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1 TabletopMaterials, FEBRUARY2017 New sletter Mounting&HexTolsIsue NEW 1010SmoothSeriesBars New 1010-SProfiles TabletopMaterials MountingTabletops HexTools
2 ExtrusionBuilderNewsisafreenewsle er forpeoplethatbuildframesusingt-slo edaluminum extrusionsandcomponents.itisdesignedtobeboth informa veandhelpfulforbothprofesional builders/asemblersand do-it-yourselfers. ExtrusionBuilderNewsispublishedbyF&LIndustrial Solu ons,inc.-adesignerandbuilderofprofesional industrialframingusingt-slo edaluminum extrusion. F&LIndustrialSolu onsuses80/20 slineofaluminum products,andisproudtobeanauthorizedful-service, Tier-180/20distributor.Wefeel80/20offersthe largest,mostcompletelineoft-slotcomponentsinthe world,withthehighestqualityatthebestprice.so eventhoughyoumayfindreferencesto80/20t-slot profilesandcomponentsthroughtoutthisnewsle er, mostinforma onshouldbeapplicable-evenifyouuse adifferentbrand/lineoft-slo edaluminum extrusion. Ourgoalistopublishanewsleterthatisusefulfor everyonethatbuildsusingt-slo edaluminum extrusion.thanksforreadingandenjoy! What Inside? New1010SmoothSeriesProfiles...3 Commonmaterialsfortabletops...4 FlushMoun ngtabletops...6 HiddenMountTabletops...7 HexTools...BC Events...BC StoreDiscount...BC ToSubscribetoExtrusionBuilderNews, pleasevisitourcompanywebsite: AlAboutTabletops ThiseditionofEBNprovidesinformationabouttabletops,materials,howtomountthem,theconceptof pre-loading (whichweusehereinourassemblydepartment),andthebasichextoolsrequiredfor assemblyingt-slots.thisissuealsohasanoverviewofthenew1010smoothseries-15newbarsthatgive youonemorealternativefordesigningt-slotstructures. Whiletabletops,doors,shelvesandsidepanelscanbemadefrom thesamematerials,certainmaterialsare betersuitedfortabletops.thisdocumentshouldhelpyouunderstandthesematerialsbeter. KeyMaterialsAtributes: Thickness Stength HeatResistance UV/SunlightResistance Safety Color Price Note:Thethicknessandstrengthofyourtabletopandshelfmaterialswilhaveanefectontheframedesign.For example,ifyouhavealong30 x72 table-thenumberofcrossbracesunderthetabletopwilbemoreforthin tabletopmaterialsandlessforthicktabletopmaterials.sometimes,payingmoreforathickertabletopwildecreasethe framecosts,andsometimesincreasingtheframingwilalowyoutousethinnermaterialswhilestilachievingthesame structuralstrengthtarget. 2
3 New 1 x1 SmoothProfiles-1010-SSeries Inthepast,ifyouwantedasmooth-sided1 x1 bar,youwereforcedtouse the25metricseries bars.notanymore.80/20hasfinalyfiledinthe10serieslineof1 x1 profileswith10newsmooth-sided barsasshownbelow. Pleasenoticethatthenewbarsinclude4close-sidedbars(1001-S,1002-S,1003-S,1004-S). Albar/profilesshownabovearenowavailableforpurchase.Specificationsforthesenewbarsareshowin thenewcatalog21.oryoucandownloadtheaddendum forcatalog20from thedownloadsectionofthe F&LIndustrialSolutionswebsite( Theoriginal10Seriesbarsfeaturethealign-a-groovefinishthatmakes aligning90 o barseasierandstraight.however,manypeoplepreferthe lookofthesmoothseries. Pricingforthesmoothbarsisexactlythesameasfortheoriginal10 seriesbars,sochoosetheoneyoulikebest. 3
4 CommonMaterialsForTabletops PhenolicResin:Adecorativedurablesurfacewithexceptionalimpactandscratchresistance.Itisa versatileoptionthatresistsmoistureanddirtaccumulation,makingiteasytoclean.itiscommonlyusedfor interiorapplicationssuchasworksurfacesandtableordesktopsinoficesandlaboratories.#1forlabs. HDPE:Astrong,corosionresistantoptionthatprovidesdurabilityandresistswarping.Ithasatextureon bothsides,whichmasksscratchesandmarks.thesurfacelayerhasadotpaterntexturethatinhibits slippageandpromoteswaterdrainage.hpdepanelsarechemicalandimpactresistant,andfeaturea specialhigh-friction,polymersurfacethatisenvironmentalystabilizedtoresistharshsunandsea conditions,includingultravioletlight.agreatsolutioninawiderangeofindoor/outdoorapplications. ABS:Costefectivematerialwithonesmoothsideandonehaircel(texturedside)whichhidesscratches andmarks.itprovidesimpactresistanceandisstableupto180degreesfarenheit.absisanidealmaterial forstructuralapplicationswhenimpactresistance,strength,andstifnessarerequired.itiseasytopaintand glueandisfdacompliantforuseinfoodprocessingapplications. Aluminum:Madeof6061-T6aluminum aloythatcomesinanunanodizedmilfinish.itisastrongdurable