (*see Note 1) Input resolution 0.1% (10 bits) Input protection Self-resetting fuses Discrete Inputs 4 (10 30 VDC or switch closure) (*see Note 1) Counting range 16 or 32 bits (to over 2 billion counts) Max count rate 50 KHz (input 1 only) 200 Hz (any input) Discrete Output 1 (closure to ground) Maximum load 0.25 Amps at 30 VDC Output functions Report alarms or user-controlled output Internal Modem (-T option) 100% PC modem and Windows compatible Maximum data rate 33.6 kbps (v.34) Compatibility V.34, V.32 bis, V.32, V.22, V.22A/B, V.23. V.21, Bell 212A Data compression V.42 bis MNP5 Error correction V.42 MNP 2-4 Command compatibility All standard AT and S register commands Ringer equivalent, line jack 0.3, RJ11 connector Telecom certifications FCC part 68, CS03-8 (CSA), CTR21 (98/482/EC), ACA TS , ACATS ) Ethernet Port (-E option) 10BaseT (100% IEEE compliant) Protocols TCP/IP, ARP, UDP, ICNP, DHCP, Modbus RS232 Serial Port (-S option) All standard rates up to 57,600 baud Connections (standard RJ45) TD, RD, CTS, RTS, CD, DTR, RI, GND Supported protocols Modbus ASCII and RTU, SIXNET Universal Extra Serial Ports (All Models) For setup or a local computer and expansion RS232 DB9 female (standard PC connector) RS485 For one RemoteTRAK module only Internal Flash Memory 1 Megabyte (consult factory for more) Datalogging storage 40,000 records (all I/O) Time of day clock Run for 30 days without external power Firmware upgrades Reloadable to support future features General Characteristics DIN rail or flat panel mount Input power VDC Input current 8 ma (-SL option in power saver mode) 25 VDC (-S and -E option) 30 VDC (-T with modem in standby) 70 VDC (-T with modem active) Mounting footprint 4.75 (12 cm) x 3.17 (8 cm) Operating temperature -30 to 70 C (-40 to 85 C storage) Humidity 5% to 95% RH (non-condensing) Flammability UL 94V-0 materials Electrical safety UL 508, CSA C22.2/14; EN (IEC1010), IEC 950: 1991, AS/NZS EMI emissions FCC part 15, ICES-003, Class A; EN55022; AS/NZS EMC immunity EN (IEC801-2, 3, 4) Surge withstand IEEE-472 (ANSI C37.90) Vibration IEC Hazardous locations UL 1604, CSA C22.2/213-M1987, (Class 1, Div 2, Groups A, B, C, D), Cenelec EN50021 (EEx na II T4) Zone 2 Note 1: A RS485 port lets you expand RemoteLog using any one RemoteTRAK or EtherTRAK I/O module to a total of 22 analog or 20 discrete inputs. RemoteLog Packaged Systems Designed, built, tested and ready for installation. This PAK1210-FG RemoteLog Packaged System may be ordered as a standard product. As always, they are ready for installation at your distributed sites. Ordering Information All RemoteLog models include four discrete and six 4-20 ma analog inputs, one output, 1 Meg of Flash Memory, a choice of remote communications and an extra serial port for on-site connection. Part Number SR T 1 SR E 1 SR S 1 SR SL-1 SXTOOLS-3 Description Includes Industrial Telephone Modem Includes Industrial 10 Mbps Ethernet Port Includes Serial port for an external modem Low power RemoteLog for an external modem Level 3 I/O Tool Kit with datalogging utilites RM-PS F 24 volt power supply for RemoteLog PAK1210-FG Installation-ready Packaged System GreenMatic Lundeager Dragør Denmark Tel: Fax

35 RemoteTRAK RTU RemoteTRAK RTU Combination I/O module with a RS232 / RS485 Interface Select a RM-RTU-8440 when you need I/O in any of the following situations Remote TRAK RTU Low power RTU for small sites I/O with a RS232 connection Modbus RS485 combination I/O Expansion for EtherTRAK I/O Supports radio packeting and phone link Performance Specifications Discrete inputs 8 channels Voltage range VDC Guaranteed ON voltage 9 VDC Maximum voltage 30 VDC Guaranteed OFF voltage & current 5.0 VDC & 1.5 ma DC Input resistance 10K Ohms Input 24 VDC 3 ma Filtered ON/OFF delay 25 ms (20 Hz max. counting) Fast ON/OFF delay 4 ms (100 Hz max. counting) Pulse accumulation (count up) Counters functions (all 8 inputs) Pulse rate (pulses per sec. or min.) Running time (in sec. or minutes) Count Rate 100 Hz. (or 20 Hz. when filtered) 10 KHz on channels 1 and 2 Discrete Outputs 4 channels Voltage range VDC Maximum output per channel 1 Amp Maximum output per module 8 Amps Max. OFF state leakage 0.05 ma Minimum load 1 ma Inrush current (100 ms surge) 5 Amps Typical ON resistance 0.2 Ohms Typical ON voltage 0.2 VDC Analog Inputs 4 channels Standard range 4-20 ma A/D resolution 16 bits (0.003%) Full scale accuracy +/-0.1% C) Span and offset temp. coefficient +/-50 ppm per degree C Input impedance 100 Ohm Current protection Self-resetting fuses DMRR (differential mode rejection) 66 db at 50/60 Hz Ordering Information RM-RTU-8440-F RM-RTU-8440-M RM-RTU-8440-FB VT-MODEM-1WW Module and wiring base pair Replacement module only Replacement base only Industrial modem Specifications are subject to change. Consult factory for latest information. All SIXNET I/O modules have these great features: DIN rail or direct panel mounting Rugged Lexan packaging Hot swappable modules (auto-reconfigure) Certified to perform: Serial Communications RS485 or RS232 (selectable) Protocols supported Modbus ASCII & RTU, SIXNET RS485 2 wire with optional line termination RS232 TD, RD, and RTS (key a modem to transmit) Supported baud rates 2400, 9600, 19200, 38400, Factory default 9600 baud, no parity, 8 data bits, SIXNET protocol Environmental DIN rail or panel mounting Input voltage VDC Input power 500 mw typical Operating temp. range -40 to +70 C Storage temperature range -40 to +85 C Humidity (non-condensing) 5 to 95% RH Vibration IEC Electrical safety UL508, CSA C22.2/14; EN61010 EMI emissions FCC part 15, ICES-003, EN55022 EMC immunity EN , EN Surge withstand IEEE-472 Hazardous locations (Class 1, Div 2 and Zone 2) UL1604, CSA C22.2/213, EN50021, EEx na II T4 X Marine/offshore locations Det Norske Veritas (DNV) No. 2.4 (Class A & B)

