PARTS CATALOGUE FL125 SHOGUN 125 FL125 FL125S-G FL125SD-G 1 ST E DITION B-16H10-000

Transkript

1 FL SHOGUN 00B-H0-000 PARTS CATALOGUE FL FLS-G FLSD-G 00- ST E DITION

2

3 PREFACE. MODIFICATION NOTICE When it becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use A parts bulletin will be sent to you on all occasions when changes in parts SUZUKI GENUINE PARTS Which have passed a strict inspection which guarantees occur, including interchangeable modifications between new parts and old ones. quality and performance. This parts catalogue covers the list of all service parts for SUZUKI. NOTE FLS-G, SD-G. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with INSTRUCTIONS FOR QUOTING THE CATALOGUE other models.. In respect of rubber hoses and vinyl tubes, plese be sure to use them by. DIMENSIONS cutting off according to the length mentioned on parts catalogue or what Dimensions of the parts in this catalogue are indicated in unit millimeters. is actually required on the vehicle.. Note that the drawings on the illustration page are for ready reference. ABBREVIATIONS of spare parts number, not to be used as an assembly manual. Abbreviations used in this catalogue are as follows: When assembling, use "SUZUKI SERVICE MANUAL" AR : As required NT : Number of teeth ASSY : Assembly OPT : Optional. STD.COLOR CHART E.No. : Engine number OS : Over size COLOR NO. PARTS COLOR DESCRIPTION F.NO. : Frame number STD : Standard 0 SUPER BLACK d : Diameter of material T : Thickness SILVER ID : Inside diameter US : Under side R 000 GRAY OD : Outside diameter W : Width Z CRYSTRAL SILVER-S L : Length L SILVER-E LH : Left hand side 0H WARM SILVER RH : Right hand side B GRAY FLAT BLACK. INNER PARTS OF ASSEMBLY C BASE GRAY MET. Parts name with a dot (. ) in front as shown in the description column indicates W WHITE the component of the assembly also available individually. BLACK (ACRYLIC-MELAMINE) OLS BLACK T GOLD

4 . ก ก " ก ". ก ก กก ก ก ก ก ก ก ก ก. ก ก ก FLS-G, SD-G ก. ก ก ก ก ก " ก ". ก ก. ก ก ก COLOR NO. PARTS COLOR DESCRIPTION 0. ก ก ก R 000 AR : ก NT : Z - ASSY : ก OPT : ก L - E.No. : OS : ก 0H F.NO. : STD : B d : ก T : ID : ก US : ก C OD : ก ก W : ก W L : - LH : OLS RH : T. (. ) ก. ก ก ก ก ก

5 - -0 SHOGUN MODEL CODE FLS-G,FLSD-G YEAR 00 MONO TONE MOTORCYCLE COLOR NAME COLOR CODE & COLOR CODE YNR PARTS COLOR CODE COLOR NAME YNR NEW TITAN BLACK SERIAL FRAME & ENGINE NUMBER MODEL FLS-G FLSD-G FRAME NO. ENGINE NO. BFA-TH0 F-TH0 BFB-TH0 F-TH0 - COLOR PARTS (WITH TAPE) REF.NO. DESCRIPTION PART NO. COVER FRAME LOWER RH 0-H0 COVER FRAME RH 0-H0 COVER FRAME LOWER LH 0-H0 COVER FRAME LH 0-H0 COVER FRAME CENTER 0-H00 SHIELD LEG RH NO. 0-H0 SHIELD LEG RH NO. 0-H0 SHIELD LEG LH NO. 0-H0 SHIELD LEG CENTER FRONT -H00 0 SHIELD LEG LH NO. 0-H0 COVER FRAME HEAD 0-H0 FENDER FRONT NO. 0-H0 COVER HANDLE FRONT -H00 COVER HANDLE REAR -H0 COVER HANDLE UPPER -H00 PARTS COLOR CODE YNR NEW TITAN BLACK YNR YNR YNR YNR YNR YNR YNR YNR YNR YNR YNR YNR YNR YNR YNR 00-

6 - -0 SHOGUN MODEL CODE FLS-G,FLSD-G YEAR 00 MONO TONE MOTORCYCLE COLOR NAME COLOR CODE & COLOR CODE YNR PARTS COLOR CODE COLOR NAME YNR NEW TITAN BLACK SERIAL FRAME & ENGINE NUMBER MODEL FLS-G FLSD-G FRAME NO. ENGINE NO. BFA-TH0 F-TH0 BFB-TH0 F-TH0 - COLOR PARTS (NO TAPE) REF.NO. DESCRIPTION PART NO. COVER FRAME LOWER RH -H00 COVER FRAME RH -H0 COVER FRAME LOWER LH -H00 COVER FRAME LH -H0 COVER FRAME CENTER -H00 SHIELD LEG RH NO. -H00 SHIELD LEG RH NO. -H00 SHIELD LEG LH NO. -H00 SHIELD LEG CENTER FRONT -H00 0 SHIELD LEG LH NO. -H00 COVER FRAME HEAD -H0 FENDER FRONT NO. -H00 COVER HANDLE FRONT -H00 COVER HANDLE REAR -H0 COVER HANDLE UPPER -H00 PARTS COLOR CODE YNR NEW TITAN BLACK YNR YNR YNR YNR YNR YNR YNR YNR YNR YNR YNR YNR YNR YNR YNR 00-

7 - -0 SHOGUN MODEL CODE FLS-G,FLSD-G YEAR 00 TWO TONE MOTORCYCLE COLOR NAME COLOR CODE & COLOR CODE GDG GDH GDJ PARTS COLOR CODE YTA + YNR YTB + YNR YSZ + YNR COLOR NAME PRL.VIGOR BLUE + NEW TITAN BLACK CDY.SUMMER RED + NEW TITAN BLACK MET.MAJESTIC GOLD + NEW TITAN BLACK SERIAL FRAME & ENGINE NUMBER MODEL FLS-G FLSD-G FRAME NO. ENGINE NO. BFA-TH0 F-TH0 BFB-TH0 F-TH0 - COLOR PARTS (WITH TAPE) PARTS COLOR CODE REF.NO. DESCRIPTION PART NO. GDG GDH GDJ PRL.VIGOR BLUE (YTA) CDY.SUMMER RED (YTB) MET.MAJESTIC GOLD (YSZ) NEW TITAN BLACK (YNR) NEW TITAN BLACK (YNR) NEW TITAN BLACK (YNR) COVER FRAME LOWER RH 0-H0 GDG GDH GDJ COVER FRAME RH 0-H0 GDG GDH GDJ COVER FRAME LOWER LH 0-H0 GDG GDH GDJ COVER FRAME LH 0-H0 GDG GDH GDJ COVER FRAME CENTER 0-H00 YNR YNR YNR SHIELD LEG RH NO. 0-H0 GDG GDH GDJ SHIELD LEG RH NO. 0-H0 GDG GDH GDJ SHIELD LEG LH NO. 0-H0 GDG GDH GDJ SHIELD LEG CENTER FRONT -H00 YTA YTB YSZ 0 SHIELD LEG LH NO. 0-H0 GDG GDH GDJ COVER FRAME HEAD 0-H0 GDG GDH GDJ FENDER FRONT NO. 0-H0 GDG GDH GDJ COVER HANDLE FRONT -H00 YTA YTB YSZ COVER HANDLE REAR -H0 YTA YTB YSZ COVER HANDLE UPPER -H00 YNR YNR YNR 00-

