Large main line filter

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1 AF000 (popular type) omponents preparation and pressure adjustment / main line unit / air Overview Simple configuration is realized due to unified design of vessel to achieve easy layout design. Features () Incorporated element saving Low pressure loss element is used to contribute to energy saving. Pressure loss is reduced by approx. / of coventional products. () Differential pressure gauge provided as standard This enables easy service life management for element. () Stand provided as standard Easy pipe design and plumbing. () Easy maintenance Easy replacement of element by removing top of flange and rotating. () Wide variation Max 6 to m /min. Wide application with types and 0 models. ONTENTS Product introduction 8 Applicable circuit 8 Safety precautions 86 Pre- (AF000P) 88 Oil removing (AF000S) 90 High performance oil removing (AF000M) Activated charcoal (AF000X) 9 nic sensor Pressure 8

2 AF000 Series nic sensor Pressure Main line Energy saving and long life 0 models in series are available to cover all applications from 6 to m /min. (ANR). PSERIES Pre- Removes sizes μm or larger Water drip separate ratio 9% Lubrication type screw air compressor Oil-free screw air compressor Turbo air compressor P Series P Series P Series Entry of water into the secondary side is prevented by efficiently collecting water in the foam layer. Long life and low pressure loss realized with the permanent element. type air dryer type air dryer S Series SSERIES Oil removing Removes sizes 0.μm or larger Secondary side oil concentration 0.mg/m Main types of circuits using main line Heatless air dryer S Series S Series P Series ( ) The life of the element is extended by removing solid particles at the pre- support layer. Entry of oil into the secondary side is prevented by efficiently collecting oil in the foam layer. Stainless steel support cylinder provides strength against shock and high pressure differences. Polysilicate micro fibers quickly separate oil and limit pressure lose. Heatless air dryer X Series MSERIES High performance oil removing Removes sizes 0.0μm or larger Secondary side oil concentration 0.0mg/m X Series P Series ( ) ylindrically wound particleactivated carbon absorbs oil vapor molecules and odor molecules with a low pressure loss. XSERIES Activated charcoal Absorb particles with activated carbon Secondary side oil concentration 0.00mg/m ( ) High density activated carbon extends element life. General dry air Oil free general dry air Oil free dry clean air Odorless air Ultra dry air tool air drill, air screw driver air grinder Labor saving device and components Pneumatic jigs and tools chuck, air vice Precision part cleaning air blow Instrumentation Measurement Logic control, movable element, pure fluid element Luxury painting industry Food industry Pharmaceutical industry Agitation, transportation, drying, packaging, brewing Drying computer room Drying furnace gas Ozone generator Drying high voltage generator insulation gas Drying high voltage breaker trip air entral control instrumentation The life of the M series is extended by installing the S Series. 8

3 AF000 Series. Lower operating costs. KD s original chemical fiber structure permanent element has been adopted for the μm element. This structure dose not clog easily and the element replacement interval is reduced. (P Series). ontribute to energy saving. The pressure loss has been reduced with the permanent element. (P Series). Easily replace element. A screw method is adopted for element installation, so the element can now be replaced easily. Stainless steel is used for the threads, it does not stick with rust.. Easily inspect every day. Differential pressure gauge is mounted on the front, and make daily inspection is easier. This differential pressure gauge is used as a reference for the element replacement interval.. Easy design of equipment. The dimensions and bore sizes are the same within the same series, so if the flow rate is the same, the is easily designed and installed. 6. Easy installation. Installation legs is prepared as a standard, eliminating the need for extra materials when installing. (Excluding AF06) The legs are removed if not required. 7. Wide variation. 0 types in four series have been prepared. The optimum model is selected according to the quality of the air being passed. AF 06 P 0 A nic sensor Pressure Element type ore size m /min. (ANR) m /min. (ANR) 8m /min. (ANR) 6m /min. (ANR) 80m /min. (ANR) 96m /min. (ANR) m /min. (ANR) m /min. (ANR) m /min. (ANR) m /min. (ANR) P S M X P Series S Series X Series Flange Flange Flange Flange 6 Flange 8 Read the precautions on pages 86 to 87 before starting use. 8

