Series: OGP 2 HP, 2875 RPM, 3 Phase, 50 Hz.

Transkript

1 INSTALLATION MANUAL Submersible Two-Stage Grinder Pump Series: OGP 2 HP, 2875 RPM, 3 Phase, 50 Hz. This product may be covered by one or more of the following patents and other patent(s) pending: US Patent 7,357,341 IMPORTANT! Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company 420 Third Street 83 West Drive, Bramton Piqua, Ohio Ontario, Canada L6T 2J6 Phone: (937) Phone: (905) Fax: (937) Fax: (905) Form No Rev. D

2 ATTENTION SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols: IMPORTANT! Warns about hazards that can result in personal injury orindicates factors concerned with assembly, installation, operation, or maintenance which could result in damage to the machine or equipment if ignored. CAUTION! Warns about hazards that can or will cause minor personal injury or property damage if ignored. Used with symbols below. WARNING! Warns about hazards that can or will cause serious personal injury, death, or major property damage if ignored. Used with symbols below. Hazardous fl uids can cause fi re or explosions, burnes or death could result. Biohazard can cause serious personal injury. Rotating machinery Amputation or severe laceration can result. Extremely hot - Severe burnes can occur on contact. Hazardous fl uids can Hazardous pressure, eruptions or explosions could cause personal injury or property damage. Hazardous voltage can shock, burn or cause death. Only qualifi ed personnel should install, operate and repair pump. Any wiring of pumps should be performed by a qualifi ed electrician. WARNING! - To reduce risk of electrical shock, pumps and control panels must be properly grounded in accordance with the National Electric Code (NEC) or the Canadian Electrical Code (CEC) and all applicable state, province, local codes and ordinances. WARNING! - To reduce risk of electrical shock, always disconnect the pump from the power source before handling or servicing. Lock out power and tag. Prevent large articles of clothing, large amounts of chemicals, other materials or substances such as are uncommon in domestic sewage from entering the system. During power black-outs, minimize water consumption at the home(s) to prevent sewage from backing up into the house. Always keep the shut-off valve completely open when system is in operation (unless advised otherwise by the proper authorities). Before removing the pump from the basin, be sure to close the shut-off valve. (This prevents backfl ow from the pressure sewer.) Keep the control panel locked or confi ned to prevent unauthorized access to it. If the pump is idle for long periods of time, it is advisable to start the pump occasionally by adding water to the basin. CAUTION! Pumps build up heat and pressure during operation-allow time for pumps to cool before handling or servicing. WARNING! - DO NOT pump hazardous materials (fl ammable, caustic, etc.) unless the pump is specifi cally designed and designated to handle them. Do not block or restrict discharge hose, as discharge hose may whip under pressure. WARNING! - DO NOT wear loose clothing that may become entangled in the impeller or other moving parts. WARNING! - Keep clear of suction and discharge openings. DO NOT insert fi ngers in pump with power connected. Make sure lifting handles are securely fastened each time before lifting. Do not operate pump without safety devices in place. Always replace safety devices that have been removed during service or repair. Do not exceed manufacturers recommendation for maximum performance, as this could cause the motor to overheat. Secure the pump in its operating position so it can not tip over, fall or slide. Cable should be protected at all times to avoid punctures, cut, bruises and abrasions - inspect frequently. Never handle connected power cords with wet hands. To reduce risk of electrical shock, all wiring and junction connections should be made per the NEC or CEC and applicable state or province and local codes. Requirements may vary depending on usage and location. Submersible Pumps are not approved for use in swimming pools, recreational water installations, decorative fountains or any installation where human contact with the pumped fl uid is common. Do not remove cord and strain relief. Do not connect conduit to pump. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. All Applicable Laws And Regulations Shall Apply. Bronze/brass and bronze/brass fi tted pumps may contain lead levels higher than considered safe for potable water systems. Lead is known to cause cancer and birth defects or other reproductive harm. Various government agencies have determined that leaded copper alloys should not be used in potable water applications. For non-leaded copper alloy materials of construction, please contact factory. IMPORTANT! - Crane Pumps & Systems, Inc. is not responsible for losses, injury, or death resulting from a failure to observe these safety precautions, misuse or abuse of pumps or equipment. Other brand and product names are trademarks or registered trademarks of their respective holders. Barnes is a registered trademark of Crane Pumps & Systems Inc. 4/07 Alteration Rights Reserved 2

3 USER GUIDE Congratulations on your purchase of a Barnes UltraGRIND grinder pump system. With proper care and by following a few simple guidelines your grinder pump will give you many years of dependable service. Use and Care The UltraGRIND grinder pump station is designed to handle routine, domestic sewage. Solid waste materials should be thrown in the trash. While your station is capable of accepting and pumping a wide range of materials, regulatory agencies advise that the following items should not be introduced into any sewer either directly or through a kitchen waste disposal: Glass Metal Diapers Socks, rags or cloth Plastic objects (e.g., toys, utensils, etc.) Sanitary napkins or tampons In addition you must NEVER introduce into any sewer: Explosives Flammable Material Lubricating Oil and/or Grease Strong Chemicals Gasoline General Information Your home wastewater disposal service is part of a low pressure sewer system. The key element in this system is the Barnes UltraGRIND grinder pump station. The basin collects all wastewater from the house. The solids in the sewage are then ground to a small size suitable for pumping in the slurry. The grinder pump generates suffi cient pressure to pump this slurry from your home to the wastewater plant. Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power. If electrical power service is interrupted, keep water usage to a minimum. Warranty Your grinder pump is furnished with a warranty against defects in material or workmanship. A properly completed Start-Up/Warranty Registration form must be on fi le at the Barnes factory in order to activate your warranty. In addition your pump must be installed in accordance with the installation instructions. If you have a claim under the provisions of the warranty, contact your local Barnes Distributor. When contacting your representative for service, please include your station serial number, pump model number, and pump serial number. For future reference, record the following information: Station Serial No: Pump Model No: Pump Serial No: Local Distributor: Distributor Telephone: 3

4 PUMP SPECIFICATIONS: DISCHARGE... 1¼ LIQUID TEMPERATURE F (40 C) Continuous MOTOR HOUSING... Cast Iron ASTM A-48, Class 30 VOLUTE... Cast Iron ASTM A-48, Class 30 SEAL PLATE... Cast Iron ASTM A-48, Class 30 IMPELLERS Design vane, Splitter-Type, vortex, with pump out vanes on back side. Dynamically balanced, ISO G6.3 Material Bronze SHREDDING RING... Hardened 440C Stainless Steel Rockwell C-55 CUTTER... Hardened 440C Stainless Steel Rockwell C-55 SHAFT Stainless Steel SQUARE RING... Buna-N HARDWARE Series Stainless Steel PAINT... Air dry enamel, top coat SEAL Design... Single Mechanical, oil fi lled reservoir Material... Rotating Faces - Silicon-Carbide Stationary Faces - Silicon-Carbide Elastomer - Buna-N Hardware series stainless steel CORD ENTRY... Custom Molded, Quick Connected for sealing and strain relief POWER CORD... CSA/UL Approved 12/4 Type SOW/SOOW SPEED RPM, 50Hz SENSOR... 18/3 CSA/UL, Type SOW/SOOW UPPER BEARING: Design... Single Row, Angular Contact Ball Lubrication... Oil Load... Radial & Thrust LOWER BEARING Design... Single Row, Angular Contact Ball Lubrication... Oil Load... Radial & Thrust MOTOR Design... NEMA L, Oil Filled, Squirrel Cage Induction Insulation... Class F OPTIONAL EQUIPMENT... Additional Cord, Automatic to Manual Adapter Plug Kit, BSP Check Valve Kit, C-Channel Rail Check Valve Kit 3 PHASE... Dual voltage 230/400 50Hz, Requires overload protection to be included in control panel. NOISE EMISSION MAX... In-air, 74 db-a SUBMERGENCE... Max depth 25ft (7.6m) MARKINGS... CSA, CE OGP20Y2C inches (mm) 4