8 - -0 SHOGUN MODEL CODE FLS-G,FLSD-G YEAR 00 TWO TONE MOTORCYCLE COLOR NAME COLOR CODE & COLOR CODE GDG GDH GDJ PARTS COLOR CODE COLOR NAME YTA + YNR PRL.VIGOR BLUE + NEW TITAN BLACK YTB + YNR CDY.SUMMER RED + NEW TITAN BLACK YSZ + YNR MET.MAJESTIC GOLD + NEW TITAN BLACK SERIAL FRAME & ENGINE NUMBER MODEL FLS-G FLSD-G FRAME NO. BFA-TH0 BFB-TH0 ENGINE NO. F-TH0 F-TH0 - COLOR PARTS (NO TAPE) PARTS COLOR CODE REF.NO. DESCRIPTION PART NO. GDG GDH GDJ PRL.VIGOR BLUE (YTA) CDY.SUMMER RED (YTB) MET.MAJESTIC GOLD (YSZ) NEW TITAN BLACK (YNR) NEW TITAN BLACK (YNR) NEW TITAN BLACK (YNR) COVER FRAME LOWER RH -H00 YTA YTB YSZ COVER FRAME RH -H0 YNR YNR YNR COVER FRAME LOWER LH -H00 YTA YTB YSZ COVER FRAME LH -H0 YNR YNR YNR COVER FRAME CENTER -H00 YNR YNR YNR SHIELD LEG RH NO. -H00 YNR YNR YNR SHIELD LEG RH NO. -H00 YTA YTB YSZ SHIELD LEG LH NO. -H00 YTA YTB YSZ SHIELD LEG CENTER FRONT -H00 YTA YTB YSZ 0 SHIELD LEG LH NO. -H00 YNR YNR YNR COVER FRAME HEAD -H0 YTA YTB YSZ FENDER FRONT NO. -H00 YNR YNR YNR COVER HANDLE FRONT -H00 YTA YTB YSZ COVER HANDLE REAR -H0 YTA YTB YSZ COVER HANDLE UPPER -H00 YNR YNR YNR 00-

9 FIG FIG. 0 FIG. FIG. 0 0 FIG. 0 0 FIG.A FIG FIG.

10 FIG. FIG FIG.0 0 FIG. 0 0 FIG. 0 0 FIG. 0 0 FIG. 0 0 FIG. 0

11 FIG FIG. 0 FIG.A FIG. FIG. 0 FIG.0 FIG. 0 FIG.

12 FIG. 0 FIG FIG. 0 FIG. FIG. 0 FIG. 0 FIG.0 0

13 0 FIG. 0 FIG. 0 FIG. 0 FIG. 0 0 FIG.

14 FIG. 0 0 FIG.0 0 FIG. FIG. 0 FIG FIG. FIG FIG.

15

16 FIG FIG. CYLINDER HEAD FLS-G, SD-G 0-H00 HEAD, cylinder RING, valve guide. -0G0.GUIDE, valve. ก -H00 GASKET, cylinder head ก 0- PIN, cylinder knock ก 0-0 NUT, cylinder head 0-00 GASKET, cylinder BOLT ก BOLT, cylinder head (L00) 0-00 SPARK PLUG (ND, U0FS-U) (ND, U0FS-U) 0 -G00 CAP, inspection O-RING, inspection cap 0-00B BOLT, inspection cap -F0 COVER, cylinder head (LH) O-RING, cylinder head cover (LH) 0-00B BOLT, cylinder head cover LH -0G00 CLAMP, over flow hose 0-H00 PIPE, intake O-RING 00-0A BOLT, intake carburetor 0-0G00 INSULATOR, carburetor GASKET, cylinder head plug ก 0-0B PLUG, cylinder head 0-0A BOLT, intake head A NUT, intake pipe 0-00A BOLT, cylinder head stud FLS-G, SD-G

17 FIG. FIG. CYLINDER FLS-G, SD-G 0-H00-0F0 CYLINDER 00-0 STUD BOLT (L) -H00 GASKET, cylinder ก 0- PIN, cylinder knock ก FLS-G, SD-G

18 FIG. 0 FIG. CRANKCASE FLS-G, SD-G CRANKCASE SET FLS-G CRANKCASE SET FLSD-G 0- PIN, crankcase ก 0-0 BOLT, crankcase 0-00B BOLT, crankcase 0-0B BOLT, crankcase 0-0B BOLT, crankcase 0-000T UNION, breather hose ก ก -H00 SEPARATOR, oil breather ก ก BOLT, engine mounting (L00) 0 0-0A NUT, engine mounting 0-0B PLUG, oil gallery GASKET, oil gallery ก 0-H00 GUARD COMP, engine กก -H00.DAMPER, engine guard. ก 00-0A BOLT 0-0A BOLT FLS-G, SD-G

19 FIG. 0 FIG. CRANKCASE COVER FLS-G, SD-G 0-H00 COVER, clutch -H00 GASKET, clutch cover ก 0-0 PIN, clutch cover ก 0-00A BOLT, clutch cover 0-00A BOLT, clutch cover -G00 PLUG, engine oil filler O-RING 00-0A PLUG, oil check 0-00 GASKET, oil check plug ก 0 -H00 CAP, clutch cover 0-00A SCREW, clutch cover cap ก -H00 COVER, magneto -H00 GASKET, magneto cover ก 0-0 PIN, megneto cover ก 0-00A BOLT, magneto cover 0-0A BOLT, magneto cover 0-0 PLUG, top 0-00 GASKET, top plug ก 0-0 PLUG, hole O-RING, hole plug 0-H00 COVER, engine sprocket 0-00A BOLT, engine sprocket cover 0 FLS-G, SD-G

20 FIG. 0 0 FIG. CRANKSHAFT FLS-G, SD-G - 00-H00 CRANKSHAFT ASSY FLS-G - 00-H0 CRANKSHAFT ASSY FLSD-G 0-H00.CRANKSHAFT, RH CRANKSHAFT, LH. FLS-G - -0.CRANKSHAFT, LH. FLSD-G 0-0.CONNROD SET. ก -G00-0C0..ROD, connecting..ก -0G00-0A0..PIN, crank.. กก 0-0-0B0..BEARING, crank pin.. ก ก 0-0 BEARING, crankshaft LH ก 0- BEARING, crankshaft middle ก BEARING, crankshaft RH ก 0- CIRCLIP, crankshaft bearing RH -H00 GEAR, crankshaft balancer drive ก -H00 GEAR, oil pump drive PISTON SET (STD) ก (STD) PISTON SET (OS:0.) ก (OS:0.) PISTON SET (OS:.0) ก (OS:.0) - -G-0F0.PISTON (STD). ก (STD) - -G-00.PISTON (OS:0.). ก (OS:0.) - -G-00.PISTON (OS:.0). ก (OS:.0) - 0-0G0.RING SET, piston (STD). ก (STD) - 0-0G0-00.RING SET, piston (OS:0.). ก (OS:0.) - 0-0G0-00.RING SET, piston (OS:.0). ก (OS:.0) -0G00.PIN, piston. ก ก 0-00.CIRCLIP. ก ก SHIM (T:0.) SHIM (T:0.0) SHIM (T:0.) SHIM (T:0.0) SHIM (T:0.) SHIM (T:0.0) SHIM (T:0.) PIN, crank balancer drive ก FLS-G, SD-G

21 FIG.A FIG. A STARTER CLUTCH FLSD-G 00-0 CLUTCH SET,starter -0F0.CLUTCH,starter one way. 0-H00.GEAR COMP,starter clutch. 00-0B BOLT,starter clutch -G00 GEAR,starter idle PIN,starter idle gear ก 00-0 SPACER,starter idle gear FLSD-G

22 FIG. FIG. CRANK BALANCER ก FLS-G, SD-G -H00 BALANCER,crank ก -H00 GEAR,balancer driven ก -H00 RACE,crank balancer driven gear inner ก -E0 SPRING,crank balancer gear -G00 DAMPER,crank balancer gear ก 0-00 WASHER,crank balancer driven gear CIRCLIP,crank balancer driven gear 0-0 BEARING,crank balancer shaft ก 0-0B NUT,crank balancer KEY,crank balancer driven gear ก -H00 SPACER,crank balancer driven gear 0-0 WASHER,crank balancer driven gear 0 FLS-G, SD-G