36 Remote TRAK RTU RM-RTU-8440-F Power, Com and I/O Wiring Equivalent DC Input Circuits GND(25) Jumper Jumper Ref Ref DC+(24) 5.1Kohms DIN GND(25) DC+(24) 5.1Kohms DIN Sourcing Input Switch Sinking Input Switch GND RS485 Port T1 T DI Return Jumper: Select DC- for sourcing (default) or DC+ for sinking - Discrete Inputs Discrete Outs RS232 Com Jumper: Select RS232 or RS485 RS485 Analog Ins NC DC+ for DI Sourcing or DC- for DI Sinking (must set jumper in base) (sourcing or sinking DI) VDC (User Supplied) (sourcing DO) DO Return (DC-) Equivalent DC Output Circuit (sourcing only) DC+(24) Solid State Switch DOUT GND(25) Load RS232 Port (Loop powered AI shown) RS232 Port (RJ45) Pinout GND 5 RXD in 6 TXD out 8 RTS out Analog GND (DC-) Analog Power (DC+) VDC (User Supplied) Equivalent Analog (4-20 ma) Input Circuits AIN 100 ohms GND(18) RM-RTU-8440-F Mechanical Dimensions 0.28" (0.71 cm) 4.25" (10.80 cm) 2.95" (7.49 cm) FRONT VIEW 0.28" SIDE VIEW 3.23" (8.20 cm) Dia. 0.17" (0.43 cm) (clear for #8 screw) 4.75" (12.07 cm) 4.47" (11.35 cm) DIN EN " (10.48 cm) 1.80" (4.57 cm)

37 Remote TRAK RTU Applications Suggestions: Poll this low power RTU with an industrial modem (such as SIXNET s VT-MODEM) or radio using SIXNET or Modbus protocol. Expand the number of channels on an EtherTRAK (Ethernet) node with this combination I/O module. This I/O module can be polled on a RS485 party line along with other RemoteTRAK I/O modules and RS485 Modbus devices.

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39 Redundant Ethernet I/O Gateway Redundant Ethernet I/O Gateway Advanced I/O Interface with Dual Ethernet Ports Redundant Ethernet I/O Gateway Redundant Ethernet Ports 2 unique IP addresses for redundant networking Provides a backup communications path Flexible I/O Expansion Interface to thousands of I/O Choose from over 20 SixTRAK I/O modules Also polls EtherTRAK I/O modules Redundant Ethernet I/O Gateway The EtherTRAK Redundant Ethernet I/O Gateway (ET-GT-ST-3) provides a redundant Ethernet interface for distributed I/O clusters. Use this advanced gateway to ensure fault-tolerant I/O updates in your critical systems. Never lose control again due to a simple cable failure! Powerful Communications Supports Open Modbus/TCP, ASCII, & RTU Master, Slave, and Passthru functionality Easy to Use Configuration Software Configure with flexible SIXNET tools Absolutely no programming required Compact DIN-rail industrial package Zone 2, UL, CSA, CE, and DNV rated -40 to +70 C operating temperature range Each SixTRAK IPm DCS Controller also has 2 independent Ethernet ports and an internal industrial Ethernet switch. Loss of any one DCS controller or Ethernet link is not critical.

40 331 Ushers Road, P.O. Box 767, Clifton Park, NY USA +1 (518) , Fax +1 (518) Redundant Ethernet I/O Gateway Performance Specifications General Redundant Ethernet I/O gateway Maximum I/O registers 2,048 each of analog, floats, & longs; 8,000 each of discrete inputs & outputs Configuration & diagnostics SIXNET I/O Tool Kit software SixTRAK I/O port (ST-BUS) Up to 20 modules (any mix) SixTRAK I/O channels Up to 640 SixTRAK I/O specs. See individual data sheets ST-BUS specs. See user manual for details Redundant Ethernet 2 ports with independent IP addresses Ethernet port 1 RJ45, 10/100BaseTx auto-detect Ethernet port 2 RJ45, 10BaseT at 10Mbps Auto-mdi/mdix crossover Yes on both ports Isolation 1500 Vrms 1 minute Protocols Modbus and SIXNET over TCP or UDP Serial port RS232 (with RJ45 interface) Speed Up to 38,400 baud Signals TD, RD, CTS, RTS, DTR, GND Flow control Hard, soft, & half/full-duplex modem Protocols Modbus RTU, Modbus ASCII, SIXNET Modes Master, slave, and passthru Environmental DIN rail or flat panel mount Input voltage VDC (18-30 VDC when used with certain SixTRAK I/O modules) Input power (typical) 3 watts (less I/O modules) Operating temperature -40 to 70 C Storage temperature -40 to 85 C Humidity 5% to 95% RH (non-condensing) Electrical Safety UL 508,CSA C22.2/14; EN (IEC1010) EMI emissions FCC part 15, ICES-003; EN55022; EN EMC immunity EN (EN ,3,4,6) Vibration IEC Hazardous locations (Class 1, Div 2.; Zone 2) UL 1604, CSA C22.2/213; Cenelec EN50021, EEx na II T4 X Marine & Offshore DNV (Det Norske Veritas) Ordering Information ET-GT-ST-3 Redundant Ethernet I/O Gateway Accessories Local I/O modules Ethernet I/O modules Industrial Ethernet switches Industrial telephone modems RM-PS F AC/DC to 24 VDC power supply, 1 A I/O Tool Kit software for configuration SXTOOLS-# and diagnostics (Level 1 is free) Complete Packaged System Designed, PAK####-### built, and ready for installation Specifications are subject to change. Consult factory for the latest information. Ethernet 10/100 Port 1.45" [3.68 cm] Ethernet 10BaseT Port ET-GT-ST-3 Accessories: RS232 3 DTR 4 GND 5 RXD 6 TXD 7 CTS 8 RTS Front View 4.75" [12.07 cm] Side View Industrial Ethernet Switches SixTRAK I/O (ST-BUS) ST A ST B VDC Chassis + - ST C ST D 3.17" [8.05 cm] Ethernet & Local I/O Modules Industrial Telephone Modems SIXNET