5 OGP20Z2C inches (mm) 5

6 MODEL NO PUMP WEIGHT lbs (Kg) HP VOLT PH Hz NEMA START CODE FULL LOAD AMPS LOCKED ROTOR AMPS CORD SIZE CODE TYPE CORD O.D. ±.02 (.5) in (mm) WINDING RESISTANCE OGP20Y2C 110 (49.9) K /4 SOOW.67 (17) 2.08 OGP20Z2C 110 (49.9) K /4 SOOW.67 (17) 6.24 Winding Resistance ± 5%, measured from terminal block. Pump rated for operation at ± 10% voltage at motor. Recommended Breaker Sizes Pump Model HP Phase Volts Breaker Size OGP20Y2C AMP OGP20Z2C AMP NOTE: Use with approved motor control that matches motor input in full load amperes with overload element(s) selected or adjusted in accordance with control instructions. The nameplate is located on top of the pump. This contains the pumps part number, horsepower voltage, phase, and serial number, as well as other information. The start-up form located in the back of this manual contains a place to record this data. The information should be recorded now so the pump does not have to be pulled again later. The start-up form can be left in the control panel until station start-up is completed later. Lifting Device: Attach lifting device Caution: Never lower or raise pump by cord! Tie the bowline knot where shown per the directions provided (Steps 1 through 5). On the CT (Not Shown) series tie bowline knot on the eyebolt. FIGURE 1 6

7 SERVICE: Lubrication: Anytime the pump is removed from operation, the cooling oil in the motor housing (4) should be checked visually for oil level and contamination. Checking Oil: Motor Housing - To check oil, set unit upright. Remove pipe plug (38) from motor housing (4). With a fl ashlight, visually inspect the oil in the motor housing (4) to make sure it is clean and clear, light amber in color and free from suspended particles. Milky white oil indicates the presence of water. Oil level should be just above the motor when pump is in vertical position. Testing Oil: 1.) Place pump on it s side, remove pipe plug (38), from motor housing (4) and drain oil into a clean, dry container. 2.) Check oil for contamination using an oil tester with a range to 30 Kilovolts breakdown. 3.) If oil is found to be clean and uncontaminated (measuring above 15 KV. breakdown), refi ll the motor housing as per section Replacing Oil. 4.) If oil is found to be dirty or contaminated (or measures below 15 KV. breakdown), the pump must be carefully inspected for leaks at the shaft seals (20), cord assemblies (37), square rings (13) and pipe plugs, (38) before refi lling with oil. To locate the leak, perform a pressure test as per section Pressure Test. After leak is repaired, dispose of old oil properly, and refi ll with new oil as per section Replacing Oil. Replacing Oil: Motor Housing - Drain all oil from motor housing and dispose of properly per Local and Environmental Standards. Set unit upright and refi ll with new cooling oil as per Table 1 (see parts list for amount). Fill to just above motor as an air space must remain in the top of the motor housing to compensate for oil expansion. Apply pipe thread compound to threads of pipe plug (38) then assemble to motor housing (4). TABLE 1 - COOLING OIL - Dielectric SUPPLIER GRADE BP Enerpar SE100 Conoco Pale Paraffi n 22 Mobile D.T.E. Oil Light G & G Oil Circulating 22 Imperial Oil Voltesso-35 Shell Canada Transformer-10 Texaco Diala-Oil-AX Woco Premium 100 Pressure Test: Pumps that have been disassembled, Motor Housing - If the pump has been disassembled, the oil should be drained before a pressure test, as described in section Checking Oil. Remove pipe plug (38) from motor housing (4). Apply pipe sealant to pressure gauge assembly and tighten into hole (See Figure 2). Pressurize motor housing to 10 P.S.I. Use soap solution around the sealed areas and inspect joints for air bubbles. If, after five minutes, the pressure is still holding constant, and no bubbles are observed, slowly bleed the pressure and remove the gauge assembly. Replace oil as described in section Replacing Oil. If the pressure does not hold, then the leak must be located and repaired. Figure 2: CAUTION! Pressure builds up extremely fast, increase pressure by tapping air nozzle. Too much pressure will damage seal. DO NOT exceed 10 P.S.I. Warning! - Do not overfill oil. Overfilling of motor housing with oil can create excessive and dangerous hydraulic pressure which can destroy the pump and create a hazard. Overfilling oil voids warranty. 7

8 RECEIVING/UNPACKING: Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, fi le a claim immediately with the company that delivered the pump. Unpack pump and record pump serial and model number before installing. If the manual is removed from the packaging, do not lose or misplace. STORAGE: Short Term- For best results, pumps can be retained in storage, as factory assembled, in a dry atmosphere with constant temperatures for up to six (6) months. Long Term- Any length of time exceeding six (6) months, but not more than twenty-four (24) months. The units should be stored in a temperature controlled area, a roofed over walled enclosure that provides protection from the elements (rain, snow, wind-blown dust, etc.), and whose temperature can be maintained between +40 deg. F and +120 deg. F. If extended high humidity is expected to be a problem, all exposed parts should be inspected before storage and all surfaces that have the paint scratched, damaged, or worn should be recoated with a air dry enamel paint. All surfaces should then be sprayed with a rust-inhibiting oil. Pump should be stored in its original shipping container. On initial start up, rotate impeller by hand to assure seal and impeller rotate freely. If it is required that the pump be installed and tested before the long term storage begins, such installation will be allowed provided: 1.) The pump is not installed under water for more than one (1) month. 2.) Immediately upon satisfactory completion of the test, the pump is removed, thoroughly dried, repacked in the original shipping container, and placed in a temperature controlled storage area. 3.) Before placing pump into service, pump should be brought to operational temperature range. Excessive or direct heating or cooling should NOT be used. OPERATION TEMPERATURE RANGE: +35ºF (2ºC) to 104ºF (40ºC). SERVICE CENTERS: For the location of the nearest Barnes Service Center, check your Barnes representative or Crane Pumps & Systems, Inc. Service Department in Piqua, Ohio, telephone (937) or in Brampton, Ontario, Canada (905) INSTALLATION: Location - The pump is designed to fi t into your basin either by sliding down the rail assembly, or by being mounted on a pump base. THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 3 INCHES AND A MAXIMUM OF 4.5 INCHES OF CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS. FIGURE 3 - Normal Operating Points Discharge - Assemble discharge piping or hose assembly (whichever is required by your application), to the pump. Discharge piping should be as short as possible. Both a check valve and a shut-off valve are required for each pump being used. The check valve is used to prevent backfl ow into the sump. Excessive backfl ow can cause fl ooding and/ or damage to the pump. The shut-off valve is used to stop system fl ow during pump or check valve servicing. Package Systems- Refer to manual supplied with basin package system. ELECTRICAL CONNECTIONS: Pump Cables - The cord assembly mounted to the pump must NOT be modifi ed in any way except for shortening to a specifi c application. Any splice between the pump and the control panel must be made in accordance with the National Electric Code or the Canadian Electric Code and all applicable state, province and local electric codes. It is recommended that a junction box, be mounted outside the sump or be of at least Nema 4 (EEMAC-4) construction if located within the wet well. DO NOT USE THE POWER OR CONTROL CABLES TO LIFT PUMP! Thermal Protection The normally closed (N/C) over temperature sensor is embedded in the motor windings and will detect excessive heat in the event an overload condition occurs. The thermal sensor will trip when the windings become too hot and will automatically reset itself when the pump motor cools to a safe temperature. It is recommended that the thermal sensor be connected in series to an alarm device to alert the operator of an overtemperature condition and/or motor starter coil to stop pump. In the event of an overtemperature, the source of this condition should be determined and rectified immediately. 8