23 FIG FIG. CAM SHAFT/VALVE ก FLS-G, SD-G 0-H00 CAM SHAFT SET ก -H00.CAM SHAFT. ก 0-00.BEARING, cam shaft LH. ก ก -H00 SPROCKET, cam shaft PIN, sprocket knock ก PIN, sprocket angle ก -0G0 STOPPER, decomp cam. ก 00-00T BOLT, sprocket cam. -G00 WASHER, decomp shaft 0-0G00 SPRING, decomp cam ก -0G00 SHAFT, decomp cam ก ก 0-0 BEARING, cam shaft RH ก ก 0-G0 ARM, valve rocker ก -0.SCREW, adjusting. ก ก -A00.NUT, adjusting. ก -G0 SHAFT, rocker arm ก ก ก -G0 VALVE, intake -G0 VALVE, exhaust -G0 SPRING, valve 0-0G00 RETAINER, valve spring -0G00 COTTER, valve -0G00 SEAT, valve spring SEAL, valve stem oil 0-00 WASHER, rocker arm ก -G00 RETAINER, rocker arm shaft ก ก 0-0B SCREW, rocker shaft retainer ก FLS-G, SD-G

24 FIG. FIG. CAM CHAIN FLS-G, SD-G 0-0G00 CHAIN, cam shaft drive -GA0 GUIDE, cam chain -G0 TENSIONER, cam chain 00-0 BOLT, cam chain tensioner WASHER, tensioner bolt 0-0G00 ADJUSTER ASSY, tensioner -H00 GASKET, tensioner adjuster ก 0-00B BOLT, tensioner adjuster FLS-G, SD-G

25 FIG FIG. CARBURETOR FLS-G, SD-G 00-H0 CARBURETOR ASSY 0-0G00.TOP CAP ASSY. -0G00.GASKET.. ก -0G00.SPRING. -0G00.PISTON VALVE. ก -F00.WASHER. -F00.SPRING. -0G00.HOLDER. -0.E-RING. 0 -F00.RING. -0A00.PACKING. ก -000.PIN. ก 0-0G00.NEEDLE ASSY. ก 0-0.SCREW. ก 0-00.JET, PILOT (.). (.) 0-00.JET, MAIN (.). (.) -0G0.PIPE. -0GE0.JET, NEEDLE. ก 0-0D00.FLOAT ASSY. ก 0 -G00.SCREW, DRAIN. ก -0.HOLDER, GUIDE. ก -000.SPRING PLUNGER ASSY. ก -0G0.ADJUSTER. ก -0G00.ADJUSTER, air. ก ก -00.SPRING. -0G0.SPRING. -00.WASHER. -00.O RING SCREW. ก -C0.O RING. 0-0G0.DIAPHRAGM ASSY. -0G0.SPRING. FLS-G, SD-G

26 FIG. 0 0 FIG. CARBURETOR FLS-G, SD-G 0-0G0.DIAPHRAGM,cover. 0-0G00.SCREW. ก -0G00.ROD.ก -00.RING. -0D0.E RING. -0G00.RING. 0-0G00.SPRING. -0G00.RING. -A0.HOSE (L:) HOSE (L:0). ก -00.O-RING. -H00.JET, needle (HP0-). (HP0-) 0 0 FLS-G, SD-G

27 FIG.0 FIG. 0 AIR CLEANER ก ก FLS-G, SD-G 00-0G0 CLEANER ASSY,air ก ก 0-0G0.CAP,air cleaner. ก ก -0G00.GASKET,air cleaner cap.. ก ก ก 0-0G0.FILTER,air cleaner. ก ก -0G00.PLUG,drain. ก -0.CLIP CLAMP. 0-00B.SCREW. ก 0-00 SCREW,air cleaner ก 0 -H00 HOSE,breather ก CLIP 0 FLS-G, SD-G

28 FIG. 0 FIG. MUFFLER FLS-G, SD-G -0D00 GASKET, exhaust pipe ก BOLT STUD 0-00B NUT, exhaust pipe 0-H00 PIPE exhaust 0-H0 MUFFLER ASSY -F00 CONNECTOR, muffler 00-0B BOLT, muffler connector 00-00B BOLT, muffler support 0-00B NUT, muffler support SPACER, muffler support 00-0 CUSHION, muffler support ก 00-0 WASHER, muffler support 0-H00 COVER, muffler กก -H00 SPACER, muffler cover CUSHION, muffler cover ก -0H00 SCREW, muffler cover ก 0 FLS-G, SD-G

29 FIG. FIG. OIL PUMP FLS-G, SD-G 00-H00 PUMP ASSY, engine oil -00 GEAR, oil pump driven ก PIN, oil pump ก 0-0 WASHER, oil pump driven 0-0 E- RING, oil pump driven 0-0B BOLT, oil pump 0-0 PIN, oil pump ก 0-00 STRAINER, engine oil ก ก 0-G00 FILTER, engine oil ก 0 -H00 CAP, oil filter ก 0-0A BOLT, oil filter cap -H00 O-RING, oil filter cap SPRING, oil filter -H00 CAP, oil strainer ก ก -H00 O-RING, oil strainer cap 0-0A BOLT, oil strainer cap 0-00A BOLT, oil strainer cap 000-0B PLUG, oil drain GASKET, oil drain ก 0 FLS-G, SD-G

30 FIG. 0 FIG. AIR VALVE ก FLS-G, SD-G 0-H00 VALVE ASSY, nd air reed ก 0-H00 BRACKET, nd air valve ก ก 00-0B BOLT, nd air valve bracket -H00 HOSE, nd air cleaner ก -H00 HOSE, nd air valve vacuum ก 0-H00 PIPE, nd air ก -H00 GASKET, nd air pipe ก -H00 HOSE, nd air valve ก 00-0 CLIP, nd air cleaner hose NO CLIP, nd air cleaner hose NO. 0-0B BOLT, nd air pipe stud 0-0B BOLT, nd air valve 0-00B NUT, nd air pipe 00-0 CLIP,nd air cleaner hose 00-0 CLIP, nd air cleaner hose -H00 PIPE, nd air NO. ก -H00 HOSE, nd air valve NO. ก FLS-G, SD-G

31 FIG FIG. CLUTCH FLS-G, SD-G 0-F0 HOUSING, clutch st -0G00 GEAR, primary drive ก -F00 RING, primary drive gear -F0 SPACER, primary drive ก -D0 RACE, one way clutch ก -F00 RETAINER, one way clutch ก 0-00 WASHER, primary drive gear ROLLER, one way clutch ก ก SPRING, one way clutch G00 GEAR ASSY, primary driven -F0 SPACER, primary driven gear -0G00 HUB, clutch sleeve -F00 PLATE, clutch drive -D0 PLATE, clutch driven -0G00 DISC, clutch pressure ก -0G00 PLATE, release 00-0 SPRING, clutch ก -0G00 BOLT, clutch spring 00-0 NUT, clutch sleeve hub WASHER, clutch sleeve hub 0-0 WASHER, clutch sleeve wave 00- SPACER, primary driven gear ก 0-0G0 CLUTCH ASSY, shoe 00-0 NUT, shoe clutch WASHER, shoe clutch 0-0 WASHER, shoe clutch wave -0G00 PIECE, clutch push ก ก -H00 ARM, clutch release ก -D0 BOSS, clutch release arm ก FLS-G, SD-G

32 FIG. 0 FIG. CLUTCH FLS-G, SD-G 0 -F00 BOLT, clutch release adjust PIN, clutch release arm ก 0-0A E-RING, clutch release adjuster 0-H00 GUIDE, release ball outer ก ก 0-0G00 BALL, clutch release ก ก 00-0 NUT, clutch release adjuster WASHER, release arm 0-0 BEARING, push piece thrust ก O-RING, clutchrelease adjuster bolt 00-0 SPRING, release arm 0 0 FLS-G, SD-G