41 Vælg Plant Floor når Plant Floor du skal designe systemer, konfigurere I/O kabinetter eller udføre diagnostisk på anlægget. En stykliste bliver dannet for at gøre et evt. indkøb nemt. SIXNET Plant Floor software er kraftig og værktøj som er nem at bruge for at konfigurere og vedligeholde Six- TRAK systemer. Når man åbner Plant Floor bliver man præsenteret for et billede med I/O modulerne. Derefter skal man blot klikke med musen for at konfiguringsvalg eller vedligeholdelses funktioner. Indeholder SixTRAK og VersaTRAK design og kan danne styklister. System set-up og vedligeholdelse med en nem at bruge Windows brugerflade. Identificer I/O med meningsfulde navne som du selv vælger. Kan øjeblikkeligt kalibrer analoge kanaler med digital præcision Kalibreringen er tidsstemplet og logged som ISO 9000 som kan eftersporet i ASCII filer Plant Floor deler filer med Control Room og andre Windows programmer så man ikke skal indtaste data to gange.

42 Structured Text Programming Plant Floor Højt sprogniveau Minder om Pascal Ideel for komplekse matematiske eller anden programmeringer

43 Function Block Diagram Programming Plant Floor Nyttigt bibliotek af funktionsblokke. Kan nemt kombineres med Ladder Logic Kan danne brugerdefinerede blokke. Ideel for Process Control

44 Sequential Function Chart Programming Plant Floor Nemt at følge flow Basered på Telemecanique Grafcet Ideel for parti eller serie processer og organisering af store projekter

45 Ladder Logic Programming Plant Floor Meget kendt Nemme regler Ideel for maskinkontrol

46 Instruction List Programming Plant Floor Alternativ til Ladder Logic Minder om Siemens S5 Ideel for Siemens PLC brugere

47 Introduktion Introduktion til programmerings software Indledning 2 Introduktion til Plant Floor. 3 Konstruktion af projekt med Gateway CPU: 5 Konfigurering af Gateway. 6 Konfigurering af strømforsyning. 7 Indsæt I/O moduler. 7 Konfigurering af Digitalt Input modul. 8 Konfigurering af Digitalt Output modul. 9 Konfigurering af Analogt Input modul. 10 Konfigurering af Analogt Output modul. 11 Download af projekt i PLC 12 Opsætning af programmerings port 12 Download af program 13 NB. Advanced Operations 13 Link modulerne 14 Test af modulerne 14 Tegning af ledningskanaler, klemmer m.m. 15 Klemrækker 15 Ledningskanaler 16 Tavlesider 17 I/O Map SIXNET database 18 I/O map Name 18 Autoload options 18 Control Room IOmap 19 Triks og Tips 20 Kan ikke komme i forbindelse med PLC en 20 Kan ikke ligge programmet ned i PLC en 20 Kan ikke komme i forbindelse med moduler 20 Wink testen får ikke det rigtige modul til at blinke 20 GreenMatic I Lundeager 24 I 2791 Dragør I Tel I Fax I

48 Introduktion Indledning Denne manual er som navnet siger, kun en introduktion til SIXNET programmeringsværktøj. Manualen er konstrueret som en hjælp for hurtigt at kunne få overblik over programfunktioner og muligheder. For uddybning af de enkelte emner henvises til den indbyggede hjælp, der kan hentes frem når det ønskes. Hjælpefunktionen er desuden konstrueret, så der automatisk bliver slået op på det aktuelle emne/problem. Et internationalt samarbejde mellem forskellige producenter har resulteret i en teknologi, der er blevet døbt SCS Skalerbart Control System. Dette muliggør integration, ekspansion og kontrol af en automatisk styret proces, baseret på en fælles database. SCS systemet er opbygget på en enket database igennem hele udvik-lingsfasen, fra hardware konfigurationen til billed konstruktionen i SCADA, den grafiske overflade. SCS Scalable Control System består af 3 del programmer: SIXNET I/O for Windows er et hardware og software system, der kombinerer PLC ens driftsikkerhed med fordelene fra WINDOWS og SCS systemet IsaGRAF er PLC programmerings værktøjet, der anvendes til at programmere SIXNET PLC en med. CITECT grafisk overvågningssoftware giver et komplet system af WINOWS baseret overvågning og kontrolværktøjer, der let integreres i SCS. Hele systemet er 100% WINDOWS baseret og yder fuld åbenhed imod andre WINDOWS baserede systemer.