9 Thermal protection shall not be used as a motor overload device. A separate motor overload device must be provided in accordance with NEC codes. DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS! Wire Size - If additional cable is required consult a qualifi ed electrician for proper wire size. CABLE CONNECTIONS: Power/Control Cable- Insert female end of cable plug into housing bore aligning alignment mark with hole in terminal block see Figures 4 & 5. Tighten bolts on compression fl ange until fl ush with motor housing. Pump Power - Large Pin Temp Sensor - Small Pin FIGURE 4 FIGURE 5 - Automatic Pumps OGP20Y2C & OGP20Z2C 9

10 FIGURE 6 10

11 TROUBLE SHOOTING CAUTION! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH CAUSE NUMBER WITH CORRELATING CORRECTION NUMBER. NOTE: Not all problems and corrections will apply to each pump model. PROBLEM CAUSE CORRECTION Pump will not run 1. Poor electrical connection, blown fuse, tripped breaker or other interruption of power, improper power supply. 2. Motor or switch inoperative (to isolate cause, go to manual operation of pump). 2a. Float movement restricted. 2b. Switch will not activate pump or is defective. 3a. Insuffi cient liquid level. 3b. Switch is unable to activate Pump will not turn off Pump hums but does not run Pump delivers insuffi cient capacity Pump cycles too frequently or runs periodically when fi xtures are not in use Pump shuts off and turns on independent of switch, (trips thermal overload protector). CAUTION! Pump may start unexpectedly. Disconnect power supply. Pump operates noisily or vibrates excessively 2a. Float movement restricted. 2b. Switch will not activate pump or is defective. 4. Excessive infl ow or pump not properly sized for application. 9. Pump may be airlocked. 14. H-O-A switch on panel is in HAND position 1. Incorrect voltage 8. Cutter jammed or loose on shaft, worn or damaged, inlet plugged. 1. Incorrect voltage. 4. Excessive infl ow or pump not properly sized for application. 5. Discharge restricted. 6. Check valve stuck closed or installed backwards. 7. Shut-off valve closed. 8. Cutter jammed or loose on shaft, worn or damaged, inlet plugged. 9. Pump may be airlocked. 10. Pump stator damaged/torn. 6. Check valve stuck closed or installed backwards. 11. Fixtures are leaking. 15. Ground water entering basin. 1. Incorrect voltage. 4. Excessive infl ow or pump not properly sized for application. 8. Cutter jammed, loose on shaft, worn or damaged, inlet plugged. 12. Excessive water temperature. 4. Operating at too high a pressure. 5. Discharge restricted. 8. Cutter broken. 13. Piping attachments to buiding structure too rigid or too loose. 1. Check all electrical connections for security. Have electrician measure current in motor leads, if current is within ±20% of locked rotor Amps, impeller is probably locked. If current is 0, overload may be tripped. Remove power, allow pump to cool, then recheck current. 2a. Reposition pump or clean basin as required to provide adequate clearance for fl oat. 2b. Disconnect level control. Set ohmmeter for a low range, such as 100 ohms full scale and connect to level control leads. Actuate level control manually and check to see that ohmmeter shows zero ohms for closed switch and full scale for open switch. (Float Switch). 3a. Make sure liquid level is at least equal to suggested turn-on point. 3b. Rotate ESPS level control in horizontal position. 4. Recheck all sizing calculations to determine proper pump size. 5. Check discharge line for restrictions, including ice if line passes through or into cold areas. 6. Remove and examine check valve for proper installation and freedom of operation. 7. Open valve. 8. Check cutter for freedom of operation, security and condition. Clean cutter and inlet of any obstruction. 9. Loosen union slightly to allow trapped air to escape.verify that turn-off level of switch is set so that the suction is always fl ooded. Clean vent hole. 10. Remove & examine for damage. Replace pump stator if required. 11. Repair fi xtures as required to eliminate leakage. 12. Check pump temperature limits & fl uid temperature. 13. Replace portion of discharge pipe with fl exible connector. 14. Turn to automatic position. 15. Check for leaks around basin inlet and outlets. 11

12 12 FIGURE 8

13 PARTS KITS Seal Repair Kit...P/N: Item # s: 6, 7, 13, 15, 20, 25, 33, 36, 38 Overhaul Kit... P/N: Item # s: 3, 5, 6, 7, 9, 13, 15, 20, 25, 28, 29, 33, 36, 38 Cutter Kit...P/N: Item # s: 5, 6, 7, 9, 13, 15, 36 PARTS LIST ITEM QTY PART NO. DESCRITION Volute Screw, 5/16-18 x.875 SS Seal Plate Motor Housing B Shredding Ring Washer Skhd Screw, 1/4-20 x.75 SS Skhd Screw, 5/16-18 x Radial Cutter Impeller, Second Stage O-Ring (-223) Square Ring Impeller, First Stage Lockwasher, 5/16 SS 16 A/R LOCTITE RC SD Seal, Silicon-Carbide (STD) A Suction Cover 24 A/R Cooling Oil - Mtr. Housing (Not Shown) Seal, Tetra Ball Bearing, Upper (Not Shown) Ball Bearing, Lower ITEM QTY PART NO. DESCRITION 30 1 or Sleeve Motor, 2HP, 230/400 Volt, 3 Phase (Includes items 28 & 29) Terminal Block, Power O-Ring Retaining Ring Screw, 5/16-18 x XC XC Cord, Set, 12/4, SOW, 30 Ft. Cord, Set, 14/3, SOW, 30 Ft Pipe Plug, C sunk, 3/8 NPT B Anti-Siphon Cover Gasket HXHD Screw 1/4-20 x.75 SS B Anti-Siphon Cover Plate Terminal Block, Temp Sensor Crimps ( D only) (Not Shown) Self-Tap 8-32 Screw Wire Assy, Ground Contact your local Distributor or the Factory for other cord lengths and other optional equipment. 13

14 ITEM QTY PART NO. DESCRITION OGP20Y2C D Pump, OGP20Y2C, 50Hz Screw, SKHD, 5/16-18, Washer, Lock, 5/ Cardboard, Cover Sticker Instruction Sheet ITEM QTY PART NO. DESCRITION OGP20Z2C B Pump, OGP20Z2C, 50Hz Screw, SKHD, 5/16-18, Washer, Lock, 5/ Cardboard, Cover Sticker Instruction Sheet FIGURE 11 14

15 Limited 2 Year Warranty We warrant that products of our manufacture will be free of defects in material and workmanship under normal use and service for twenty-four (24) months after notice of owner s acceptance, but no greater than twenty-seven (27) months after receipt of shipment, when installed and maintained in accordance with our instructions. This warranty gives you specifi c legal rights, and there may also be other rights which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law (1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever shall be made against us, until the ultimate consumer, his successor, or assigns, notifi es us in writing of the defect, and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE. THERE SHALL BE NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly stated otherwise, guarantees in the nature of performance specifi cations furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for fi eld performance. Any additional guarantees, in the nature of performance specifi cations must be in writing and such writing must be signed by our authorized representative. Due to inaccuracies in fi eld testing if a confl ict arises between the results of field testing conducted by or for user, and laboratory tests corrected for fi eld performance, the latter shall control. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN. This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning (d) excessive sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any modifi cation of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without our prior written approval. This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice and\or our specifi c recommendations. The purchaser is responsible for communication of all necessary information regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LOST PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval. A Crane Co. Company 420 Third Street 83 West Drive, Bramton Piqua, Ohio Ontario, Canada L6T 2J6 Phone: (937) Phone: (905) Fax: (937) Fax: (905)