4 Pneumatic components (main line ) Safety precautions nic sensor Pressure Always read this section before starting use. Refer to Intro 67 for general precautions. AF000 Series AUTION Working environment Avoid direct sunlight. The bowl is made of polycarbonate, so avoid using this product with following chemicals or in an atmosphere containing them. The window on the differential pressure gauge scale is made of nylon, so avoid using this product with following chemicals or in an atmosphere containing them. Selection The inside of the AF000 Series is coated to prevent rust. However, when using this series for applications susceptible to rust, the stainless steel housing AF000 Series (page 97) should be used. Types of chemicals Inorganic compound Organic compound ategory of chemicals Acid Alkaline Inorganic salt Aromatic hydrocarbon hlorinated aliphatic hydrocarbons hlorinated aromatic hydrocarbons Petroleum components Alcohol Phenol Ether Ketone arboxylic acid Phosphate ester Oxyacid Nitro compound Amine Design & Selection Main products of chemicals Hydrochloric acid, sulfuric acid, fluorine, phosphoric acid, chromic acid, etc. austic soda, caustic potash, calcium hydroxide, aqueous ammonia, sodium carbonate, etc. Sodium sulfide, nitric acid potash, potassium bichromate, sodium sulfide, etc. enzene, toluene, xylene, ethyl benzen, stylene, etc. Methyl chloride, ethylene chloride, methylene chloride, acethlene chloride, chloroform, trichlene, perchlene, carbon tetrachloride hlorobenzene, dichlorobenzene, benzene hexachloride (/H/), etc. Solvent, naphtha, gasoline Methyl alcohol, ethyl alcohol, cyclohexanol, benzyl alcohol arbolic acid, cresol, naphthol, etc. Methyl ether, methyl ethyl ether, ethyl ether Acetone, methyl ethyl keton, cyclohexanone, acetophenone, etc. Formic acid, acetic acid, butyl acid, acrylic acid, oxalic acid, phthalic acid, etc. Dimethyl phthalate (DMP), diethyl phthalate (DEP), dibutyl phthalate (DP), dioctyl phthalate (DOP) Glycocholic acid, lactic acid, malic acid, citric acid, tartrate Nitro methane, nitro ethane, nitro ethylene, nitro benzene, etc. Methylamine, diethylamine, ethylamine, aniline, acetoanilide, etc. 6 General usage examples Polycarbonate Nylon Acid washing of metals, acidic degreasing solution, film treatment liquid Alkaline degreasing of metals ontained in paint thinner (benzene, toluene, xylene) Organic solvent-based washing solution for metals (trichlene, perchlene, carbon tetrachloride, etc.) Agricultural chemicals Anti-freeze Liquid disinfectant rake fluid additive Dyes; oxalic acid for aluminum processing, phthalic acid for paint base Lubricant, synthetic hydraulic fluid, rust-preventing agent additive plasticizer for synthetic resin rake fluid additive Nitrile Acetnitrile, achrylonitrile, benznitrile, acetoylidyne nitrile, etc. Raw material for nitryl rubber : Available : Not available 86

5 AF000 Series Individual Precautions Installation & Adjustment AUTION "lass pressure vessel" according to "safety regulation of boiler and pressure vessel" in Occupational Safety Sanitation Laws is applied in model no. AF0 to. Model AF0 to have a lass pressure vessel withstand pressure proof certificate. This certificate must be kept in safe-keeping while using this product. (Applications to the Labor Standards Supervision Office are no longer required in Japan.) This product may be used only in Japan. (onsult with KD for use overseas.) Install this product on a stable, flat surface not subject to vibration. Do not step onto this product. When piping, remove cutting oil and rust proof oil, etc. Secure enough space for maintenance and inspection. The element and differential pressure indicator could be damaged if air is passed suddenly. When installing valves, etc., before and after this product, do not operate the valves suddenly. Do not install this in a where a reverse flow could occur or where impact could be applied easily. Flash the drain piping before installing to remove any foreign matter from inside. onnect a tube pipe, etc., to the drain port. Drainage is discharged with pressure, so securely fix the piping at the drain port so that drainage does not splatter. If the drain port piping slopes upward, the minimum working pressure will increase by 0.0MPa per m." Make sure that the upward sloping piping does not exceed m. nic sensor AUTION A differential pressure gauge is provided as a standard to judge the element life. Do not reverse flow the air. Do not pressurize suddenly. The differential pressure gauge or element could be damaged. The air life is spent when the pressure drops to 0.07MPa or after one year of use, whichever is 0.07MPa During Use & Maintenance sooner. hange the all elements when the life span is reached. (X Series can not control service life with the differential pressure. Replace the after 000 hours of use or when the deodorizing effect is lost. ) Release the air in the bowl before inspecting the automatic drain for improper discharge, etc. Wash the drain unit with water, and then remove all moisture with an air gun. Use a household neutral detergent to wash the bowl, and then rinse with water. Pressure 87