49 Introduktion Introduktion til Plant Floor. I Plant Floor opbygges PLC konfigurationen, her vælges CPU type, modul typer, strømforsyning m.m. Her konfigureres netværks type og adresser. Følgende er en kort gennemgang af et projekts opbygning: Åben Plant Floor fra SIXNET program menu. (Maksimer vinduet) Plant Floor indeholder øverst en menu med alle tilgængelige værktøjer. Herunder er ligeledes en bruger defineret menu, der indeholder de mest anvendte værktøjer, startende fra venstre mod højre: Åben nyt projekt Åben eksisterende projekt Gem aktuelt projekt Zoom ud Zoom ind Vis alt Roter højre ( aktiverede modul drejes 900 til højre) Roter venstre ( aktiverede modul drejes 900 til venstre) Rulle menu med alle tilgængelige moduler Control room I/O map oversigt over disponiple I/O er digitale som analoge I/O tag dictonary viser alle definerede signaler med navn og beskrivelse. IsaGRAF programmerings software SIXlog defirering af data, der skal logges SIXdial Opsætning af modem forbindelse Remote I/O Utility definering af decentrale. Hjælp. Til alle funktioner kan der hentes yderligere indformation fra hjælp funktionen marker emnet og tryk på spørgsmåltegnet herefter kommer der en forklaring på det aktuelle emne.

50 Introduktion Opret Projekt: Gem projektet Aktiver File menuen Tryk Save As Indtast Projekt name: maks. 8 karakterer. Projektet bliver gemt under det valgte navn. Alle projektdata er gemt i denne FIL, dvs. ved backup er det kun den aktuelle FIL, der skal gemmes. Vælg placering af projektet, ændres placeringen ikke gemmes projektet under SIXTRAK projekt files. Herefter kommer en lille menu frem Set Configuration name - hvor det er muligt at indtaste projektdata: Configuration F.eks. Pumpestyring 01 Description F.eks. Styring af 2 pumper med tryksonde Afslut med OK Herefter bliver projektets navn og beskrivelse vist i øverste menu bjælke: SIXNET Plant Floor MANUAL01.6PJ (Pumpestyring 01)

51 Introduktion Konstruktion af projekt med Gateway CPU: Nu kan konstruktionen af projektet starte: Placer Pilen hvor CPU en ønskes placeret, f.eks venstre nederste hjørne. Højreklik med musen. Nu kommer en lille menu frem med alle de muligheder der er: Vælg Gateway Gateway Selection menuen åbner, her defineres CPU en med hensyn til kommunikations porte, type og hukommelse. Vælg ETHERNET / Programmable / 1 Megabyte Tryk OK Næste menu giver mulighed for at dobbelt klikke på et felt, for indsættelse af strømforsyning, hvis der ikke ønskes strømforsyning klikkes på Do not include this option. Dobbelt klik på feltet ved siden af Gatawayen. Næste menu giver mulighed for placering af et modem. Tryk på - Do not include this option.

52 Introduktion Konfigurering af Gateway. Nu er der placeret en CPU og en strømforsyning. Herefter skal CPU en konfigureres. Højreklik på Gateway en Følgende menu giver mulighed for følgende: Ændre Modul navn Konfigurere modulet Slette modulet Indstille klokken i CPU en Se pris og antal Monterings diagram Produkt specifikationer Anvendelses tip Vælg Configure Næste menu viser CPU opsætningen Gateway type type nummer ( ST-GT-ETH-44P ) Firmware Version CPU en interne program version Gateway Tag name Her bliver tidligere indtastede configurations tekst vist Pumpestyring 01 Station Number skal være et unikt nummer dvs. ingen stationer må have det samme nummer. Communications loss overvågning af kommunikation på netværk Heartbeat loss overvågning af program eksekvering. Main Port Setup Opsætning af kommunikationsport f.eks til Ethernet. PF Port Setup Opsætning af programmerings port Resources CPU kapacitet Define actions Anvendes til at definere kommunikation imellem CPU og remoute I/O Adress Map Oversigt over tilkoplede moduler og signaler Scan options mulighed for at definere scan procedure. Vælg Main port setup. Fjern flueben i automatically Assign IP Adress Indtast ledig IP adresse de 3 første felter skal være som på eksisterende netværk men det sidste skal være et unikt nummer. Indtast evt. Ethernet Security Tryk OK

53 Introduktion Konfigurering af strømforsyning. Herefter skal Strømforsyningen have et navn. Samme procedure anvendes. Højreklik på modulet Vælg Set Tag Name Skriv 240VAC/24VDC ( maks 20 karakterer ) Tryk OK Indsæt I/O moduler. Nu skal der sættes nogle moduler på: Højreklik på anden felt over CPU en Vælg Discrete Inputs ST-DI H Ønskes flere moduler af samme type - dobbelt klik på næste felt, ønskede antal indsættes på samme måde. Højreklik på anden felt over det digitale modul Vælg Discrete Outputs ST-DO-DC2-16H Ønskes flere moduler af samme type - dobbelt klik på næste felt, ønskede antal indsættes på samme måde. Højreklik på feltet til højre for det digitale input modul Vælg Analog Inputs ST-AI-INS-08U Ønskes flere moduler af samme type - dobbelt klik på næste felt, ønskede antal indsættes på samme måde. Højreklik på feltet til højre for det digitale output modul Vælg Analog outputs ST-AO-20M-04F Ønskes flere moduler af samme type - dobbelt klik på næste felt, ønskede antal indsættes på samme måde. Uønskede moduler kan fjernes ved at: Højreklikke på modulet Vælg Delete Kvitter med Yes eller No for at annullere. Nu skulle der gerne være 4 moduler, 2 digitale og 2 analoge.