16 Notes 16

17 START-UP REPORT FOR SUBMERSIBLE PUMPS This form is designed to provide assurance that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc (CP&S). Please fi ll out the following questions as completely and accurate as possible. When complete, mail this form to: In U.S.A Send To: In Canada Send To: Crane Pumps & Systems, Inc Crane Pumps & Systems, Inc. Attn: Warranty Service Group Attn: Service Manager 420 Third Street 83 West Drive, Brampton Piqua, Ohio Ontario, Canada L6T 2J6 REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID WARRANTY. Pump Owner s Name: Address: Location of Installation Person in Charge Purchased From (Crane Pumps & Systems Representative/Distributor Phone Pump Model Serial No. Part Number Voltage Phase Hertz Horsepower Rotation: Direction of impeller rotation (Use C/W for clockwise, CC/W for counter-clockwise) Method used to check rotation (viewed from bottom) Does impeller turn freely by hand: Yes No Condition of equipment Good Fair Poor Condition of cable jacket Good Fair Poor Resistance of cable jacket Good Fair Poor Resistance of cable and pump motor (measured at pump control) Red-Black Ohms, Red-White Ohms, White-Black Ohms Resistance of Ground Circuit between Control Panel and outside of pump Ohms MEG Ohms check of insulation: Red to Ground White to Ground Black to Ground Condition of equipment at Start-Up: Dry Wet Muddy Was Equipment Stored? Length of Storage Describe station layout Liquid being pumped Debris in bottom of station? Was debris removed in your presence? Are guide rails exactly vertical? Is BAF stationary installed level? Liquid level controls: Model Are level controls installed away from turbulence? Operation Check: Tip lowest fl oat (Stop Float), All pumps should remain off. Tip second fl oat (and Stop Float), one pump comes On. Tip third fl oat (and Stop Float), both pumps on (alarm on simplex). Tip fourth fl oat (and Stop Float), high level alarm on (omit on simplex). If not CP&S level controls, describe type of controls Does liquid level ever drop below volute top? 17

18 CP&S control panel part no. and brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control panel manufactured by others Company name Model number Short circuit protection Type Number and size of short circuit device(s) Amp rating Overload type Size Amp rating Do protection devices comply with pump and motor Amp rating? Are all connections tight? Is the interior of the panel dry? ELECTRICAL READINGS: Single Phase: Voltage supply at panel line connection, Pump Off, L1, L2 Voltage supply at panel line connection, Pump On, L1, L2 Amperage: Load connection, Pump On L1 L2 Three Phase: Voltage supply at panel line connection, Pump Off, L1 - L2 L2 - L3 L3 - L1 Voltage supply at panel line connection, Pump On, L1 - L2 L2 - L3 L3 - L1 Amperage: Load connection, Pump On L1 L2 L3 FINAL CHECK: Is pump seated on discharge properly? Check for leaks? Does check valve(s) operate properly? Flow, Does station appear to operate at proper rate? Pump down time Noise level: High Medium Low Comments: Equipment diffi culties during start-up: MANUALS: Has operator received pump instructions and parts manual? Has operator received electrical control panel diagram? Has operator been briefed on Warranty? Address of local CP&S Representative/Distributor: I have received the above information (Name of Operator) Name of Company I Certify this report to be accurate (Name of Start-Up person) Employed By: Date: Date: Date and time of Start-Up Present at Start-Up ( ) Engineer: ( ) Operator: ( ) Contactor: ( ) Other: To be filled out by factory: Start-Up form checked by: Date warranty registration mailed: 18

19 IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. FOLD HERE AND TAPE, DO NOT STAPLE **IMPORTANT!** WARRANTY REGISTRATION CUSTOMER S NAME DATE INSTALLED ADDRESS CITY STATE ZIP PHONE # FAX # DEALER S NAME CITY STATE ZIP MODEL NO. PART NO. SERIAL NO. BRAND 19

20 FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA, OHIO U.S.A.

21 Monterings- og driftsvejledning Neddykket to-trins grinder pumpe Serie: OGP 1.5 KW, 2875 RPM, 3 faset, 50 Hz. VIGTIGT! Læs hele denne vejledning, inden pumpen tages i brug. Som et resultat af Crane Pumps & Systems, Inc. konstante produkt forbedrings program kan der forekomme ændringer på produktet. Derfor forbeholder Crane Pumps & Systems sig ret til at udføre ændringer på produket uden forudgående information. A Crane Co. Company 420 Third Street 83 West Drive, Bramton Piqua, Ohio Ontario, Canada L6T 2J6 Tlf.: (937) Tlf.: (905) Fax: (937) Fax: (905) Dok nr Rev. B

