Metal Sorting Plant - Copenhagen. Information and Q & A Session, 13th January 2015, Copenhagen Søren Dyhr-Jensen/Jens Kallesøe, Afatek A/S

Transkript

1 Metal Sorting Plant - Copenhagen Information and Q & A Session, 13th January 2015, Copenhagen Søren Dyhr-Jensen/Jens Kallesøe, Afatek A/S

2 Overview 1. Plant capacity, lay-out and function 2. Supply of Screens 3. Supply of Sorting Machines 4. Supply of Conveyors 5. Time schedule & Project organisation 2

3 4.34 Hus for tr yk luftkompr essr ( til ISS ) Telt hal dim ension D A B C 32 ton/h 75 ton/h 4.31 Tr ugfor met bånd Oper atørr um 70 x 40 m Center linje spær E F Rustfr it 1.6 ton/h ISS ISS ISS Tavler um Rustfr it fr a ISS 4-50 mm mm NFE - metal 4-50 mm 12 ton/h mm 11 ton/h 9-18 mm 11 ton/h 4-9 mm Flade bånd (Flex bånd) før eddy curr ent og ISS Tragt for output fr a sigte forsynet med spliter og spjæld NFE- metal 1.7 ton/h 30 ton/h 6 ton/h Eddy cur r ent separ ator Eddy cur r ent separ ator Eddy cur r ent separ ator Fe Eddy curr ent Fe separ ator Eddy curr ent separ ator Eddy curr ent separ ator 1.7 ton/h NFE - metal mm Fe 4-50 mm ton/h 7 ton/h 3 ton/h Fe 1-4 mm 13 ton/h mm Ale bånd før eddy cur r ent og ISS :Flade bånd ( Flex) 13 ton/h 9-18 mm 13 ton/h 4-9 mm 2-4 mm 10 ton/h 1-2 mm 9 ton/h mm 8 ton/h mm 14 ton/h G G /50 split 2 mmsigte 33/67 split 1 mmsigte 0.5 mmsigte 18 mmsigte 9 mmsigte 4 mmsigte Opklappelig fingersigte 200 mmspalteafstand Rampe H = ton/h 0-50 mm 67 ton/h 0-18 mm 0-18 mm 54 ton/h 0-9 mm ton/h mm 31 ton/h 0-2 mm 22 ton/h 0-1 mm Filter 1 Filter mm 0-4 mm Fødekasse for slagge 0-50 mm metalsor til ter ing Volumen = 30 m3 Læssehøjde For synetmed = 34 høje m sider + overdækning Ale bånd før sigter Tr ugfor mede F E D A B C Gate Site in Copenhagen Raw ash Storage area for BA gravel F or so rter et sl agg e ti l me l eml age rel l er t il me ta lso r te ri ng d ir ekt e Storage area for BA gravel Presorted ash stored separately untill approved Incoming, raw IBA: 270,000 t/year Input 0-50 mm IBA to metal sorting plant: o 240,000 t/year o 120 t/h O ver st ør rel se ud en je r n 2,5 x12 m dr um Gate FE storage Je rn, l et u den sp ole r, > 50 m m J ern, t un gt t i l s or te r ing f or s pol er Presorting FE upgrade J er n, l et og f int u den s pol er, < 5 0 mm Presorted ash stacked Handsorting Metal sorting plant 0-18 mm Metal storage 0-2 mm 0-1 mm 50 m 3

4 Plant layout Rustfrit fra ISS 4-50 mm NFE-metal 4-50 mm Fe 4-50 mm Container for plastic/papir Opklappelig?ngersigte 200 mm spalteafstand Rampe H = Fødekasse for slagge 0-50 mm til metalsortering Volumen = 30 m3 Læssehøjde = 4 m Forsynet med 3 høje sider + overdækning A Rustfrit 1.6 ton/h NFE-metal 1.7 ton/h A 3 ton/h ISS ton/h mm Eddy current ton/h mm mm sigte 80 ton/h 0-50 mm 4.34 B Alle bånd før eddy current og ISS: Flade bånd (Flex) 4.2 B Hus for tryk luftkompressr (til ISS) C ISS ton/h 9-18 mm Eddy current ton/h 9-18 mm mm sigte ton/h 0-18 mm 0-18 mm 0-18 mm 0-9 mm Alle bånd før sigter Trugformede C D 32 ton/h ISS ton/h 4-9 mm Eddy current Fe ton/h 4-9 mm mm sigte ton/h 0-9 mm D 75 ton/h Output 4.31 sorteret slagge til stakkebånd, Trugformet bånd stakkehøjde 6000 mm E F 0-50 mm Flade bånd (Flex bånd) før eddy current og ISS 30 ton/h 6 ton/h Eddy current Eddy current Eddy current Fe ton/h 2-4 mm 10 ton/h 1-2 mm 9 ton/h mm 8 ton/h mm 14 ton/h G 2 mm sigte 1 mm sigte 50/50 split 0.5 mm sigte G ton/h 0-4 mm 31 ton/h 0-2 mm 22 ton/h 0-1 mm 0-2 mm 0-1 mm F E Conveyor belt for ypass of 2 mm, 1 mm and 0.5 mm screen activated by?ap Operatørrum Tavlerum 1.7 ton/h 3 ton/h Telthal dimension 70 x 40 m Centerlinje spær Tragt for output fra sigte forsynet med splitter og spjæld NFE-metal mm Fe 1-4 mm Filter 1 Filter Rev. F Rev.E Rev D m By-pass ændret mv. Linjer omplaceret, bånd ændret ændret omfordeling mv. Sigter?yttet, betonblokke tilføjet som stativ 4 Indføring strøm fra vold mod AV Miljø Note: 1. Platforme/reposer er ikke vist for linjerne 2-4, 1-2, mm = Båndvægt = Papirafsug = Automatisk prøveudtager for slaggeprøve Rev.C By-pass 2-4, 1-2, mm ændret Metalsorteringsanlæg Plantegning Udf. af: SDJ Tegn. nr.: M-001