54 Introduktion Konfigurering af Digitalt Input modul. Herefter skal modulerne konfigureres. Højreklik på Discrete Inputs ST-DI H Configure Indtast Module Tag name: f.eks. DI001 Tryk channels Her indtastes I/O Tag Navnet, hvert signal skal have et unikt navn og helst med en logisk opbygning f.eks. ST2- VENT-TH01: ST2 : Bygningskode, placering VENT : Anlægskode TH01 : Termostat nummer 1 Tag navnet kan indtastet manuelt eller ved at anvende AutoName. Vælg Autoname I menuen Autoname I/O Registers kan indtastes et 2 delt tagname: Indtast i Base Name, første felt: ST2-VENT-SW Indtast i Base Name, andet felt: -DI Herefter skulle der gerne stå: ST2-VENT-SW ## -DI Starting Sequence number Første nummer der anvendes Indtast 1 Number of registers to name antal registre der skal navn gives i dette tilfælde 16 Input Indtast 16. Tryk OK Herefter er alle tags blevet autonummereret læg mærke til at INPUT register adressen automatisk bliver skrevet. Indsæt OFF og ON status tekst. Skriv i OFF feltet Fejl Skriv i On feltet OK Marker feltet under teksten FEJL Tryk Copy Prior Teksten kopieres automatisk til de øvrige felter. Tekst kan selvfølgelig også indtastes manuelt. Vælg OK Vælg OK

55 Introduktion Konfigurering af Digitalt Output modul. Samme procedure anvendes på næste modul. Højreklik på Discrete Outputs ST-DO-DC2-16H Configure Indtast Module Tag name: f.eks. DO001 Tryk channels Vælg Autoname Indtast i Base Name, første felt: ST2-VENT-M Indtast i Base Name, andet felt: -DO Starting Sequence number Første nummer der anvendes Indtast 1 Number of registers to name antal registre der skal navn gives i dette tilfælde 16 Output Indtast 16. Tryk OK Skriv i OFF feltet STOPPET Skriv i On feltet DRIFT Marker feltet under teksten STOPPET Tryk Copy Prior Vælg OK Vælg OK Her kan ligeledes vælges nogle overvågningsfunktioner: Assign Watchdog Output Sætter det første Output på modulet ON når kommunikationen til CPU en er OK Freeze Output If Com Lost Holder Output i aktuel stilling ved kommunikations svigt Retain Values on Power loss Holder aktuel stilling ved strømsvigt Disse funktioner anvendes til at overvåge modulerne og samtidig sikre anlægget ved fejl funktion.

56 Introduktion Konfigurering af Analogt Input modul. Samme procedure anvendes på næste modul. Højreklik på Analog Input ST-AI-INS-08U Configure Indtast Module Tag name: f.eks. AI001 Tryk channels Vælg Autoname Indtast i Base Name, første felt: ST2-VENT-TH Indtast i Base Name, andet felt: -AI Starting Sequence number Første nummer der anvendes Indtast 1 Number of registers to name antal registre der skal navn gives i dette tilfælde 8 Analoge Input Indtast 8 Tryk OK I Analoge moduler har man herefter muligheden for at definere den aflæste værdi og skalere denne. Signalet bliver aflæst som en RAW værdi og bliver skaleret til C. Actual MIN/MAX sprænges over herefter skrives: Scaled MIN 0 Scaled MAX 100 DEC 1 pladser efter kommaet Marker feltet under teksten 100 Tryk Copy Prior Vælg OK Vælg Ranges Her kan signalerne defineres individuelt med hensyn til I/O Tag Name men vigtigere Full Scale Ranges: 4-20 ma, +/- 10V m.m. herudover kan der detekteres på signal tilstanden f.eks værdier der ændrer polaritet eller går under defineret værdi f.eks 4 ma Vælg OK I menuen - Analog Input Configuration - kan endvidere defineres: Averating dvs. gennemsnitsberegning af de sidste 4 måle-værdier, for at forhindre flimrende signaler Filtering Scan tid / aflæsnings hyppighed Vælg 50 Hz Vælg OK

57 Introduktion Konfigurering af Analogt Output modul. Samme procedure anvendes på næste modul. Højreklik på Analog Input ST-AO-20M-04F Configure Indtast Module Tag name: f.eks. AO001 Tryk channels Vælg Autoname Indtast i Base Name, første felt: ST2-VENT-V Indtast i Base Name, andet felt: -AO Starting Sequence number Første nummer der anvendes Indtast 1 Number of registers to name antal registre der skal navn gives i dette tilfælde 4 Analoge Output Indtast 4 Tryk OK I Analoge moduler har man herefter muligheden for at definere den aflæste værdi og skalere denne. Signalet bliver aflæst som en RAW værdi og bliver skaleret til % Actual MIN/MAX sprænges over herefter skrives: Scaled MIN 0 Scaled MAX 100 DEC 0 pladser efter kommaet Marker feltet under teksten 100 Tryk Copy Prior Vælg OK Vælg OK Her kan ligeledes vælges nogle overvågningsfunktioner, som i Digital output modulet.

58 Introduktion Download af projekt i PLC Nu er projektet konstrueret, alle signaler er konfigureret og klar til at blive lagt ned i PLC en. Opsætning af programmerings port Først skal kommunikationen sættes rigtigt op. Første gang en CPU skal loades med program skal det ske via den serielle PF port. Gør følgende: Vælg device i menu bjælken øverst i skærmbilledet Vælg Com Port er normalt forvalgt i nye projekter Vælg setup Meuen der kommer frem giver mulighed for at vælge nogle forskellige kommunikationsformer Single Gateway / RTU Punkt til punkt kommunikation f.eks fra PLC til PC. Network Mode Netwærks tilslutning Passthru Mode Fører signalet fra den ene port og direkte videre gennem den anden uden at påvirke aktuelle PLC. Under settings kan port konfigurationen indstilles. Vælg Single Gateway / RTU Tryk OK