22 Sikkerhed kommer først! Nedenstående bør læses, inden pumpen installeres og tages i brug. Denne vejledning er udført for din sikkerhed og for at forhindre problemer med det leverede udstyr. Anvisningerne er i fl ere kategorier, der afmærkes som følger: VIGTIGT! Anføres ved advarslerer om forhold, der kan resultere i person skade, og ved vigtige faktorer vedrørende samling, installation, drift, eller vedligeholdelse, der - dersom de ignoreres - kan resultere i beskadigelse af pumpen eller udstyr den monteret i. FORSIGTIG! Anføres ved advarsler om forhold, der kan resultere i mindre person- og materiel skade, ifald de tilsidesættes; de markeres tillige med nedenstående faretavler. ADVARSEL! Anføres ved advarsler om forhold, der kan resultere i alvorlig personskade, livsfare, eller stor materiel skade, ifald de ignoreres; de markeres tillige med nedenstående faretavler. Farlige væsker kan forårsage brand og eksplosion, forbrænding og livsfare. Biologiske farer kan forårsage alvorlig personskade. Roterende dele. Risiko for lemlæstelse og svære læsioner. Meget varme dele - berøring kan give svære forbrændinger. Farlige væsker kan danne overtryk, oversprøjtning og eksplosion, der forårsager person- og materiel skade. Højspænding kan forårsage chok, forbrænding og dødsfald. Kun uddannet personale må installere, betjene eller reaparere pumperne. El-tilslutning skal udføres af autoriseret installatør. ADVARSEL! - Pumper og betjeningspaneler skal jordforbindes korrekt iht. gældende regulativ som forebyggelse mod elektrisk stød. ADVARSEL! - Strømmen skal altid afbrydes til pumpen forud for håndtering og reparation. Lås afbryderen og sæt passende afmærkning på den. Undgå at store stykker stof, store mængder af kemikalier eller andre materialer og ting, der normalt ikke forekommer i husholdningsspildevand, kommer i systemet. I tilfælde af strømafbrydelse bør man minimere vandforbruget, så spildevandet ikke hober sig op i afl øbsrørene.afspærringsventilen skal altid være fuldt åben når pumpen er i drift. Før pumpen fjernes fra pumpebrønden, skal afspærringsventilen lukkes for at forhindre tilbageløb fra trykledningen. Hold styreskabet afl åst for at forhindre uautoriseret adgang. Hvis pumpen er ubenyttet i lange perioder, anbefales det at starte pumpen med jævne mellemrum ved at tilsætte vand til pumpebrønden. FORSIGTIG! Pumpen udvikler varme og tryk under drift. Derfor tillad pumpen at afkøle før håndtering og service. ADVARSEL! - PUMP IKKE farlige væsker (brændbare, ætsende, og lignende) medmindre pumpen er specielt konstrueret og godkendt til dette. OGP pumpen er IKKE godkendt til dette. Trykafgangen må ikke blokeres eller indsnævres. ADVARSEL! - BÆR ALDRIG løsthængende tøj der kan gribe fat i skæresystemet eller andre roterende dele. ADVARSEL! - Stik ikke fi ngrene ind i afgangsstudsen eller i nærheden af knivsystemet, med strømmen tilsluttet. Kontrollér at løfte udstyr er forsvarligt fastgjort før løft. Kun godkendt løfteudstyr må anvendes til løft af pumpen. Start aldrig pumpen uden alle sikkerhedsanordninger er på plads. Husk altid at montere, eller hvis nødvendigt udskifte, sikkerhedsanordninger efter service eller reperation. Vær sikker på at pumpen kører indenfor det anbefalede driftområde. Fastgør pumpen forsvarligt i driftpositionen, så den hverken kan tippe, glide eller falde ned under drift. Fastgør kablet i toppen af pumpebrønden, således at brud eller slid på kablet undgås. Undersøg kablet med jævne mellemrum. Rør aldrig ved el-kablet med våde hænder. Alt el-arbejdet skal udføres af en autoriseret elinstallatør, og i henhold til gældende regulativ. Pumpen må ikke være tilsluttet elforsyningen ved montage. Dykpumper er ikke godkendt til brug i svømmebassiner, springvand eller andre installationer, hvor personer kan komme i kontakt med pumpevæsken. Fjern ikke løftekæde elle vire til ophejsning af pumpen. Forbind ikke pumpen til vandforsynings rørledninger. Returnerede produkter skal være rengjorte, desinfi cerede og forureningsfri før forsendelse. Dette skal sikre, at vore medarbejderne ikke udsættes for nogen smittefare ved håndtering af pumperne. Relevante love og regulativ om transport og håndtering af forurenede produkter skal overholdes. Bronze-, messing- og andre rødgodsdele i pumper kan indeholde bly i større mængde end hvad der betragtes som sikkert i drikkevand. Bly vides at fremkalde kræft, fødselsdefekter og anden forplantningsskade. Diverse myndigheder har bestemt, at blyholdige kobberlegeringer ikke bør benyttes til drikkevandsinstallationer. Data om sammensætningen af kobberlegeringskomponenter uden bly fås ved henvendelse til fabrikken. VIGTIGT! - Crane Pumps & Systems Inc. eller Liqfl ow er ikke ansvarlig for tab, tilskadekommelse eller død, som følge af manglende overholdelse af ovennævnte sikkerhedsforanstaltninger, misbrug eller forkert brug af pumpen eller andet udstyr. Andre mærke og produktnavne er varemærker eller registrerede varemærker tilhørende de respektive ejere. Barnes er et registreret varemærke fra Crane Pumps & Systems Inc. 4/07 Ret til ændringer forbeholdes. 22

23 Brugsanvisning tillykke med dit køb af en Barnes grinder pumpe. Med den rigtige vedligeholdelse og brug af et par få simple vejledninger, vil denne grinder pumpe give dig mange års pålidelig drift. Brug og omsorg Grinder pumper er konstrueret til at håndtere normal husholdningsspildevand. Fast affald skal smides i affaldsspanden og ikke i toilettet. Pumpen er dog i stand til at håndtere en lang række materialer, men det anbefales at undgå at følgende materialer kommer med i kloakken. Glas Metal Bleer, håndklæder og gulvklude Sokker, reb og tøj Plastik emner (f.eks., legetøj, kuglepenne o.l.) Hygiejnebind og tamponer Derudover må der ALDRIG ledes følgende ud i kloakken. Eksplosive væsker Brændbare materialer og væsker Smøreolie og fedt Stærke kemikalier Benzin Generel information Dit private spildevandssystem er en del af et tryksat spildevandssystem. Hovedelementet i dette er grinder pumpestationen. Pumpebrønden opsamler spildevandet fra huset. Partiklerne i spildevandet skæres med pumpens grinder system i meget små stykker, således at det er muligt at pumpe disse igennem trykledningen. Grinder pumpen genererer tilstrækkelig tryk, således det er muligt at pumpe spildevandet fra dit hjem til det kommunale spildevandssystem. Strøm udfald Din grinder pumpe kan ikke pumpe spildevand eller give en alarm uden strøm. Derfor i tilfælde af strøm udfald anbefales det at forbruge mindst muligt vand. Garanti Din grinder pumpe er dækket af en garanti der omfatter fejl ved produktet. For at aktivere garanti perioden skal pumpen registreres hos din lokale forhandler. Derudover skal det sikres at pumpen er installeret i henhold til installations vejledningen. Hvis der er problemer med produktet, kontakt da venligst din lokale forhandler. Ved kontakt med forhandler vedrørende service, bedes oplyst pumpe type og serie nummer. Til fremtidig brug, udfyld venligst nedenstående information: Station serie nr: Pumpe model: Pumpe serie nr: Lokal forhandler: Forhandler telefon nr: 23

24 PUMPE SPECIFIKATIONER: TRYKAFGANG... 1¼ NPT, vertikal, med løsfl ange VÆSKE TEMPERATUR C ved kontinuerlig drift MOTOR HUS... Støbejern EN-JL1040 PUMPEHUS... Støbejern EN-JL1040 AKSELTÆTNINGS PLADE Støbejern EN-JL1040 LØBEHJUL Type vinget, fristrøm, med vinger på bagsiden. Dynamisk afbalanceret ISO G6.3 Materiale Bronze STATIONÆR KNIV... Hærdet 440C rustfrit stål... Rockwell C-55 ROTERENDE KNIV... Hærdet 440C rustfrit stål... Rockwell C-55 AKSEL rustfrit stål O-RINGE... Buna-N STÅL serie rustfrit stål MALING... Pulvermaling, farve PMS 307, blå AKSEL TÆTNING Type... Mek. akseltætning i oliefyldt resorvoir Materiale... Roterende del - Siliciumkarbid Stationær del - Silliciumkarbid Gummidele - Buna-N Stål dele i 300 serie rustfrit stål KABEL GENNEMFØRING. Hermetisk lukket kabel stik, for tætning og nem montage/afmontering KABEL... Sort polyethylene gummmi kabel Type SOW/SOOW RPM RPM, 50Hz SENSOR KABEL... Sort polyethylene gummmi kabel Type SOW/SOOW ØVERSTE LEJE: Type... Enradet, vinkel kontakt kugleleje Smøring... Olie Belastning... Radiel og aksiel NEDERSTE LEJE Type... Enradet, vinkel kontakt kugleleje Smøring... Olie Belastning... Radiel og aksiel MOTOR Type... NEMA L, Olie fyldt, kortslutningsmotor Isolation klasse F EKSTRA UDSTYR... Ekstra kabel længder, ventiler, fi ttings, løftekæde m.m. 3 FASET... Spænding 230/400 50Hz. Motorværn... skal monteres i styretavle. STØJ... Max i luft, 74 db-a INSTALLATIONSDYBDE... Max 7,6 m under vandoverflade GODKENDELSER... CSA, CE OGP20Y2C mm