33 FIG. 0 0 FIG. TRANSMISSION ก FLS-G, SD-G 0-H00 SHAFT, counter ก -H00 GEAR, nd drive ก -H00 GEAR, rd drive ก -H00 GEAR, th drive ก WASHER, nd drive 0-00 BEARING, counter LH ก CIRCLIP, rd drive BEARING, counter RH ก 0-H00 SHAFT, drive 0 -H00 GEAR, st driven ก -H00 GEAR, rd driven ก -H00 GEAR, th driven ก WASHER, st driven 0-00 BEARING, drive shaft LH ก 0-00 BEARING, drive shaft RH ก 0-0 SEAL, drive shaft CIRCLIP, th driven -0A0 RETAINER, counter shaft ก 0-0B SCREW, counter shaft oil seal retainer ก 0 -H00 RETAINER, drive shaft oil seal ก B BOLT, drive shaft oil seal retainer -0G0 SPROCKET, engine (NT:) ( ) -0G00 PLATE, engine sprocket B BOLT, engine sprocket plate -H00 PLATE, rotary stop ก 0-00 WASHER, rotary wave 0- CIRCLIP 00-H0-0 CHAIN ASSY, drive (0L) (0 ) FLS-G, SD-G

34 FIG FIG. GEAR SHIFTING ก FLS-G, SD-G -H00 FORK, gear shift NO. ก ก -H00 FORK, gear shift NO. ก ก -A0 SHAFT, shift fork NO. กก ก -0 SHAFT, shift fork NO. กก ก -H0 CAM, gear shift ก ก 0-H00 PLATE COMP, shift cam stopper ก ก PIN, cam stopper plate ก 0-00B BOLT, shift cam plate BEARING, gear shift ก 0 0-H00 STOPPER, shift cam ก ก -H00 SPRING.shift cam 0-00 BOLT, shift cam 0-0 WASHER, shift cam 0-H00 ARM, gear shift ก 00-0 SPRING, gear shift plate return -H0 SPRING, shift arm return ก 0-H00 SHAFT, gear shift ก ก -H0 STOPPER, shift arm ก ก ก 00- SPACER, shift arm SEAL, shift shaft oil 00-H0 LEVER ASSY, gear shift ก -00.RUBBER, gear shift pedal. ก B BOLT, shift lever 0-H00 BASE ASSY, gear shift ก ก CONTACT, gear position ก ก O-RING, gear shift SPRING, gear shift 0-00 SCREW, gear shift term ก -H00 PLATE, gear shift cam drive ก ก 0 -H00 PIN, gear shift shaft spring ก 0-00 SPRING, gear shift shaft FLS-G, SD-G

35 FIG. FIG. GEAR SHIFTING ก FLS-G, SD-G -H00 ROLLER, gear shift link arm ก -H00 SPACER, gear shift shaft BEARING, gear shift shaft ก -A0 SHAFT, gear shift NO. ก ก 0-H0 ARM COMP, gear shift ก ก 0-0 WASHER, gear shift shaft NO. 0-H00 ARM COMP, gear shift link NO. ก ก FLS-G, SD-G

36 FIG. 0 FIG. KICK STARTER FLS-G, SD-G -H00 SHAFT, kick starter -0G00 STARTER, kick ก SPRING, kick starter 0- PLATE, kick starter spring -0A00 GUIDE, kick starter spring 0-00 SPRING, kick shaft return -000 STOPPER, kick starter -00 GUIDE, kick starter 000-0B BOLT, kick starter stopper 0 -H00 GEAR, kick starter drive 0- WASHER, kick drive gear 0-00 SEAL, kick starter 00-H00 LEVER ASSY, kick starter -0D0.RUBBER, kick pedal. -G00 BOLT, kick pedal FLS-G, SD-G

37 FIG.A FIG. A STARTER MOTOR FLSD-G 00-0G0 MOTOR ASSY, starting 0-0G00.HOLDER SET, BRUSH. -0G00.BRUSH SET. -D00..SPRING O RING.. -0G00.HOUSING SET. -E00..O RING.. 0-B0.WASHER SET. -E00.O RING G00.BOLT SET O RING.. 0-0B BOLT, starting motor 0-0A NUT, starting motor terminal 0 FLSD-G

38 FIG. FIG. MAGNETO ก FLS-G, SD-G 00-H00 MAGNETO ASSY ก FLSD-G 00-H0 MAGNETO ASSY ก FLS-G - 0-H00.STATOR. FLSD-G - 0-H0.STATOR. FLS-G - 0-H00.ROTOR. ก FLSD-G - 0-H0.ROTOR. ก FLS-G -H00 CLAMP, magneto lead 0-00B SCREW, sensor ก 0-00B SCREW ก 0-0B NUT, magneto rotor 0-0 KEY, magneto rotor ก FLS-G, SD-G

39 FIG. FIG. ELECTRICAL FLS-G, SD-G 00-G00 RECTIFIER ASSY กก 0-0B SCREW, rectifier ก 00-H00 CDI UNIT 0-0G00 CUSHION, cdi unit 0-H0 COIL ASSY, ignition 00-0 CLAMP, cord 0-0B SCREW, ignition coil ก -H00 SEAL, spark plug ก 0-0E00T CAP, spark plug ก 0 -B00 SEAL, high tension cord 00-H00 RELAY ASSY, starting motor FLSD-G 0 FLS-G, SD-G

40 FIG.0 FIG. 0 BATTERY FLS-G, SD-G - 0-0G00 BATTERY (V,.H) (V,.H) FLS-G - 0-0GA0 BATTERY (V,.H) (V,.H) FLSD-G -C00 SPACER, battery -H00 PROTECTOR, battery -A0 PROTECTOR, battery 0-0D0 WIRE, battery minus lead FLSD-G FLS-G, SD-G

41 FIG. 0 FIG. SPEEDOMETER FLS-G, SD-G 00-H0 SPEEDOMETER ASSY 0-H00.GLASS ASSY.ก ก -H00.REFLECTOR ASSY. -H00.LOWER CASE ASSY.ก 0-H0.SPEED & FUEL METER. 0-0.BULB (V.W). (V.W) -H00.SOCKET LAMP ASSY. 0-0.SCREW (X0). ก -000.SCREW (X). ก 0 0-0B SCREW, speedometer ก 0-0G CABLE ASSY, speedometer -0G00 GUIDE speedometer 0-0B SCREW, guide speedomer ก -0G00 CUSHION, speedometer FLS-G, SD-G

42 FIG. FIG. HEADLAMP FLS-G, SD-G 00-H00 HEADLAMP ASSY -H00.UNIT, headlamp. -H00.CORD ASSY. 0-0.BULB (V/W). (V /W) 0-00 SCREW, headlamp ก -F00 CLIP, headlamp FLS-G, SD-G

43 FIG. FIG. FRONT TURN LAMP FLS-G, SD-G 0-H00 LAMP ASSY, front turn RH 0-H00 LAMP ASSY, front turn LH -H00.LENS, R. -H00.LENS, L. -H00.CORD ASSY, R. -H00.CORD ASSY, L. 0-0.BULB (V0W,T). (V 0W) -H00.GASKET. ก 0-0B SCREW, front turnsignal ก RELAY ASSY, turnsignal 0 FLS-G, SD-G

44 FIG FIG. REAR COMBINATION LAMP FLS-G, SD-G 0-H00 LAMP ASSY, rear combination -H00.LENS,rear comb lamp. -H00.GASKET,rear comb lamp. ก 0-0.BULB (V 0W). (V 0W) 0-0A.SCREW,rear comb lamp. ก 0-H00 BRACKET, rear comb lamp ก 0-0B BOLT, rear comb bracket 0-0B SCREW, rear comb lamp under ก 0-00 NUT, lamp rear combination CUSHION, lamp rear combination -0G00T SPACER, rear comb lamp WASHER, rear combination lamp 0-0B SCREW, rear combination lamp ก 0-H00 LAMP ASSY, license WASHER, license lamp 0-0B SCREW, license lamp ก -H0 CUSHION, rear comb lamp 0-H00 REFLEX REFLECTOR ASSY, rear 0-00B NUT, rear 0 -H00 BOLT, rear comb lamp under FLS-G, SD-G