59 Introduktion Download af program Vælg Operations i menu bjælken øverst i skærmbilledet Her kan vælges flere ting der har operativ indflydelse på applikationen. Link skal anvendes når projektet er loaded ned i PLC en, modulerne i projektet på PC en skal linkes sammen med modulerne i tavleopbygningen. Load Ligger Plant Floor opsætningen ned i PLC en Load All Giver mulighed for at ligge både Plant Floor opsætningen og IsaGRAF programmeringen ned i PLC en Load Options 3 afkrydsning muligheder i forbindelse med download af program Verify Sammenligning af program på PLC og PC Read Back læsning af program i PLC File Operations Fil håndtering i PLC en, giver mulighed for at ligge filer ned i PLC en eller at hente dem op. Test I/O Giver mulighed for at teste de enkelte signaler Set The Clock Indstilling af uret i PLC en Vælg Operations i menu bjælken øverst i skærmbilledet NB. Advanced Operations Advanced Operations er sidste punkt i menuen Operation, dette punkt indeholder nogle specielle værktøjer. Assign Resources giver et overblik over PLC ens kapacitet Reset PF Port Denne funktion skal anvendes hvis det ikke er muligt at kommunikere med PLC en over programmerings porten. Programmeringsporten bliver resat til default indstillingen uden at påvirke programmet i PLC en. Denne situation kan forekomme hvis PF porten er blevet sat op som en MODBUS port og der tilkoples en PC med en seriel port konfiguration. Clear Configuration Sletter program og opsætning i PLC en kvitter for download af default konfiguration Upgrade Fimware Opgraderer firmwaren i PLC en, kan forekomme hvor SIXNET releasen er nyere end PLC programmet.

60 Introduktion Vælg Load Herefter lægges programmet ned i PLC en. Efter endt Download skal modulerne Linkes, det foregår som følger: Link modulerne Vælg Operations i menu bjælken øverst i skærmbilledet Vælg Link Herefter kommer en lille menu frem, der indeholder alle de moduler der er monteret i tavlen, herefter skal modulerne fra menuen sættes sammen med modulerne i projektet på PC en. Vælg et modul fra listen når modulet vælges, blinker en lille lampe på det monterede modul i tavlen. Marker det modul på skærmen, der modsvarer modulet i tavlen. Fortsæt denne procedure med alle moduler Vælg Apply når alle moduler er Linket Nu er Projektet på PC en lagt ned i PLC en og er blevet linket sammen. Test af modulerne Det næste er at få testet modulerne af. Højreklik på Discrete Inputs ST-DI H Vælg Wink Led på modulet blinker Yderligere test af de enkelte signaler kan foretages med funktionen Test I/O i samme menu.

61 Introduktion Tegning af ledningskanaler, klemmer m.m. Klemrækker Højre Klik på feltet til venstre for strømforsyningen Vælg Other Items I menuen kan vælges Din skinner, terminaler, kanaler m.m. Vælg DIN Terminals DIN skinne med terminaler Dobbelt Klik herefter på alle de felter hvor der skal være en DIN skinne med terminaler DIN skinnen kan roteres ved at anvende - Pil højre/venstre rotate i menuen lige over tegnefladen teksten Rotate the selected I/O module to the left/right kommer frem Højre Klik på feltet til venstre for Analog Input Vælg Other Items Vælg DIN Rail DIN skinne uden terminaler Dobbelt Klik herefter på alle de felter hvor der skal være en DIN skinne Tips! Ved indsættelse flere skinner kan det svare sig at placere alle dem der vender den rigtige vej først og herefter rotere symbolet og placere resten.

62 Introduktion Ledningskanaler Højre Klik på feltet over Digitalt Output Vælg Other Items NB! Billedet kan zoomes ind og ud ved at anvende forstørrelses glasset i menuen over tegnefladen. Vælg Straigt Duct Lige kanal stykke Dobbelt Klik herefter på alle de felter hvor der skal være en vandret ledningskanal Dobbelt Klik på feltet til højre for Digital Output Klik herefter på Pil højre/venstre rotate i menuen lige over tegnefladen teksten Rotate the selected I/O module to the left/right kommer frem Dobbelt Klik herefter på alle felter der skal have en lodret ledningskanal NB! Klik ikke de steder hvor flere kanaler mødes Højre Klik på øverste venstre hjørne Vælg Other items Vælg L Wire Duct Dobbelt Klik herefter på alle felter der skal have en vinkel Marker hjørnerne der vender forkert og anvend herefter Pil højre/venstre rotate i menuen lige over tegnefladen Højre Klik en af felterne med 3 kanal ender Vælg Other Items Vælg 3 Way Duct Dobbelt Klik herefter på alle felter der skal have en 3 way Duct Marker og roter Tips! Ved indsættelse af f.eks. 3 Way Duct kan det svare sig at placere alle dem der vender den rigtige vej først og herefter rotere symbolet og placere resten.

63 Introduktion Tavlesider Højre Klik på nederste venstre hjørne NB! Billedet kan zoomes ind og ud ved at anvende forstørrelses glasset i menuen over tegnefladen. Vælg Other items Vælg Cabinet Corner Dobbelt Klik herefter på alle felter der skal have en vinkel Marker hjørnerne der vender forkert og anvend herefter Pil højre/venstre rotate i menuen lige over tegnefladen Højre Klik på feltet under ledningskanalen Vælg Other Items Vælg Cabinet Wall Kabinet side Dobbelt Klik herefter på øvrige felter under lednings kanalen Dobbelt Klik på feltet over ledningskanalen Klik herefter på Pil højre/venstre rotate i menuen lige over tegnefladen teksten Rotate the selected I/O module to the left/right kommer frem Dobbelt Klik herefter på øvrige felter over lednings kanalen Dobbelt Klik / Roter samme procedure på øvrige felter. Nu er modulerne blevet monteret i et færdigt tavle layout. NB! Færdige tavler kan bestilles hos SIXNET med moduler og fortrådning