25 OGP20Z2C mm

26 PUMPE TYPE VÆGT KG P2 KW SPÆN- DING V Hz START METODE I nom A I start A KABEL STR. KABEL TYPE KABEL UDV. DIA. ± 0.5 mm VIKLINGS MODSTAND Ω OGP20Y2C x K /4 SOOW.67 (17) 2.08 OGP20Z2C x K /4 SOOW.67 (17) 6.24 Viklingsmodstand ± 5%, målt på klemrækken. Opgivne modstandsværdier i tabellen, inkluderer ikke modstand i kabel. Pumpe er designet til drift ved +6% / -10% af opgivne spænding. Anbefalet sikringsstørrelse Pumpe type P2 kw Faser Spænding Sikrings størrelse OGP20Y2C A OGP20Z2C A Typeskiltet er placeret på toppen af pumpen. Dette indeholder pumpens produkt nummer, motoreffekt, spænding, faseantal og serienummer, såvel som andre data. Registrerings formularen bag i denne manual indeholder felter til notering af disse data. Informationen bør noteres før montage af pumpen, således man ikke behøver at hejse pumpen op for at se disse data. Registreringsformularen kan lægges i styreskabet. TYPESKILT (Eksempel) Montage af løftekæde Løfte udstyr: Brug altid løftekæde Vigtigt: Løft ALDRIG pumpen i motor kablet! Fastgør løftekæden ved hjælp af en sjækel eller karabinhage, til løfteøjet på pumpen, som vist på tegningerne. FIGUR 1 26

27 SERVICE: Smøring: Hver gang pumpen fjernes fra installationen, skal olien i motor huset kontrolleres visuelt (4) for olie niveau og forurening. Olie inspektion: Motor hus - for at kontrollere olien skal pumpen stå oprejst. Fjern proppen (38) fra motorhuset (4). Brug en lommelygte til visuelt at kontrollere olien i motorhuset (4) for at konstatere om olien er ren og klar, lys i farven og fri for urenheder. Mælke hvid olie indikerer at olien indeholer vand, og pumpen bør efterses. Olie niveauet skal være lige over motoren når pumpen står i oprejst position. Teste olien: 1.) Placer pumpen på siden, og fjern proppen (38), fra motor huset (4). Aftap herefter olien i en ren bakke. 2.) Kontrolller olien for urenheder med en olie tester med et arbejdsområde op til 30 kilovolt. 3.) hvis olien er ren (måling på ca. 15kV) hæld da olien tilbage i pumpen, som beskrevet i afsnit udskiftning af olie ). 4.) Hvis olien ikke er ren (en måling under 15 kv), skal pumpen grundigt efterses for lekage ved akseltætningen (20), kabel samlinger (37), o-ringe (13), og olie prop (38), før pumpen fyldes med olie. For at fi nde en eventuel lekage, udfør da en trykprøvning som beskrevet i afsnit trykprøvning. Efter at pumpene er repareret, fyldes pumpen igen med olie som beskrevet afsnit Udskiftning af olie. Den brugte olie skal bortskaffes på forsvarlig vis. Udskiftning af olie: Motor hus - Aftap olien fra motorhuset og bortskaf denne forsvarligt i henhold til lokale forskrifter. Placer pumpen i oprejst position og påfyld ny olie som beskrevet i tabel 1 (se stykliste for mængden af olie). Fyld op til lige over motoren da der skal være lidt plads til at kompensere for oliens udvidelse under drift. Forsyn olie proppen (38) med pakgarn før den igen skrues i motorhuset (4). TABEL 1 - KØLE OILE - Elektrisk isolerende LEVERANDØR KVALITET Shell Shell Diabla DX Statoil Voltway N 7 X Q8 Michelangelo S YX Transformer oil inhibited Tryk prøvning: Pumper og motorhuse der har været adskilt - Hvis pumpen har været adskilt, skal pumpen tømmes for olie, som beskrevet i afsnit (Olie inspektion), før trykprøvning. Fjern olie proppen (38) fra motorhuset (4). Forsyn trykprøvnings kittet med pakgarn og skru det i hullet for olieproppen (Se Figur 3). Sæt tryk på motorhuset op til 10 P.S.I. Brug sæbevand omkring de tætnede områder og undersøg for luft bobler. Hvis trykket efter fem minutter stadig er konstant, og ingen luft bobler er observeret, da fjern forsigtigt trykprøvnings kittet. påfyld olie som beskrevet i afsnittet udskiftning af olie. Hvis trykket ikke holder, må lækagen findes og repareres. Advarsel! Trykket opbygges ekstremt hurtigt. Vær derfor meget forsigtig ved trykprøvningen. For stort tryk kan ødelægge akseltætningen. MAX TRYK er 10 P.S.I. 10 PSI LUFT TRYK MANOMETER KIT (SE STYKLISTE) Advarsel! - Motoren må aldrig overfyldes med olie. Hvis motoren overfyldes med olie, kan der opstå et usædvanligt og farligt højt hydraulisk tryk, som kan ødelægge pumpen og forårsage fare. Hvis motoren overfyldes bortfalder garantien. FIGUR 2 27

28 MODTAGELSE OG UDPAKNING: Ved modtagelse skal pumpen undersøges for beskadigelse under transport. Hvis pumpen er beskadiget skal det straks meddeles fi rmaet der har leveret pumpen. Pak pumpen ud og registrer pumpens serie nummer og type før installation. Opbevar instruktionen på et sikkert sted så den ikke bliver ødelagt. ALARM NIVEAU PUMPE 2 START NIVEAU PUMPE 1 START NIVEAU LAGRING: Kortvarigt- For at opnå det bedste resultat skal pumpen skal pumpen opbevares i original emballage, i en tør atmosfære og med konstant temperatur i op til 6 måneder. STOP NIVEAU Langvarigt- ved lagring i mere end 6 måneder og ikke mere end 24 måneder, skal pumpen opbevares i et temperatur kontrolleret rum, beskyttet imod regn, sne, vind støv og lignende. Rum temperaturen ved opbevaring skal være imellem 5 ºC og 50 ºC. Hvis ekstrem høj luft fugtighed kan forekomme under lagring, skal pumpen undersøges og eventuelle skader eller ridser i malingen skal udbedres. Pumpen skal derefter sprøjtes med en rustbeskyttende olie. Pumpen skal opbevares i original emballage. Ved montage af pumpen skal man sikre sig at løbehjulet og skæresystemet kan rotere frit. Hvis det kræves at pumpen installeres og testes lang tid før opstart, skal følgende sikres: 1.) At pumpen ikke er installeret under vand i mere end én måned uden at være i drift. 2.) At pumpen straks ved afslutnning af testen, fjernes fra installationen, tørres forsvarligt og pakkes i original em ballage, før den placeres i et temperatur kontrolleret lager rum. DRIFT TEMPERATUR OMRÅDE: 2ºC til 40ºC. SERVICE CENTER: For at fi nde dit nærmeste Barnes pumpe service center, check dit Barnes pumpe katalog eller kontakt Liqfl ow på på telefon eller info@liqfl ow.dk INSTALLATION: Pumpen er kontrueret til at passe i din pumpebrønd, enten ved guiderør montage, fritstående eller med beslag for hængekobling. Der fi ndes specielt fremstillede beslag til montage af pumpen i ovenstående udførsler. Kontakt Liqfl ow på telefon for nærmere information. DENNE PUMPE SKAL MONTERES MED MINIMUM AFSTAND TIL BUNDEN AF PUMPEBRØNDEN PÅ 75 MM OG HØJEST 110 MM, FOR AT SIKRE PARTIKLER FRI ADGANG TIL SKÆRESYSTEMET. Trykafgang - Monter trykrør eller slange (afhængig af hvad der kræves i diin installation), til pumpen. Trykrøret skal være så kort som muligt. Der skal monteres både kontraventil og afspærringsventil for hver pumpe der installeres. Kontraventilen sikrer at vandet fra trykrøret ikke løber FIGUR 3 - Normale drift niveauer BUND AF PUMPEBRØND tilbage i pumpesumpen. Et stort tilbageløb kan resultere i oversvømmelse eller beskadige pumpen. Afspærringsventilen bruges til at sikre at der ikke løber vand tilbage i pumpesumpen ved eventuel service af pumpe eller kontraventil. Komplette pumpestationer - Se venligst instruktionen leveret med din komplette pumpestation. ELEKTRISK FORBINDELSE: Pumpe kabel - Pumpekablet monteret med pumpen må IKKE modifi ceres på nogen måde, undtagen afkortes i længden. El-tilslutning skal udføres i henhold til gældende regulativ og af en autoriseret el-installatør. Vi anbefaler at alle samlinger af motorkablet sker udenfor pumpebrønden, eller at der benyttes udstyr der er mindst IP65 godkendt, hvis samlingen monteres inde i brønden. BRUG ALDRIG MOTORKABLET TIL AT LØFTE PUMPEN! Overbelastnings beskyttelse - Typen af overbelastningsbeskyttelse monteret i motor vindingerne, fungerer som en kombination af såvel en for høj temperatur som et for stort strøm forbrug. Det betyder at motoren stoppes hvis motorvindingerne bliver for varme, eller der optages et for stort strømforbrug. Overbelastnings beskyttelsen resettes automatisk og pumpen startes igen efter at motoren er afkølet til et sikkert niveau. Hvis der har været et udfald på grund af en for høj motortemperatur eller en for stort strømforbrug, skal fejlen straks fi ndes og udbedres. LAD ALDRIG PUMPEN KØRE HVIS DER ER EN OVER- BELASTNING AF MOTOREN! Kabel dimension - Kræves der ekstra kabel længde, skal en austoriseret elinstallatør angive den korrekte størrelse