5 Plant layout Snit A-A 18 mm sorteringslinje Snit B-B 9 mm sorteringslinje Snit C-C 4 mm sorteringslinje 5

6 Plant layout Snit D-D 2 mm sorteringslinje Snit E-E 1 mm sorteringslinje Snit F-F 0.5 mm sorteringslinje Snit G-G Svingbart spjæld 1/3 2/3 2 mm sigte 1 mm sigte 0.5 mm sigte 6

7 Input 0-50 mm BA Flow = 120 t/h Bulk density = kg/dm3 Gravimetric humidity = 7-15% w/w 0-18 mm Flow = 98,4 t/h Bulk density: Approx 1.20 kg/dm3 Gravimetric humidity: Approx 15% w/w 18 mm screen mm Flow = 21,6 t/h Bulk density: Approx 1.15 kg/dm3 Gravimetric humidity: <15% w/w 9-18 mm Flow = 20,4 t/h Bulk density: Approx 1.20 kg/dm3 Gravimetric humidity: Approx. 10% w/w Single EC w/magnet Inductive sorting sensor Components and mass flow 0-9 mm Flow = 78 t/h Bulk density: Approx 1.10 kg/dm3 Gravimetric humidity: Approx 20% w/w 9 mm screen 4-9 mm Flow = 19,2 t/h Bulk density: Approx kg/dm3 Gravimetric humidity: Approx. 15% w/w Double EC w/magnet Inductive sorting sensor 0-4 mm Flow = 58,8 t/h Bulk density: Approx. 1,0 kg/dm3 Gravimetric humidity: Approx 20% w/w 4 mm screen 2-4 mm Flow = 14,4 t/h Bulk density: Approx 1.10 kg/dm3 Gravimetric humidity: Approx. 12% w/w Double EC w/magnet Inductive sorting sensor 2 mm screen Double EC w/magnet 0-2 mm Flow = 44,4 t/h Bulk density: Approx. 1,0 kg/dm3 Gravimetric humidity: Approx 20% w/w 1-2 mm Flow = 12 t/h Bulk density: Approx 1.15 kg/dm3 Gravimetric humidity Approx 15% w/w 0-1 mm Flow = 32,4 t/h Bulk density: Approx 1.1 kg/dm3 Gravimetric humidity: Approx 20% w/w 1 mm screen mm Flow = 10,8 t/h Bulk density: Approx 1.20 kg/dm3 Gravimetric humidity. Approx 15% w/w Double EC w/magnet 0.5 mm screen Double EC w/magnet 0-0,5 mm Flow = 21,6 t/h Bulk density: Approx 1.0 kg/dm3 Gravimetric humidity: Approx 20 % w/w 7

8 Supply of Screens 1. Supply of 5 pcs. screens (additionally 1 pcs. screen is optional) 2. Supply of steel structures for screens, for installation of screens on concrete block foundations provided by Afatek 3. Transportation of screens and steel structures to Afatek site in Copenhagen 4. Preparation of detailed drawings and documentation for screen layout 5. Installation of screens on Afatek site in Copenhagen 6. Start-up/commissioning, performance test 8

9 Supply of Sorting Machines 1. Supply of 6 set of eddy current machines (6 lines), a total of 11 eddy current machines including equipment for sorting of ferrous metal 2. Supply of 3 inductor sensor machines (3 lines) 3. Supply of steel structures for all 9 units of sorting machines 4. Transportation of sorting machines and steel structures to Afatek site in Copenhagen 5. Installation of the machines on Afatek site in Copenhagen 6. Detailed project, installation, commissioning, performance test 9

10 Supply of Conveyors 1. Design of and supply of conveyor belts and feeding system, incl. steel structures 2. Supply of windsifters 3. Transportation of conveyor belts, feeding system, steel structures, wind sifters to Afatek site in Copenhagen. 4. Installation of conveyor belts, feeding system, steel structures, wind sifters 5. Project management for the complete project, including detailed engineering and co-ordination with suppliers of screens and sorting machines. 6. Detailed project, installation, commissioning, performance test 10

11 Main plan 11

12 Detail project 12

13 13 Commisioning plan

14 Project organisation 14