64 Introduktion I/O Map SIXNET database Næste Skridt er etablering af et I/O Map / Database. Vælg Ikonet til Højre for rullemenuen lige over tegnefladen ( ligner et kort ) I menuen skal indtastes et I/O Map Name det er muligt at have flere I/O Maps i samme projekt. Herefter skal vælges om der skal hentes informationer fra: RemoteTRAK eller EtherTRAK moduler SIXTRAK eller VersaTRAK moduler Feltet skal kun afkrydses hvis modulet findes. I/O map Name Skriv I/Omap01 Vælg Load SIXTRAK eller VersaTRAK moduler Tryk OK Autoload options Næste menu er konfigurering af I/Omap opstarts procedure og kommunikation. Autoload genererer automatisk database filen, gemmes under aktuelle projekt fil. Include DDE Server Dynamic Data Exchange protokol for kommunikation imellem Windows programmer Run an IsaGRAF Program tilknytningaf specifikt PLC program Include OPC server Vælg Include OPC Server Vælg- Ethernet Vælg Run I/O Map Now Kvitter OK for gemning af I/Omap Kvitter OK for definering af device kommunikation setup

65 Introduktion Control Room IOmap Nu åbner Control Room Iomap vinduet, her kan kommunikationen imellem SIXNET applikationerne og øvrige programmer defineres. Alle moduler i projektet vises her. Start af IOmap For at starte dataudvekslingen eller opdatere I/Omap tryk på den lille mand i menu bjælken eller anvend funktionen Power Switch fra punktet Control menu bjælken. Vælg Set Power Switch Vælg Current Iomap

66 Introduktion Triks og Tips Kan ikke komme i forbindelse med PLC en Reset PF Port Denne funktion skal anvendes hvis det ikke er muligt at kommunikere med PLC en over programmerings porten. Programmeringsporten bliver resat til default indstillingen uden at påvirke programmet i PLC en. Denne situation kan forekomme hvis PF porten er blevet sat op som en MODBUS port og der tilkoples en PC med en seriel port konfiguration. Kan ikke ligge programmet ned i PLC en Upgrade Fimware Opgraderer firmwaren i PLC en, kan forekomme hvor SIXNET releasen er nyere end PLC programmet. Kan ikke komme i forbindelse med moduler Modulerne er ikke Linket korrekt, se Punktet Link Modulerne Wink testen får ikke det rigtige modul til at blinke Modulerne er ikke Linket korrekt, se Punktet Link Modulerne

67 331 Ushers Road, P.O. Box 767, Clifton Park, NY USA +1 (518) , Fax +1 (518) mailto: ISaGRAF Open SIXNET ISaGRAF Open Truly Open Application Development Tools and Runtime Software ISaGRAF is the industry standard for open automation software development. SIXNET has taken ISaGRAF to a new level by fully integrating the latest ISaGRAF technology into the easy-to-use SIXNET applications tools to significantly reduce your development time. Highlights of SIXNET ISaGRAF Open Fully supports all five IEC programming languages Ladder logic, function blocks, sequential function charts, structured text, and instruction lists the familiar tools you have always used to program PLCs and process controllers. Saves time and makes your job easier Customers have reported a 30% savings in applications development time over previously used software solutions. Ideal for large distributed projects The SIXNET ISaGRAF SCS runtime (Scalable Control Systems) links multiple controllers into one seamlessly integrated and fully synchronous process. ISaGRAF SCS turns IPm controllers into a high end and truly open modern DCS solution. State-of-the-art Windows Tools ISaGRAF Open is 32-bit software optimized for Windows XP and beyond. The perfect upgrade path SIXNET continues to fulfill our promise of 100% forward compatibility. Existing ISaGRAF v3 programs will run transparently in the upgraded ISaGRAF RTU runtime. A conversion utility is provided at no cost to upgrade ISAGRAF RTU programs into ISAGRAF SCS distributed systems. The deal of a lifetime SIXNET will provide an ISaGRAF Open Workbench key to any existing SIXNET ISaGRAF key holder with a 50% credit, regardless of their age. We are committed to making your job easier forever! Ideal for small projects The SIXNET ISaGRAF RTU runtime is a full suite of applications development tools and is included in every IPm RTU at no cost to you! One solution for all projects The same ISaGRAF Open tools are used to develop ISaGRAF RTU and ISaGRAF SCS applications the same tools for both small and large projects eliminating the learning curve and the burden of supporting different tools. One easy-to-use tool kit for all projects. ISaGRAF is a Registered Trademark of ICS Triplex ISaGRAF Inc. 0508

68 ISaGRAF Open IISaGRAF Open Workbench Makiing your Job Easiier IISaGRAF Open Workbench Makiing your Job Easiier Key Workbench Features Key Workbench Features The same Workbench tools can be used to develop and maintain both the ISaGRAF-RTU and ISaGRAF-SCS runtime programs. You have only one set of intuitive Windows Tools for all of your control projects! A conversion utility is The supplied same to Workbench migrate your tools legacy can ISaGRAF-v3 be used to develop programs and into maintain these both upgraded the ISaGRAF-RTU time saving tools. and ISaGRAF-SCS runtime programs. You have only one set of intuitive Windows Tools for all of your control projects! A conversion utility is supplied to migrate your legacy ISaGRAF-v3 programs into these upgraded time saving tools. For both RTU and SCS Runtimes ISaGRAF For both Open RTU Workbench and SCS Runtimes is seamlessly integrated into the SIXNET Tool Kit Saves ISaGRAF up to Open 30% Workbench of your application is seamlessly development integrated time into!! the SIXNET Tool Kit Optimized to take Saves advantage up to 30% of of Windows your application XP and beyond development time!! 32 bit look Optimized and feel to take intuitive advantage Windows of software Windows XP and beyond New editors 32 bit to look make and your feel job intuitive easier and Windows faster software New features New editors to give to you make creative your job control easier and and flexibility faster Dynamic New Tag features Sharing to give Tags you configured creative in control I/O Tool and Kit flexibility are automatically loaded into Dynamic the Workbench Tag Sharing saving Tags you configured time in I/O Tool Kit are automatically (The loaded selective into tag the export Workbench capability saving is of you course time still available.) Continues to (The fully selective support all tag five export IEC capability languages is of course still available.) Upgrade Continues existing ISaGRAF to fully support v3.x projects all five IEC with ease languages All SIXNET-supplied Upgrade existing features ISaGRAF including v3.x the projects extensive with function ease block libraries Easy-to-use All SIXNET-supplied Graphical Interface features including the extensive For SCS function Runtime block libraries Drag-and-Drop Easy-to-use programs Graphical between Interface controllers For SCS Runtime Online Program Drag-and-Drop Modification Multiple Programs in a Single Controller programs between controllers Password Online Protected Program Version Modification Control Fully supports Multiple IEC61499 Programs DCS in a Function Single Controller Block programming Automatic Password Documentation Protected Generator Multi-developer Version Control Fully supports Environment IEC61499 a DCS must Function for big projects Block programming Advanced Automatic Documentation Generator Multi-developer Step-by-Step Environment Debugging Support a must for big projects Advanced Step-by-Step Debugging Support 331 Ushers Road, P.O. Box 767 Clifton Park, NY USA +1 (518) Fax +1 (518) mailto: 331 Ushers Road, P.O. Box 767 Clifton Park, NY USA +1 (518) Fax +1 (518) mailto: 0508