6 Main line AF000P Series Appropriate for large pre- Treating air flow rate: 6 to m /min. (ANR) JIS symbol nic sensor Pressure 88 Specifications Descriptions How to order AF06 P-0 AF0 P-80 AF08 P-00 AF06 P-00 AF080 P-0 AF096 P-0 AF P-0 AF P-00 AF P-00 Treating air flow rate m /min. (ANR) Working fluid Working pressure MPa ompressed air 0.07 to.0 Withstanding pressure MPa. Ambient temperature range to 60 Filtration rating μm Initial MPa Within 0.00 Regular MPa 0.00 to 0.0 Element change MPa 0.07 Element quantity Port size (Note ) flange Product weight kg Differential pressure gauge Provided as standard (model no.: GA0) Provided as standard (model no.: 00-) Note. Flange is 0K flange. Note. Treating air flow rate is the atmospheric pressure conversion value where inlet pressure is 0.7MPa and initial pressure drop is 0.00MPa. Note. ANR shows conditions where 0 atmospheric pressure and relative humidity 6%. Pressure drop AF 06 P 0 F Port size and flow code table Flow rate code Flange 80 Flange 00 Flange 0 Flange 6 00 Flange 8 Port size Note on model no. selection Note : Viewed from the front, a standard product has air inlet on the left port, while air outlet on the right port. For X, air inlet is provided on the right port, while air outlet is provided on the left port. Note : Available for AF0P to AFP. Note : When ordering several options, indicate the required options in alphabetical order. Option Note Symbol Descriptions m /min. (ANR) m /min. (ANR) 8m /min. (ANR) 6m /min. (ANR) 80m /min. (ANR) 96m /min. (ANR) m /min. (ANR) m /min. (ANR) m /min. (ANR) m /min. (ANR) Refer to the left port size and flow code table. Option lank None F Optional color H English documentation H Export packing K oupling flange attached L Anchor bolt, nut attached (Note ) L Stainless steel anchor bolt, nut attached (Note ) O Outdoors specifications X - reverse direction (Note ) Y Product photo Flow characteristics Treating air flow rate (m /min. ANR) Primary side pressure (MPa) AF P-00 AFP AFP AFP AFP AF096P AF080P AF06P AF08P AF0P AF06P Note on selection. Do not use some model no. found according to selecting conditions but placed lower than the point of intersection.. When the point of intersection found according to selecting conditions and flow characteristics curves are on the same line, the service life may be shortened, so select one size larger model no.. The unit s performance may not be attained if used at less than the selected pressure. Always select the model with the working pressure.

7 Internal structure and parts list Dimensions AF06P Port size E A D F G E Port size AF0P to P A D F AF000P Series Internal structure and parts list / Dimensions Parts list *Repair parts No. Part name Material Upper flange SS00 *Gasket NR ody SS00 *Element kit PP, NR, etc. * ZD, P, etc. /stop valve are attached. Repair parts model no. Flow rate code m /min. (ANR) Gasket Element kit AF06P-GASKET AF0P-GASKET AF08P-GASKET AF06P-GASKET AF080P-GASKET AF096P-GASKET AFP-GASKET AFP-GASKET AFP-GASKET AFP-GASKET G AF06P-ELEMENT-KIT AF0P-ELEMENT-KIT AF08P-ELEMENT-KIT AF06P-ELEMENT-KIT AF080P-ELEMENT-KIT AF096P-ELEMENT-KIT AFP-ELEMENT-KIT AFP-ELEMENT-KIT AFP-ELEMENT-KIT AFP-ELEMENT-KIT Stand anchor bolt hole dimension H -øk Automatic drain 00- nic sensor 00- Drain outlet diameter Rc/ 00- Drain outlet diameter Rc/ Model no. Port size A D E F G AF06P-0 Flange M0 x 70 M 600 AF0P-80 Flange M x 80 M 600 AF08P-00 Flange M x 80 M 600 AF06P-00 Flange M x 80 M6 600 AF080P-0 Flange M x 80 M0 600 AF096P-0 Flange M x 90 M0 600 AFP-0 Flange M x 90 M0 600 AFP-00 Flange M x 90 M0 600 AFP-00 Flange M x 00 M0 600 AFP-00 Flange M0 x 0 M 600 J Model no. H J K AF0P ø AF08P ø AF06P ø AF080P ø AF096P ø AFP ø AFP ø AFP ø AFP ø Pressure 89