29 KABEL FORBINDELSE: El/styre kabel - Indsæt hun stikket i udboringen i toppen af pumpen, således at mærkningen på de to halvdele passer ud for hinanden. Pumpe kabel - Stik med store ben Temp sensor - Stik med små ben SAMMENPRESNINGS FLANG OPMÆRKNINGEN PÅ KABLET OG PUMPE, SKAL VÆRE UD FOR HINDANDEN FOR AT SIKE KORREKT MONTAGE. FIGUR 4 LØFTEKÆDE (SE FIGUR 1) STORE BEN Ø 4,57 MM PUMPEKABEL SMÅ BEN Ø 2,77 MM NIVEAU SENSOR PUMPEKABEL SPÆND BOLTE TIL FLANGEN LIGGER AN PÅ TOPPEN AF PUMPEN. SMÅ BEN Ø 2,77 MM NIVEAU SENSOR OPMÆRKNINGEN PÅ KABLET, PUMPEN OG NIVEAUSENSOR SKAL VÆRE UD FOR HINANDER, FOR KORREKT INSTALLATION. FIGUR 5 - Automatiske pumper OGP20Y2C & OGP20Z2C STORE BEN Ø 4,57 MM PUMPEKABEL 29

30 GRØN RØD HVID SORT FORBINDELSES KLEMMER FORBINDELSES KLEMMER MOTOR KABEL FIGUR 6 TRE-FASET - 230/400 V AC EL-DIAGRAM 30

31 FEJLFINDING VIGTIGT! Afmonter ALTID pumpen fra elnettet før servicering eller vedligeholdelse. Hvis pumpen ikke fungerer optimalt, læs venligst nedenstående vejledning og udfør den anbefalede afhjælpning. Ved vedvarende drift problemer, kan nedenstående tabel hjælpe dig til at identifi cere problemerne og afhjælpe fejlen: NUMMERERING AF ÅRSAG OG AFJÆLPNINGS SVARER TIL HINANDEN. NOTE: Ikke alle problemer og afhjælpningsanvisninger gælder alle pumpetyper. PROBLEM ÅRSAG AFHJÆLPNING Pumpen kører ikke 1. Dårlig el-forbindelse, sikring sprunget, HFI relæ slået fra, eller anden afbrydelse af strømmen. Utilstrækkelig strømforsyning 2. Motor eller niveausensor ude af funktion (for at isolere fejlen, start pumpen manuelt) 2a. Niveauvipper kan ikke arbejde frit 2b. Niveausensor aktiverer ikke pumpen eller er defekt. 3a. Utilstrækkelig vandniveau i brønden 3b. Niveausensor aktiveres ikke Pumpen stopper ikke Pumpen brummer men kører ikke Pumpen yder ikke tilstrækkeligt Pumpen starter for ofte eller kører i perioder hvor tilløb til brønden ikke er tilsluttet Pumpen stopper og starter uafhængig af niveausensor, (aktiverer overlast beskyttelse). FORSIGTIG! Pumpen kan pludselig starte. Afbryd forbindelse til el-nettet. Pumpen larmer og vibrerer meget 2a. Niveauvipper kan ikke arbejde frit 2b. Niveausensor aktiverer ikke pumpen eller er defekt. 4. For stort tilløb eller pumpen er ikke korrekt dimensineret til applikationen 9. Luft i pumpen 14. M-0-A kontakt på pumpestyring står i manuel position. 1. Forkert spænding 8. Skæresystem er tilstoppet, løs på akslen, slidt eller beskadiget, eller indløb blokeret 1. Forkert spænding 4. For stort tilløb eller pumpen er ikke korrekt dimensineret til forholdene 5. Trykafgang delvis eller helt blokeret 6. Kontraventil blokeret eller monteret forkert 7. Afspærringsventil lukket eller delvis lukket 8. Skæresystem er tilstoppet, løs på akslen, slidt eller beskadiget, eller indløb blokeret 9. Luft i pumpen 10. Motor stator er beskadiget 6. Kontraventil blokeret eller monteret forkert 11. Rørsystem eller fi ttings er utætte 15. Grundvand siver ind i brønden.. 1. Forkert spænding 4. For stort tilløb eller pumpen er ikke korrekt dimensineret til applikationen 8. Skæresystem er tilstoppet, løs på akslen, slidt eller beskadiget, eller indløb blokeret 12. For høj vandtemperatur 4. Pumpen kører med for stort modtryk 5. Trykafgang delvis eller helt blokeret 8. Skæresystem ødelagt 13. Pumpen står i spænd eller rørsystemet er ikke fastgjort tilstrækkeligt 1. kontroller elinstallationen og kabel. Mål strømoptagelsen i motorkablet, om ampere forbruget ligger indenfor ±20% af start strømmen. Kontroller om løbehjul sidder fast på akslen. Hvis strømmen er 0 er motor værn slået fra. Afbryd strømmen og lad motoren køle af; derefter mål strømmen igen. 2a. Afmonter pumpen og rens brønden for at niveauvipper igen for plads til at bevæge sig. 2b. Afmonter niveauvipper. Tilslut et ohmmeter med fuld skala på 100 ohm til kablet fra niveauvipper. Aktiver niveauvippe manuelt og se om ohmmeter viser 0 ohm lukket kontakt og fuld skala for åben kontakt. 3a. Sørg for at vandstanden er mindst i normal startniveau. 3b. Vend ESPS niveausensor til horisontal position. 4. Kontroller dimensioneringen for at bestemme den korekte pumpestørrelse. 5. Kontroller trykrøret for indsnævringer. Udfør eventuelt rensning med rensegris eller spuling med højtryksspuler. 6. Afmonter og efterse kontraventil for fri bevægelse. 7. Åben afspærringsventil. 8. Kontroller skæresystem og rens det hvis nødvendigt. Udskift knivsystemet hvis det er meget slidt. 9. Løs koblingen en smule for at lade luften slippe ud. Kontrollér at stop niveauet er indstillet sådan, at indløb til pumpen altid er under vand. Rens ventilations hullet. 10. Afmonter og undersøg stator for beskadigelse. Udskift stator hvis nødvendigt. 11. Reparer fi ttings eller rør for lækage. 12. Kontroller pumpens temperatur grænse, og vand temperaturen. 13. Monter rørsystemet korrekt og/eller monter en fl eksibel overgang fra pumpen. 14. Stil kontakten i A (automatisk) position. 15. Kontroller gennemføringer for indløb og udløb for lækage. 31