69 S SIIX XN NE ET T IIS SaaG GR RA AF FR Ru un nttiim meess SIXNET ISaGRAF RTU Runtime Installed at No Cost! ISaGRAF-RTU is factory installed in every IPm RTU and process controller at no additional cost. Saves you time and, of course, money! 100% Upward Compatible ISaGRAF-RTU is 100% upward compatible with the field proven ISaGRAF v3 previously installed in every SixTRAK controller and VersaTRAK RTU including all IPm products 100% compatible with all existing Workbench versions Existing ISaGRAF v3 programs run transparently in the ISaGRAF RTU runtime SIXNET perpetual compatibility at its finest! Growth without obsolescence! SIXNET ISaGRAF SCS Runtime The SCS Runtime is based on ISaGRAF v5 and enhanced by SIXNET, transforming your IPm controllers into a powerful DCS solution! True Distributed Control Supports full suite of IEC tools Includes IEC standard for process control function blocks Runs multiple controller (distributed) applications, whether your network is small or large Manages peer-to-peer process communications Automatically regulates and synchronizes interactions between controllers to provide truly robust system execution Upward Compatible and Scalable 100% upward compatible with ISaGRAF RTU Maintains SIXNET s rich tradition of providing truly open, Scalable Control Systems (SCS) Start small and scale upward quickly and easily. Scalability is a hallmark of SIXNET s value to you. Continued support for SIXNET-supplied function blocks Growth without obsolescence! Other ISaGRAF RTU Benefits Ideal solution for stand-alone RTU applications Perfect for process control applications World standard IEC compliant Supplied with a rich suite of SIXNET function blocks (SPC calculations, enhanced PID, datalogging, starting C programs, external event triggers, modem control, ) ISaGRAF Open Advanced Features Added features save you programming time and simplify ongoing maintenance Run multiple ISaGRAF programs (or projects ) in one IPm controller Supports 128 character program names Completely integrated into the IPm RTU and process controller hardware for optimized performance and functionality Support 64 character tag names allowing you to assign functionally organized tag names and follow conventions Seamlessly runs with third party Linux scripts and C programs for wide open flexibility User-defined cycle time on-line or off-line to optimize system performance Ushers Road, P.O. Box 767 y Clifton Park, NY USA y +1 (518) Fax +1 (518) y mailto: y

70 IIEC and IIEC Languages ISaGRAF Open SIXNET s ISaGRAF Open Workbench is the world's first automation software to be compliant with both IEC and IEC industrial standards. This leading-edge software is comprised of a powerful set of new features that promise to change the way you build your control systems. IEC PLC Programming Standards ISaGRAF Open Workbench is your complete tool kit for creating IEC programs. Its Windows interface will guide you through development of your project. Use the Workbench Simulator to test your program before startup. Then use the Workbench to dynamically view ISaGRAF programs as they run in real time and make changes onthe-fly. Quick ladder editor for fast machine logic. Quick ladder editor for fast machine logic Function blocks mix with ladder logic for process control Statement programming for powerful computer performance IEC Function Blocks for Distributed Control Developed by the International Electrotechnical Commission, the IEC presents guidelines for the use of function blocks in distributed control systems. It gives the ability to see the overall behavior of your control system. This emerging standard provides a number of remarkable benefits including: Regulation of control decision flow for an interacting distributed control system Consistency of data A means to ensure synchronous operation between devices Elimination of the need to have separate synchronization schemes Easy development and maintenance of robust control systems The IEC function block diagrams provide a high-level management tool over a control system. 331 Ushers Road, P.O. Box 767 Clifton Park, NY USA +1 (518) Fax +1 (518) mailto: 0508

71 Create you own Libraries! ISaGRAF Open Libraries are special projects which you define that support functions and function blocks for reuse throughout ISaGRAF projects. Libraries also enable you to modularize projects and to isolate functions and function blocks so that these can be validated separately. Saves you time and money! Simplifies project implementation. Application Migration Tool Converts ISaGRAF 3.x projects to an ISaGRAF Open Workbench project Reports possible non-compatible features (tstart, tstop ) Creates one exchange file for easy importation (into the Workbench) Converter ISaGRAF File ISaGRAF-v3.x Project Functions and FBs (from v3.x library) Exchange File Import ISaGRAF Open Project New and Improved Documentation Online accessible documentation from application interface Multiple tools to access the Help documentation Table of Contents Index Search Engine IEC Tutorial Miscellaneous tech notes Getting Started (pdf) Let the Project Document Generator Do the Work! You can print or save to file the complete or partial documentation for the current project from within the Document Generator. You can access the Document Generator from the hardware architecture view, link architecture view, dictionary view, or any of the language editors. 331 Ushers Road, P.O. Box 767 Clifton Park, NY USA +1 (518) Fax +1 (518) mailto: 0508

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