8 Micro alescer AF000S Series Protecting expensive components Flow rate range: 6 to m /min. (ANR) JIS symbol 90 Specifications Descriptions Treating air flow rate m /min. (ANR) Working fluid Working pressure MPa Withstanding pressure MPa Ambient temperature range Filtration rating μm Secondary side oil concentration mg/m Initial MPa Regular MPa Element change MPa Element quantity Port size (Note ) flange Product weight kg Differential pressure gauge nic sensor Pressure Pressure drop AF06 S-0 AF 06 S 0 Port size and flow code table Flow rate code Flange 80 Flange 00 Flange 0 Flange 6 00 Flange 8 AF0 S-80 Port size Option AF08 S-00 AF06 S-00 AF080 S-0 Symbol Descriptions 06 6m /min. (ANR) 0 m /min. (ANR) 08 8m /min. (ANR) 06 6m /min. (ANR) m /min. (ANR) m /min. (ANR) m /min. (ANR) m /min. (ANR) m /min. (ANR) m /min. (ANR) Refer to the left port size and flow code table. AF096 S-0 Option lank None F Optional color H English documentation H Export packing K oupling flange attached L Anchor bolt, nut attached (Note ) L Stainless steel anchor bolt, nut attached (Note ) O Outdoors specifications X - reverse direction (Note ) Y Product photo AF S-0 AF S-00 AF S-00 AF S ompressed air 0.07 to.0. to (inlet air 0 ) Within to Provided as standard (model no.: GA0) Provided as standard (model no.: 00-) Note. Flange is 0K flange. Note. Treating air flow rate is the atmospheric pressure conversion value where inlet pressure is 0.7MPa and initial pressure drop is 0.0MPa. Note. ANR shows conditions where 0 atmospheric pressure and relative humidity 6%. How to order Note on model no. selection Note : Viewed from the front, a standard product has air inlet on the left port, while air outlet on the right port. For X, air inlet is provided on the right port, while air outlet is provided on the left port. Note : Available for AF0S to AFS. Flow characteristics Treating air flow rate (m /min. ANR) Primary side pressure (MPa) AFS AFS AFS AFS AF096S AF080S AF06S AF08S AF0S AF06S Note on selection. Do not use some model no. found according to selecting conditions but placed lower than the point of intersection.. When the point of intersection found according to selecting conditions and flow characteristics curves are on the same line, the service life may be shortened, so select one size larger model no.. The oil removing ratio drops if the inlet air temperature is 0 and over. Maintain the inlet air temperature 0 or less.. The unit s performance may not be attained if used at less than the selected pressure. Always select the model with the working pressure.

9 Internal structure and parts list Dimensions AF06S E Port size A D F G 00- Drain outlet diameter Rc/ AF0S to S AF000S Series Internal structure and parts list / Dimensions Parts list *Repair parts No. Part name Material Upper flange SS00 *Gasket NR ody SS00 *Element kit Filter paper, NR, etc. * ZD, P, etc. /stop valve are attached. Repair parts model no. Flow rate code m /min. (ANR) Drain outlet diameter Rc/ Model no. Port size A D E F G AF06S-0 Flange M0 x 70 M 600 AF0S-80 Flange M x 80 M 600 AF08S-00 Flange M x 80 M 600 AF06S-00 Flange M x 80 M6 600 AF080S-0 Flange M x 80 M0 600 AF096S-0 Flange M x 90 M0 600 AFS-0 Flange M x 90 M0 600 AFS-00 Flange M x 90 M0 600 AFS-00 Flange M x 00 M0 600 AFS-00 Flange M0 x 0 M 600 E Port size A D F 00- G Gasket Element kit Automatic drain AF06P-GASKET AF0P-GASKET AF08P-GASKET AF06P-GASKET AF080P-GASKET AF096P-GASKET AFP-GASKET AFP-GASKET AFP-GASKET AFP-GASKET Stand anchor bolt hole dimension AF06S-ELEMENT-KIT AF0S-ELEMENT-KIT AF08S-ELEMENT-KIT AF06S-ELEMENT-KIT AF080S-ELEMENT-KIT AF096S-ELEMENT-KIT AFS-ELEMENT-KIT AFS-ELEMENT-KIT AFS-ELEMENT-KIT AFS-ELEMENT-KIT H -øk J 00- Model no. H J K AF0S ø AF08S ø AF06S ø AF080S ø AF096S ø AFS ø AFS ø AFS ø AFS ø 9 nic sensor Pressure