45 FIG. FIG. WIRING HARNESS FLS-G, SD-G - 0-H00 HARNESS, wiring FLS-G - 0-H0 HARNESS, wiring FLSD-G 0-00.FUSE (0A). (0A) CLAMP CLAMP CLAMP CLAMP 00-H00 LOCK ASSY, steering ก 0-00 BOLT, steering lock 0-0G0 SWITCH ASSY, stop lamp 0-00 SPRING, stop lamp switch 00-0G0 HORN ASSY B BOLT 0 FLS-G, SD-G

46 FIG. HANDLE SWITCH FLS-G, SD-G -H00 CAP LIGHTING switch 0-0E0 SWITCH ASSY, dimmer 0-0E0 SWITCH ASSY, turnsignal 0-0G0 SWITCH ASSY, horn 0-0G0 SWITCH ASSY, starter FLSD-G -0G00 HOLDER, starter cable 0-00 SCREW, starter cable holder ก -F0 LEVER CHOKE WASHER, starter 0 0-A SCREW, starter lever ก -0G00 CAP, handle rear cover ก FLS-G FLS-G, SD-G

47 FIG. FIG. FRAME FLS-G, SD-G 00-H00-0 FRAME -H00-L HANDLE, pillion rider ก 00-00B BOLT, pillion rider handle FLS-G, SD-G

48 FIG. FIG. STAND FLS-G, SD-G 00-H00 STAND, center ก -0G00 SHAFT, center stand ก ก 0-0A PIN, center stand cotter 0-0B WASHER, center stand -0G00 SPRING, center stand -0G00 CUSHION, center stand ก 0-0G0 STAND, prop -0G0 BOLT, prop stand 0-0A NUT, prop stand SPRING 0 FLS-G, SD-G

49 FIG. 0 FIG. REAR BRAKE FLS-G, SD-G 0-H0 BAR, front footrest ก ก -00 RUBBER, front footrest ก 00-0B BOLT, front footrest 00-0G00 FOOTREST, pillion RH ก 00-0G00 FOOTREST, pillion LH ก -0G00.RUBBER, pillion footrest. ก -0G00 WASHER, footrest rubber PIN, pillion footrest ก 0- COTTER PIN 0 -H00 BRACKET, pillion RH ก -H00 BRACKET, pillion LH ก 00-0B BOLT, pillion footrest lower WASHER, pillion footrest lower 00- WASHER, pillion footrest upper 0-H00 PEDAL, brake 0-0 SPRING, brake pedal return FLS-G, SD-G

50 FIG.0 FIG. 0 FUEL TANK FLS-G, SD-G 0-0H00 TANK, fuel 0-0 CAP, fuel tank 0-0G GUAGE ASSY, fuel level ก 0-0B SCREW, fuel level ก 00-0A BOLT, fuel tank 00-0G00 COCK ASSY, fuel ก ก -00 FILTER, fuel ก -H00 HOSE, fuel tank & cock 00- CLIP, fuel hose NO HOSE, vacuum ก -0G00 HOSE, fuel cock&carb ก CLIP, fuel hose NO CLIP, vacuum hose 00-0A BOLT, fuel cock -H00 TRAY, fuel tank inlet -G00 CLIP, hose 0 FLS-G, SD-G

51 FIG. FIG. SEAT FLS-G, SD-G 00-H00-VB SEAT ASSY -0G00.CUSHION, center. ก -0G00.CUSHION, front & rear. ก 0-H00 BRACKET, seat hinge -H00 BOLT, seat hinge 0-00B NUT, seat hinge 0-H CABLE, seat lock 00-G00 BRACKET, striker support 0-00B SCREW, striker support bracket ก 0 -G00 MOLDING, seat 00-0 CLAMP, seat cable lock 0 FLS-G, SD-G

52 FIG. FRAME COVER FLS-G, SD-G - 0-H0-YNR COVER COMP, frame RH - 0-H0-GDG COVER COMP, frame RH (YNR) (YNR) - 0-H0-GDH COVER COMP, frame RH (YNR) (YNR) - 0-H0-GDJ COVER COMP, frame RH (YNR) (YNR) - 0-H0-YNR COVER COMP, frame LH - 0-H0-GDG COVER COMP, frame LH (YNR) (YNR) - 0-H0-GDH COVER COMP, frame LH (YNR) (YNR) - 0-H0-GDJ COVER COMP, frame LH (YNR) (YNR) - -H0-YNR.COVER, frame RH. - -H0-YNR.COVER, frame RH. - -H0-YNR.COVER, frame RH. - -H0-YNR.COVER, frame RH. - -H0-YNR.COVER, frame LH. - -H0-YNR.COVER, frame LH. - -H0-YNR.COVER, frame LH. - -H0-YNR.COVER, frame LH. - -H0-YNR.TAPE, cover frame RH. ก ก - -H0-GDG.TAPE, cover frame RH. ก ก - -H0-GDH.TAPE, cover frame RH. ก ก - -H0-GDJ.TAPE, cover frame RH. ก ก - -H0-YNR.TAPE, cover frame LH. ก ก - -H0-GDG.TAPE, cover frame LH. ก ก - -H0-GDH.TAPE, cover frame LH. ก ก - -H0-GDJ.TAPE, cover frame LH. ก ก -H0-YNR.EMBLEM "SHOGUN", cover frame. " SHOGUN" - 0-H0-YNR COVER COMP, frame lower RH - 0-H0-GDG COVER COMP, frame lower RH (YTA) (YTA) - 0-H0-GDH COVER COMP, frame lower RH (YTB) (YTB) - 0-H0-GDJ COVER COMP, frame lower RH (YSZ) (YSZ) - 0-H0-YNR COVER COMP, frame lower LH - 0-H0-GDG COVER COMP, frame lower LH (YTA) (YTA) - 0-H0-GDH COVER COMP, frame lower LH (YTB) (YTB) - 0-H0-GDJ COVER COMP, frame lower LH (YSZ) (YSZ) FLS-G, SD-G

53 FIG. FRAME COVER FLS-G, SD-G 0- -H00-YNR.COVER, frame lower, RH. 0- -H00-YTA.COVER, frame lower, RH. 0- -H00-YTB.COVER, frame lower, RH. 0- -H00-YSZ.COVER, frame lower, RH. - -H00-YNR.COVER, frame lower, LH. - -H00-YTA.COVER, frame lower, LH. - -H00-YTB.COVER, frame lower, LH. - -H00-YSZ.COVER, frame lower, LH. - -H0-YNR.TAPE, cover frame lower RH. ก ก - -H0-GDG.TAPE, cover frame lower RH. ก ก - -H0-GDH.TAPE, cover frame lower RH. ก ก - -H0-GDJ.TAPE, cover frame lower RH. ก ก - -H0-YNR.TAPE, cover frame lower LH. ก ก - -H0-GDG.TAPE, cover frame lower LH. ก ก - -H0-GDH.TAPE, cover frame lower LH. ก ก - -H0-GDJ.TAPE, cover frame lower LH. ก ก 0-H00-YNR COVER COMP, frame center -H00-YNR.COVER, frame center. -H00-.EMB "SUZUKI" cover frame center. "SUZUKI" -H00 COVER, frame front 0-00 NUT, frame cover front 0-0A SCREW, frame cover front ก CUSHION, frame cover -H00 CUSHION, frame cover front 0-0A SCREW, frame cover lower ก -0G00 SCREW, frame cover front lower ก 0-00A SCREW, frame cover side ก -0H00 WASHER, cover & rear fender 0-0A SCREW, frame cover ก 0-0A SCREW, frame cover center ก 0-0A SCREW, frame cover & rear fender ก -G00 CUSHION, frame cover FLS-G, SD-G