32 37 Se figur FIGUR 8 32

33 RESERVEDELS SÆT Akseltætnings sæt...p/n: Item # s: 6, 7, 13, 15, 20, 25, 33, 36, 38 Reparations sæt... P/N: Item # s: 3, 5, 6, 7, 9, 13, 15, 20, 25, 28, 29, 33, 36, 38 Skæresystem...P/N: Item # s: 5, 6, 7, 9, 13, 15, 36 RESERVEDELS LISTE POS ANTAL PRODUKT NR BESKRIVELSE Pumpehus Skrue, 5/16-18 x.875 SS Akseltætningshus Motorhus B Stationær skære ring Skive Umbracobolt, 1/4-20 x.75 SS Umbracobolt, 5/16-18 x Roterende kniv Løbehjul, trin to O-Ring (-223) Firkantet o-ring Løbehjul, trin et Låseskive, 5/16 SS 16 A/R LOCTITE RC SD Akseltætning, Silicon-Carbide (STD) A Suge fl ange 24 A/R Olie - Motorhus (ikke vist) Pakning, Tetra Øverste leje (ikke vist) Nederste leje POS ANTAL PRODUKT NR BESKRIVELSE 30 1 or Bøsning Motor, 1.5 kw, 230/400 Volt, 3 faset (Inkl. pos 28 & 29) Klemrække, pumpe O-Ring Låsering Skrue, 5/16-18 x XC XC Kabelsæt, 12/4, SOW, 9,15 m. Kabelsæt, 14/3, SOW, 9,15 m Olie prop, 3/8 NPT B Anti-hævert ventil dæksel Pakning Umbraco 1/4-20 x.75 SS B Anti-hævert ventil dæk plade Klemrække, temp sensor Krympe slange (ikke vist) Selskærende 8-32 Skrue Kabel kit, jord Kontakt din lokale forhandler for andre kabel længder og andet tilbehør. 33

34 POS ANTAL PRODUKT NR BESKRIVELSE OGP20Y2C D Pumpe, OGP20Y2C, 50Hz Skrue, SKHD, 5/16-18, Låseskive, 5/ Afdæknings plade Mærkat Monterings- og driftsvejledning POS ANTAL PRODUKT NR BESKRIVELSE OGP20Z2C B Pumpe, OGP20Z2C, 50Hz Skrue, SKHD, 5/16-18, Låseskive, 5/ Afdækningsplade Mærkat Monterings- og driftsvejledning FIGUR 11 34

35 Limited 24 Month Warranty Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained in accordance with our instructions.this warranty gives you specifi c legal rights, and there may also be other rights which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law (1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever shall be made against us, until the ultimate consumer, his successor, or assigns, notifi es us in writing of the defect, and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE. THERE SHALL BE NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly stated otherwise, guarantees in the nature of performance specifi cations furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for fi eld performance. Any additional guarantees, in the nature of performance specifi cations must be in writing and such writing must be signed by our authorized representative. Due to inaccuracies in fi eld testing if a confl ict arises between the results of fi eld testing conducted by or for user, and laboratory tests corrected for fi eld performance, the latter shall control. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN. This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning (d) excessive sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any modifi cation of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without our prior written approval. This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice and\or our specifi c recommendations. The purchaser is responsible for communication of all necessary information regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES, RENTED EQUIPMENT, OUTSIDE CONTRACTOR FEES, UNAUTHORIZED REPAIR SHOP EXPENSES, LOST PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval. A Crane Co. Company 420 Third Street 83 West Drive, Brampton Piqua, Ohio Ontario, Canada L6T 2J6 Phone: (937) Phone: (905) Fax: (937) Fax: (905)

36 IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. To complete the Warranty Registration Form go to: If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. All Applicable Laws And Regulations Shall Apply.

37 OPSTART / GARANTI REGISTRERINGS FORMULAR Denne formular er udviklet som din forsikring for at kundeservice og kvalitetsprodukter har første prioritet hos Liqfl ow. Udfyld venligst nedenstående spørgsmål så fyldestgørende og præsis som muligt og send den til: Liqflow, Ulkærvej 5, 7100 Vejle, Denmark INSTALLEREDE PUMPER DER IKKE IND-RAPPORTERES, KAN FORSINKE EN EVENTUEL SERVICERING. Pumpeejers Navn: Adresse: Installationadresse: Telefon Pumpen er købt hos: Pumpe type Serie nr. Produkt nr. Spænding Faser Hz Motor str. kw Rotation: Omdrejnings retning. (Med eller imod uret, set nedefra) Kan løbehjul/kniv drejes nemt med hånden: Tilstand af det leverede udstyr: God Jævn Dårlig Tilstand af motor kabel: God Jævn Dårlig Modstand i kabel og motor (målt ved pumpestyring) Rød-Sort Ohm, Rød-Hvid Ohm, Hvid-Sort Ohm Modstand af jord kredsløb, mellem styrepanel og udvendig pumpe Ohm MEG Ohm kontrol af isolation: Rød til jord Ohm, Hvid til jord Ohm, Sort til jord Ohm Har pumpen ligget på lager? Hvor længe? Pumpemedie Var der ved installation murbrokker og lign i bunden af brønden? Blev disse fjernet i Din tilstedeværelse? For ESPS niveau sensor installationer, se manualen for tips til kontrol. Hvis der bruges niveauvipper til niveau styring: Tip den nederste vippe (alle pumper skal forblive stoppet) Tip den 2. vippe og stop vippen, og en pumpe skal starte Tip den 3. vippe og stop vippen, og højvandalarmen skal starte (hvis to pumper er installeret skal begge pumper starte) Tip den 4 vippe og stop vippen og højvandsalarmen skal starte (Kun ved dobbel installation) Anvendes der en Liqfl ow pumpestyring? Ja Nej Liqfl ow pumpestyring produkt nr. Kontroller at væske niveauet aldrig kommer under toppen af pumpehuset ELEKTRISK AFLÆSNING: Spænding ved udgangsklemmer i styreskab, pumpe stoppet, L1-L2 L2-L3 L3-L1 Spænding ved udgangsklemmer i styreskab, pumpe startet, L1-L2 L2-L3 L3-L1 Ampere: Normal drift, pumpe startet L1 L2 L3 AFSLUTTENDE KONTROL: Flow; Synes pumpen at yde tilstrækkeligt og som aftalt? Tid mellem pumpestop og -start Fungerer afspærringsventil? Lyd niveau: Høj Mellem Lav Er koblingen på trykafgang tæt? Kommentar: Eventuelle problemer under opstart: MANUALER: Har driftsoperatøren modtaget Monterings- og driftsinstruktion manual for pumpen? Har driftsoperatøren modtaget el-diagram for pumpestyring? Navn på opstarts person Underskrift Ansat hos: Dato: 37

38 Notes