10 Micro alescer AF000 For oil inhibited circuit Flow rate range: 6 to m /min. (ANR) JIS symbol nic sensor Pressure Specifications Descriptions Treating air flow rate m /min. (ANR) Working fluid Working pressure MPa Withstanding pressure MPa Ambient temperature range Filtration rating μm Secondary side oil concentration mg/m Initial MPa Regular MPa Element change MPa Element quantity Port size (Note ) flange Product weight kg Differential pressure gauge Pressure drop How to order AF06 M-0 AF0 M-80 AF08 M-00 AF06 M-00 AF080 M-0 AF096 M-0 AF M-0 AF M-00 AF M-00 AF M ompressed air 0.07 to.0. to (inlet air 0 ) Within to Provided as standard (model no.: GA0) Provided as standard (model no.: 00-) Note. Flange is 0K flange. Note. Treating air flow rate is the atmospheric pressure conversion value where inlet pressure is 0.7MPa and initial pressure drop is 0.0MPa. Note. ANR shows conditions where 0 atmospheric pressure and relative humidity 6%. AF 06 M 0 Port size and flow code table Flow rate code Flange 80 Flange 00 Flange 0 Flange 6 00 Flange 8 Port size Note on model no. selection Note : Viewed from the front, a standard product has air inlet on the left port, while air outlet on the right port. For X, air inlet is provided on the right port, while air outlet is provided on the left port. Note : Available for AF0M to AFM. Note : When ordering several options, indicate the required options in alphabetical order. Option Note Symbol Descriptions 06 6m /min. (ANR) 0 m /min. (ANR) 08 8m /min. (ANR) 06 6m /min. (ANR) m /min. (ANR) m /min. (ANR) m /min. (ANR) m /min. (ANR) m /min. (ANR) m /min. (ANR) Refer to the left port size and flow code table. Option lank None F Optional color H English documentation H Export packing K oupling flange attached L Anchor bolt, nut attached (Note ) L Stainless steel anchor bolt, nut attached (Note ) O Outdoors specifications X - reverse direction (Note ) Y Product photo Flow characteristics Treating air flow rate (m /min. ANR) Primary side pressure (MPa) AFM AFM AFM AFM AF096M AF080M AF06M AF08M AF0M AF06M Note on selection. Do not use some model no. found according to selecting conditions but placed lower than the point of intersection.. When the point of intersection found according to selecting conditions and flow characteristics curves are on the same line, the service life may be shortened, so select one size larger model no.. The oil removing ratio drops if the inlet air temperature is 0 and over. Maintain the inlet air temperature 0 or less.. The unit s performance may not be attained if used at less than the selected pressure. Always select the model with the working pressure.