54 FIG. LEG SHIELD FLS-G, SD-G - 0-H0-YNR SHIELD LEG COMP,NO. RH - 0-H0-GDG SHIELD LEG COMP,NO. RH (YTA) (YTA) - 0-H0-GDH SHIELD LEG COMP,NO. RH (YTB) (YTB) - 0-H0-GDJ SHIELD LEG COMP,NO. RH (YSZ) (YSZ) - 0-H0-YNR SHIELD LEG COMP,NO. LH - 0-H0-GDG SHIELD LEG COMP,NO. LH (YTA) (YTA) - 0-H0-GDH SHIELD LEG COMP,NO. LH (YTB) (YTB) - 0-H0-GDJ SHIELD LEG COMP,NO. LH (YSZ) (YSZ) - -H00-YNR.SHIELD LEG, NO. RH. - -H00-YTA.SHIELD LEG, NO. RH. - -H00-YTB.SHIELD LEG, NO. RH. - -H00-YSZ.SHIELD LEG, NO. RH. - -H00-YNR.SHIELD LEG, NO. LH. - -H00-YTA.SHIELD LEG, NO. LH. - -H00-YTB.SHIELD LEG, NO. LH. - -H00-YSZ.SHIELD LEG, NO. LH. - -H0-YNR.TAPE, leg shield NO. RH. ก ก - -H0-GDG.TAPE, leg shield NO. RH. ก ก - -H0-GDH.TAPE, leg shield NO. RH. ก ก - -H0-GDJ.TAPE, leg shield NO. RH. ก ก - -H0-YNR.TAPE, leg shield NO. LH. ก ก - -H0-GDG.TAPE, leg shield NO. LH. ก ก - -H0-GDH.TAPE, leg shield NO. LH. ก ก - -H0-GDJ.TAPE, leg shield NO. LH. ก ก - 0-H0-YNR SHIELD LEG COMP, NO. RH - 0-H0-GDG SHIELD LEG COMP, NO. RH (YNR) (YNR) - 0-H0-GDH SHIELD LEG COMP, NO. RH (YNR) (YNR) - 0-H0-GDJ SHIELD LEG COMP, NO. RH (YNR) (YNR) - 0-H0-YNR SHIELD LEG COMP, NO. LH - 0-H0-GDG SHIELD LEG COMP, NO. LH (YNR) (YNR) - 0-H0-GDH SHIELD LEG COMP, NO. LH (YNR) (YNR) - 0-H0-GDJ SHIELD LEG COMP, NO. LH (YNR) (YNR) FLS-G, SD-G

55 FIG. LEG SHIELD FLS-G, SD-G - -H00-YNR.SHIELD LEG, NO. RH. - -H00-YNR.SHIELD LEG, NO. RH. - -H00-YNR.SHIELD LEG, NO. RH. - -H00-YNR.SHIELD LEG, NO. RH. 0- -H00-YNR.SHIELD LEG, NO. LH. 0- -H00-YNR.SHIELD LEG, NO. LH. 0- -H00-YNR.SHIELD LEG, NO. LH. 0- -H00-YNR.SHIELD LEG, NO. LH. 0-H0-YNR.EMB "SUZUKI" leg shield. "SUZUKI" - -H0-YNR.TAPE,leg shield NO. RH. ก ก - -H0-GDG.TAPE,leg shield NO. RH. ก ก - -H0-GDH.TAPE,leg shield NO. RH. ก ก - -H0-GDJ.TAPE,leg shield NO. RH. ก ก - -H0-YNR.TAPE,leg shield NO. LH. ก ก - -H0-GDG.TAPE,leg shield NO. LH. ก ก - -H0-GDH.TAPE,leg shield NO. LH. ก ก - -H0-GDJ.TAPE,leg shield NO. LH. ก ก - -H00-YNR SHIELD, leg center front ก - -H00-YTA SHIELD, leg center front ก - -H00-YTB SHIELD, leg center front ก - -H00-YSZ SHIELD, leg center front ก -H00 SHIELD, leg center rear ก 0-0 SCREW, leg side ก -0G00 SCREW, leg center ก 0-0A SCREW, leg center rear ก 0-A SCREW, leg center upper ก NUT, leg side 0-0A SCREW, leg side upper ก 0-A SCREW, leg side lower ก -0G00T SPACER, leg shield lower CUSHION, leg shield lower -0H00 SCREW, leg shield lower ก FLS-G, SD-G

56 FIG. LEG SHIELD FLS-G, SD-G 0-A SCREW, leg shield rear ก 0-H00 BRACE, RH ก 0-H0 BRACE, LH ก 0-00 SCREW, brace ก 0 -G00 CUSHION, leg shield -H00 CUSHION, leg shield brace ก -H00 SPACER, leg shield brace -0G00 CUSHION, leg shield NO. -0G00 CUSHION, leg shield NO. -0G00 CUSHION, leg shield center -H00 CUSHION, leg shield inner -H00 CUSHION,leg shield upper -H00 LABEL,general warning FLS-G, SD-G

57 FIG. 0 FIG. DAMPER FLS-G, SD-G 0-H00 DAMPER ASSY, front fork, RH 0-H00 DAMPER ASSY, front fork, LH -H00.TUBE, outer RH. ก -H00.TUBE, outer LH. ก -0G00.SEAL, OIL. -0G00.RING, SNAP. -0G00.SEAL, dust. ก -AA0.BOLT. -00.PACKING. ก -H00.CYLINDER. ก ก -E00.SPRING. 0 -H00.RING, piston. 0-H00.TUBE, inner. ก -H00.SPRING, front. -0G00.CAP. -0G00.O RING. -0G00.RING, stopper. FLS-G, SD-G

58 FIG. 0 FIG. FRONT FORK BRACKET FLS-G, SD-G 0-00 BRACKET COMP, lower -00.RACE, outer lower. ก -0G00 BOLT, front fork under -0G00 RACE, inner lower -0G0 RACE, inner upper BALL ก 0-0H00 RACE, outer upper ก -000 SEAL, dust upper ก -0G00 NUT, steering stem WASHER, steering stem FLS-G, SD-G

59 FIG. FRONT FENDER FLS-G, SD-G 0-H00 BRACE, head cover ก 00-0A BOLT, brace - 0-H0-YNR COVER COMP, frame head - 0-H0-GDG COVER COMP, frame head (YTA) (YTA) - 0-H0-GDH COVER COMP, frame head (YTB) (YTB) - 0-H0-GDJ COVER COMP, frame head (YSZ) (YSZ) - -H0-YNR.COVER, frame head. - -H0-YTA.COVER, frame head. FOR GDG - -H0-YTB.COVER, frame head. FOR GDH - -H0-YSZ.COVER, frame head. FOR GDJ - -H0-YNR.TAPE, frame head cover RH. ก ก - -H0-GDG.TAPE, frame head cover RH. ก ก - -H0-GDH.TAPE, frame head cover RH. ก ก - -H0-GDJ.TAPE, frame head cover RH. ก ก - -H0-YNR.TAPE, frame head cover LH. ก ก - -H0-GDG.TAPE, frame head cover LH. ก ก - -H0-GDH.TAPE, frame head cover LH. ก ก - -H0-GDJ.TAPE, frame head cover LH. ก ก -H00 EMBLEM "S" "S" - 0-H0-YNR FENDER COMP, front NO. - 0-H0-GDG FENDER COMP, front NO. (YNR) (YNR) - 0-H0-GDH FENDER COMP, front NO. (YNR) (YNR) - 0-H0-GDJ FENDER COMP, front NO. (YNR) (YNR) - -H00-YNR.FENDER, front NO.. - -H00-YNR.FENDER, front NO.. FOR GDG - -H00-YNR.FENDER, front NO.. FOR GDH - -H00-YNR.FENDER, front NO.. FOR GDJ 0- -H0-YNR.TAPE, front fender RH. ก ก 0- -H0-GDG.TAPE, front fender RH. ก ก 0- -H0-GDH.TAPE, front fender RH. ก ก 0- -H0-GDJ.TAPE, front fender RH. ก ก FLS-G, SD-G