optionthatisoftenusedindustrialtabletops.itoferssuperiorweight-to-strengthratiooverstainlesssteel andsuperioranti-corosiveproperties.itcanalsobeanodizedorpowdercoated. HybridMetal:Acompositefeaturingaplasticcoreandthinaluminum skinsonbothsidesmakesthis materialalightyetdurableoption.thispanelisstableupto125degreesfahrenheitandisweather resistant,makingitsuitableforindoorandsomeoutdoorapplications.availableinmultiplecolors. LaminatedWood:Laminatetabletopsusualyhaveavinyllaminatesurfacethatprovidesanaesthetic appearancewithaninternalcoremadeofparticleboard.theyarecommonlyusedforindoorapplications suchaskitchencountertops,workstations,desksandtables. ThedataaboveisstrictlytheopinionofF&LIndustrialSolu onsandismeantasaverygeneralguide.wehighlyrecommendreadingthetechnicalspecifica ons from themanufacturerforfurtherinforma on. IndoorTabletopMaterialsByPopularity: OutdoorTabletopMaterialsByPopularity: 1.PhenolicResin 2.HDPE 3.ABS 4.Aluminum Composite 5.Aluminum 6.LaminatedWood 1.HDPE 2.Aluminum Composite 3.Aluminum 4.HybridMetal 5.ABS 4
5 Aluminum Plate ABS Aluminum Composite HDPE PhenolicResin WoodLaminate
6 MountingTabletops-Method#1-FlushMount FlushMountwithFlatheadBolt&Drop-InT-Nut Thismountingmethodisthemostcommonforlab tables,workbenches,desks,tables,counters,carts, etc. Thismethodrequirescountersinkingholesthroughthe Thismethodrequirescountersinkingholesthroughthe tabletop.countersunkholeshaveataperedshapethat wilfittheflatheadboltandcreateaflat,professional surfacelook. Step1: Step1:Determinethenumberofholesyouneedto mountyourtabletop,andtheirlocation.hereishowwe dothis.first,weassign4boltlocationstothecorners (assumingyouhavearectangularorsquaretabletop). Next,weaddadditionalboltsifthelengthorwidthofthe tableisover24.forexample,wewouldonlyuse4 boltsona24 x24 table.butonatablethatis24 x48 -wewoulduse6bolts.ifthetablesizeisn tinnice24 -wewoulduse6bolts.ifthetablesizeisn tinnice24 increments,makesureyoucenterouttheholesyouadd betweenthecornerstoitlooksbalanced.onceyou knowhowmanyholesyouneed,marktheirlocationson yourtabletop. Step2:Drilthepropersizeholeforyourflatheadbolt sizealthewaythroughthetabletop.noholeinthebar orframeisrequired. Step3: Step3:Usingacountersinkbitandthesamecenterline youusedfortheholes,countersinkeachhole.themost importantthingtorememberisyoumustsetthedepth justrightoryourcountersunkholewilbetoosmalor toolarge.ifyouarenotusingadrilpress,createsome typeofjigtopreventthebitfrom goingtodeepinthe tabletop. Step4: Step4:Pre-loadaltheboltsandt-nutsonthetabletop. Step5: Step5:Nowsetthetabletopontopoftheframe.It won tlayflatbecausethet-nutsarenotalignedwiththe slot.nowusingapencilwiththeeraserside,rotatethe t-nutsuntiltheyarealignedwiththeslotbelow.ifyoudo thisright,yourtabletopwildropdownflatonthebaras yougoaroundthetable. Step6: Step6:Whentheentiretabletopislayingflatonthe frame,tighteneachboltuntiltight. FlatheadBolt Economy Drop-InT-Nut Tabletop Thismethodrequiresa countersink(ataperedhole) driledthroughthetabletop Pre-LoadingBolt&NutOnTabletop Tabletop 6 Frame
7 MountingTabletops-Method#2-HiddenMount HiddenMountwithFlatheadBolt&Drop-InT-Nut Thismountingmethodisthepreferedmethodif tabletopneedstobeclearofanymountinghardware. Thismethodrequiresmounting2holeinsidecorner bracketstotheupperframe,justunderneaththe tabletopandthenscrewingintothetabletoptosecure thetop. Holescanbepre-driledinsomethickertabletop materials,orhelicoilsmountedintheundersideofthe toptofacilitateatachment.inthesecases,usinga2 holeslotedbracketwouldalowyoutomovementin2 directionsincasetheholewasnotprefectly positioned. Step1:Mount2holeinsidecornerbracketsaround theinsideoftheuppermostframe(theframingthat wilsupportthetabletop). Step2:Iftabletopistobepre-driledoroutfitedwith HeliCoils,thenidentifytheplacementofyourbrackets anddrilholesintheundersideofthetabletop.ifno pre-drilingistobedone,thenskiptostep3. Step3:Placethetabletopontheframeandalignitto itsproperposition.ifholesarepre-driled,loosenand alignyour2holebracketswiththeholes. 2HoleSlotedInsideCornerBrackets Pre-MountedToUpperFrame Step4:Carefulyinstalscrewsonoppositeendsof thetabletoptopreventunwantedtablemovement. Checktomakesurealholeslineup,andthatal bracketshaveaclearpathwaytothebotom ofthe tabletop. Step5:Finishinstalingalscrewsthroughremaining 2holebrackets. 7
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