11 Internal structure and parts list Dimensions AF06M E Port size A D F G E Port size AF0M to M A D F AF000 Internal structure and parts list / Dimensions Parts list *Repair parts No. Part name Material Upper flange SS00 *Gasket NR ody SS00 *Element kit Filter paper, NR, etc. * ZD, P, etc. /stop valve are attached. Repair parts model no. Flow rate code m /min. (ANR) Gasket Element kit AF06P-GASKET AF0P-GASKET AF08P-GASKET AF06P-GASKET AF080P-GASKET AF096P-GASKET AFP-GASKET AFP-GASKET AFP-GASKET AFP-GASKET G AF06M-ELEMENT-KIT AF0M-ELEMENT-KIT AF08M-ELEMENT-KIT AF06M-ELEMENT-KIT AF080M-ELEMENT-KIT AF096M-ELEMENT-KIT AFM-ELEMENT-KIT AFM-ELEMENT-KIT AFM-ELEMENT-KIT AFM-ELEMENT-KIT Stand anchor bolt hole dimension H -øk Automatic drain 00- nic sensor 00- Drain outlet diameter Rc/ Drain outlet diameter Rc/ Model no. Port size A D E F G AF06M-0 Flange M0 x 70 M 600 AF0M-80 Flange M x 80 M 600 AF08M-00 Flange M x 80 M 600 AF06M-00 Flange M x 80 M6 600 AF080M-0 Flange M x 80 M0 600 AF096M-0 Flange M x 90 M0 600 AFM-0 Flange M x 90 M0 600 AFM-00 Flange M x 90 M0 600 AFM-00 Flange M x 00 M0 600 AFM-00 Flange M0 x 0 M J Model no. H J K AF0M ø AF08M ø AF06M ø AF080M ø AF096M ø AFM ø AFM ø AFM ø AFM ø Pressure 9

12 Micro alescer AF000X Series For odor inhibited circuit Flow rate range: 6 to m /min. (ANR) JIS symbol Specifications Descriptions Treating air flow rate m /min. (ANR) Working fluid Working pressure MPa Withstanding pressure MPa Ambient temperature range Filtration method Secondary side oil concentration mg/m Pressure drop MPa Element quantity Port size (Note ) flange Product weight kg Differential pressure gauge nic sensor Pressure How to order AF06 X-0 AF0 X-80 AF08 X-00 AF06 X-00 AF080 X-0 AF096 X-0 AF X-0 AF X-00 AF X-00 AF X ompressed air 0.07 to.0. to 0 Absorption by activated charcoal 0.0 (inlet air 0 ) Within Provided as standard (model no.: GA0) None Note. Flange is 0K flange. Note. Treating air flow rate is the atmospheric pressure conversion value where inlet pressure is 0.7MPa and initial pressure drop is 0.0MPa. Note. ANR shows conditions where 0 atmospheric pressure and relative humidity 6%. AF 06 X 0 Port size and flow code table Flow rate code Flange Option 80 Flange 00 Flange 0 Flange 6 00 Flange 8 Symbol Descriptions m /min. (ANR) m /min. (ANR) 8m /min. (ANR) 6m /min. (ANR) 80m /min. (ANR) 96m /min. (ANR) m /min. (ANR) m /min. (ANR) m /min. (ANR) m /min. (ANR) Refer to the left port size and flow code table. Option lank None F Optional color H English documentation H Export packing K oupling flange attached L Anchor bolt, nut attached (Note ) L Stainless steel anchor bolt, nut attached (Note ) O Outdoors specifications X - reverse direction (Note ) Y Product photo Flow characteristics Flow characteristics are as same as AF000M type on page. Use AF000M type as a pre-. Note on model no. selection Note : Viewed from the front, a standard product has air inlet on the left port, while air outlet on the right port. For X, air inlet is provided on the right port, while air outlet is provided on the left port. Note : Available for AF0X to AFX. Note : The unit s performance may not be attained if used at less than the selected pressure. Always select the model with the working pressure. 9

13 Internal structure and parts list AF000X Series Internal structure and parts list / Dimensions Parts list *Repair parts No. Part name Material Upper flange SS00 *Gasket NR ody SS00 *Element kit Activated charcoal, NR, etc. Repair parts model no. Flow rate code m/min. (ANR) Gasket AF06P-GASKET AF0P-GASKET AF08P-GASKET AF06P-GASKET AF080P-GASKET Element kit AF06X-ELEMENT-KIT AF0X-ELEMENT-KIT AF08X-ELEMENT-KIT AF06X-ELEMENT-KIT AF080X-ELEMENT-KIT 96 AF096P-GASKET AF096X-ELEMENT-KIT AFP-GASKET AFP-GASKET AFP-GASKET AFP-GASKET AFX-ELEMENT-KIT AFX-ELEMENT-KIT AFX-ELEMENT-KIT AFX-ELEMENT-KIT Dimensions Dimensions are as same as AF000M type on page 9. However, automatic drain and stop valve are not attached. nic sensor Pressure 9