60 FIG. FRONT FENDER FLS-G, SD-G - -H0-YNR.TAPE, front fender LH. ก ก - -H0-GDG.TAPE, front fender LH. ก ก - -H0-GDH.TAPE, front fender LH. ก ก - -H0-GDJ.TAPE, front fender LH. ก ก 0-00 NUT, frame head cover -H0 FENDER, front NO. -E00 GUIDE, front brake cable lower -0G00 SCREW, front fender upper ก 0-00 WASHER, front fender 0-0A SCREW, front fender ก 00-0A BOLT, front fender -0H00 SCREW, frame head cover ก FLS-G, SD-G

61 FIG. 0 FIG. FRONT WHEEL FLS-G, SD-G -0G0 HUB, front wheel 0-00 BEARING, front hub ก 00-0 SPACER, front hub -H00 AXLE, front ก 0-00 SPACER, front axle RH ก 0-0A NUT, front axle 00-0H00 BOX ASSY speedometer ก ก ก -H00 DISC, front brake -0G00 BOLT, front brake disc 0 -D00 RIM, front wheel (x.0) (x.0) 0-H0 SPOKE ASSY, front wheel 0-0G0 TIRE, front ก 00-0G00 TUBE ASSY, wheel inner -000 PROTECTOR, wheel inner FLS-G, SD-G

62 FIG. 0 0 FIG. HANDLE BAR FLS-G, SD-G 0-H00 HANDLE BAR 00-0 BOLT, handle bar stoper -0G00 STOPPER, handle bar 0-0A NUT, handle bar stopper 00-0G0 MIRROR ASSY, rear view RH ก ก 00-0G0 MIRROR ASSY, rear view LH ก ก -H00.COVER, nut RH. -H00.COVER, nut LH. -0G0.NUT, rear view mirror. 0 -H00 SCREW, handle balancer ก -F00 BALANCER, handle bar -H00 SPACER, expander -F00 EXPANDER, handle balancer outer ก 00-0 WASHER, expander -F0 EXPANDER, handle balancer inner 0-00 NUT, handle balancer 0-0A SCREW, throttle cable ก 00-0G00 CABLE ASSY, throttle 0-H00 CABLE, starter CLAMP, cable -0 DUST, seal starter ก -H00 CUSHION, handle cover front ก FLS-G, SD-G

63 FIG. 0 0 FIG. HANDLE COVER FLS-G, SD-G - -H00-YNR COVER, handle front - -H00-YTA COVER, handle front - -H00-YTB COVER, handle front - -H00-YSZ COVER, handle front - -H0-YNR COVER, handle rear - -H0-YTA COVER, handle rear - -H0-YTB COVER, handle rear - -H0-YSZ COVER, handle rear -H00-YNR COVER, handle upper 0-0A SCREW, handle cover rear ก 0-0A SCREW, handle cover rear side ก 0-0A SCREW, handle cover rear upper ก 0-00 SCREW, handle cover front & upper ก 0-0A SCREW, handle cover upper ก -G00 EMBLEM "S" "S" NUT, handle cover front & rear 00-0 CLIP, handle cover front & rear -H00 CUSHION, handle cover -H00 CUSHION, handle coverno. -H00 CUSHION, handle coverno. FLS-G, SD-G

64 FIG.0 FIG. 0 HANDLE LEVER FLS-G, SD-G 0-F0 GRIP, throttle ก 00-0G0 CASE ASSY, throttle 0-00.SCREW. ก -G0 LEVER, brake -C0 BOLT, brake lever pivot 0-0B NUT, brake lever pivot 0-C0 SWITCH ASSY, stop -C00.SCREW. ก -D0 GRIP, LH ก FLS-G, SD-G

65 FIG. 0 FIG. FRONT CALIPER FLS-G, SD-G 00-0H0 CALIPER ASSY, front 00-0.PISTON SET. ก SEAL SET, piston.. ก 00-0.PAD SET. -00.PIN. ก 0-00.BOOT. ก -A00.BOOT. ก -D00.SPRING. -0A00.BLEEDER. ก ก 0-0A00.CAP, bleeder. ก ก -00B0.PIN. ก -00B0.NUT. -E00.BRACKET. ก -A00.BOLT. -A00.WASHER. -0H00 BOLT, caliper FLS-G, SD-G

66 FIG. 0 FIG. FRONT MASTER CYLINDER FLS-G, SD-G 00-0H00 CYLINDER ASSY, front master PISTON & CUP SET. ก -00..BOOT.. ก -B00.DIAPHRAGM. -D0.PLATE, diaphragm. -D0.CAP. -00.SCREW. ก -00.HOLDER. ก -0FA0.BOLT. 0 -F00.PROTECTOR. ก BOLT 0-00 WASHER 0-H0 HOSE, front brake 0-0G00 CLAMP, front brake hose NO. ก -0G00 CLAMP, front brake hose NO. ก 00-00B BOLT, brake hose clamp FLS-G, SD-G

67 FIG. 0 FIG. REAR SWINGING ARM ก FLS-G, SD-G 00-H0-L SWINGING ARM, rear ก 0-H0 BUSH, rear swinging arm ก -H00 SHAFT, rear swinging arm pivot ก ก 0-A NUT, rear swinging arm pivot -H00 BUFFER, chain touch ก -CT TORQUE LINK, rear 0-00B WASHER, rear torque link NUT, rear torque link 0-00A COTTER PIN BOLT, rear brake anchor panel 0-H00 ADJUSTER, chain -H00 GUIDE, adjuster ก 00-0T WASHER chain adjuster guide 0-0A NUT, chain adjuster 00- WASHER, rear swinging arm pivot FLS-G, SD-G

68 FIG. 0 0 FIG. CHAIN CASE FLS-G, SD-G 0-H00-L CASE, chain upper 0-H00-L CASE, chain lower 0-00 BOLT, chain case front 00-00A BOLT, chain case rear CAP, chain case 0-00A SCREW, chain case joint ก 0-00A NUT, chain case joint 00-0B BOLT, rear shock upper 0-F0T BOLT, rear shock lower 0 00-H00 ABSORBER ASSY, rear shock FLS-G, SD-G

69 FIG. FIG. REAR FENDER FLS-G, SD-G -H0 FENDER, rear -0G0 BOLT, rear fender 0-00 NUT, rear fender 0-H00T TOOL ASSY -0G00 BAND, tool -H00 BOX, luggage ก ก -0G0 BOLT, luggage box -H00 LID, battery box ก 0-00 NUT, battery box lid 0 0-0A SCREW, battery box lid ก -H00 MUDGUARD, luggage box -H00 HOLDER, helmet ก กก 0-0A SCREW, helmet holder ก 0 FLS-G, SD-G

70 FIG FIG. REAR WHEEL FLS-G, SD-G 0-0G0T HUB, rear wheel (L) 0-0G00 PANEL, rear brake SHOE, brake -0G00 SPRING, rear brake shoe -0G00 SHAFT, brake cam ก -0G00 SEAL, brake cam dust -0G00 PLATE, brake lining กก ก -0G00 LEVER, brake cam BOLT, rear brake cam 0-0G00 NUT, rear brake cam lever -H00 AXLE, rear ก -0H00 SPACER, rear axle RH ก 00-0 BEARING, RH ก 00- SPACER, rear hub bearing ก 00-0 BEARING, rear hub L inner ก 00-0 BEARING, LH ก -0D0 ABSORBER, rear hub shock ก ก ก -H00 RETAINER, rear sprocket drum 0-H0 DRUM, sprocket mounting BEARING ก 0-00 SEAL OIL -0G00 SPACER, rr sprocket drum 0-A NUT, rear axle -B0 SPROCKET, rear (T) (T) 0-00 LOCK WASHER A NUT, rear sprocket -H00 RIM, rear wheel (.0X) (.0x) 0-H00 TIRE, rear ก FLS-G, SD-G

71 FIG. 0 0 FIG. REAR WHEEL FLS-G, SD-G 00-H00 TUBE ASSY, inner 0 -H00 PROTECTOR, inner tube SPOKE SET, rear wheel 00-H00 ROD ASSY, rear brake ก 0-00B.WASHER, rear brake rod SPRING, rear brake rod PIN, rear brake rod ก NUT, rear brake rod 0-00A WASHER, rear brake rod front 0-00A PIN, rear brake rod front cotter 0 FLS-G, SD-G

72 FIG. TAPE SET ก ก FLS-G, SD-G 00-0-YNR TAPE SET ก ก MONO TONE -H0-YNR.TAPE, cover frame RH. ก ก -H0-YNR.TAPE, cover frame lower RH. ก ก -H0-YNR.TAPE, cover frame LH. ก ก -H0-YNR.TAPE, cover frame lower LH. ก ก -H00-.EMB "SUZUKI" cover frame center. "SUZUKI" -H0-YNR.EMBLEM "SHOGUN", cover frame. " SHOGUN" 0-H0-YNR.EMB "SUZUKI" leg shield. "SUZUKI" -H0-YNR.TAPE, leg shield NO. RH. ก ก -H0-YNR.TAPE, leg shield NO. RH. ก ก 0 -H0-YNR.TAPE, leg shield NO. LH. ก ก -H0-YNR.TAPE, leg shield NO. LH. ก ก -H0-YNR.TAPE, frame head cover RH. ก ก -H0-YNR.TAPE, frame head cover LH. ก ก -H0-YNR.TAPE, front fender RH. ก ก -H0-YNR.TAPE, front fender LH. ก ก FLS-G, SD-G

73 FIG. A TAPE SET ก ก FLS-G, SD-G 00-0-GDG TAPE SET ก ก TWO TONE -H0-GDG.TAPE, cover frame RH. ก ก -H0-GDG.TAPE, cover frame lower RH. ก ก -H0-GDG.TAPE, cover frame LH. ก ก -H0-GDG.TAPE, cover frame lower LH. ก ก -H00-.EMB "SUZUKI" cover frame center. "SUZUKI" -H0-YNR.EMBLEM "SHOGUN", cover frame. " SHOGUN" 0-H0-YNR.EMB "SUZUKI" leg shield. "SUZUKI" -H0-GDG.TAPE, leg shield NO. RH. ก ก -H0-GDG.TAPE, leg shield NO. RH. ก ก 0 -H0-GDG.TAPE, leg shield NO. LH. ก ก -H0-GDG.TAPE, leg shield NO. LH. ก ก -H0-GDG.TAPE, frame head cover RH. ก ก -H0-GDG.TAPE, frame head cover LH. ก ก -H0-GDG.TAPE, front fender RH. ก ก -H0-GDG.TAPE, front fender LH. ก ก FLS-G, SD-G

74 FIG. B TAPE SET ก ก FLS-G, SD-G 00-0-GDH TAPE SET ก ก TWO TONE -H0-GDH.TAPE, cover frame RH. ก ก -H0-GDH.TAPE, cover frame lower RH. ก ก -H0-GDH.TAPE, cover frame LH. ก ก -H0-GDH.TAPE, cover frame lower LH. ก ก -H00-.EMB "SUZUKI" cover frame center. "SUZUKI" -H0-YNR.EMBLEM "SHOGUN", cover frame. " SHOGUN" 0-H0-YNR.EMB "SUZUKI" leg shield. "SUZUKI" -H0-GDH.TAPE, leg shield NO. RH. ก ก -H0-GDH.TAPE, leg shield NO. RH. ก ก 0 -H0-GDH.TAPE, leg shield NO. LH. ก ก -H0-GDH.TAPE, leg shield NO. LH. ก ก -H0-GDH.TAPE, frame head cover RH. ก ก -H0-GDH.TAPE, frame head cover LH. ก ก -H0-GDH.TAPE, front fender RH. ก ก -H0-GDH.TAPE, front fender LH. ก ก FLS-G, SD-G

75 FIG. C TAPE SET ก ก FLS-G, SD-G 00-0-GDJ TAPE SET ก ก TWO TONE -H0-GDJ.TAPE, cover frame RH. ก ก -H0-GDJ.TAPE, cover frame lower RH. ก ก -H0-GDJ.TAPE, cover frame LH. ก ก -H0-GDJ.TAPE, cover frame lower LH. ก ก -H00-.EMB "SUZUKI" cover frame center. "SUZUKI" -H0-YNR.EMBLEM "SHOGUN", cover frame. " SHOGUN" 0-H0-YNR.EMB "SUZUKI" leg shield. "SUZUKI" -H0-GDJ.TAPE, leg shield NO. RH. ก ก -H0-GDJ.TAPE, leg shield NO. RH. ก ก 0 -H0-GDJ.TAPE, leg shield NO. LH. ก ก -H0-GDJ.TAPE, leg shield NO. LH. ก ก -H0-GDJ.TAPE, frame head cover RH. ก ก -H0-GDJ.TAPE, frame head cover LH. ก ก -H0-GDJ.TAPE, front fender RH. ก ก -H0-GDJ.TAPE, front fender LH. ก ก FLS-G, SD-G

76 FIG. OPTION ก FLS-G, SD-G GASKET SET ก -H00.GASKET, cylinder head. ก () -H00.GASKET, cylinder. ก () -H00.GASKET, clutch cover. ก () -H00.GASKET, magneto cover. ก () -0D00.GASKET, exhaust pipe. ก () 0-00 CHAIN & SPROCKET SET -0G0.SPROCKET, engine (T). (T) () 00-H0-0.CHAIN, drive (0L). (0L) () -B0.SPROCKET, rear (T). (T) () T- ENGINE OIL (0.Lx) - T (0.Lx) T- ENGINE OIL (Lx) - T (Lx) H-0-BLK BASKET,front ก BOLT,basket front ก () BOLT,basket front ก () FLS-G, SD-G

77

78 PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. 00-0A - 0-0A B A A A B A A B A - 0-0A B A B B 00-00B B B B B B B B B A - 0-0B B B B 0-0-0B A A - 0-0A B A A B - 0-0B A - 0-0A B A A A B A B - 0-0B - 0-0A A B B 0-00B B 0-00B A B A B B A A A A B A B A T A - 0-0B A - 0-0A A B - 0-0A A A B - 0-0A A A B 0-00A A T B - 0-0A A 00-00B A 0-0A A B

79 PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO H G G0 -F A - 0-0D G0 0-0G H G00-0F0 A - A - -0A00 0-0G G00 0-0G G H00 A - -0G H00 0-H00-0F H00 -H G00-0G G00 -H H00 - -E G H00 - -C0-0-H B H D H H00 - -G H G00-0-H G00 - -F H00 - -H GE0-0-H H G G00 - -H H00-0 -H00 - -F G00 - -H00-00-H H00 - -GA0 - -0G0-0-G H00 - -G0 - -0G00 - -H H G00 -H F H H00-0-G0 - -0G00 - -H D0 - -H A H G H G G00 -G G H00 0-H G-0F0 - -G0 - -0G0 - -H G G0 - -0G00-0 -H T G0 - -0G00-0 -F00-0-H G G G00 - -H G G00-0-0G0 - -H G G00-0G G G00-0C0 - -G G H00 00-H H00-0G G00-0A0-00-H0-0-0G H00 - -G00-0 -A0-0000

80 PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. 0-F A - -H00-0-0G0 - -H0-YNR - -0G00 -F H00 -H G00 -E00 A - A - -H00 -F G0 0-H H00-YNR -H00-YSZ F0 00-0G H00 -H B0 -E00 A - A - 0-H00 0-H H00 0-H H00-YTA -H00-YTB F0-0-H00-0-0G00 A - 0 -H H0-GDG - -0G00 -F H00 0-H H00 00-H H00 -H G00-0G H0-GDH 0-H0-GDJ - - -D0-0-H00-00-H0 - -H G00-0-H0-YNR - -0G00-00-H0-0-H00 - -H G00-0-H0-GDG - -0G H0-0-H00 - -H H0-GDH - -0G00 - -H H00 - -H00 - -H00-0-H0-GDJ - 0-0G0 - -H0-0-H0 - -H00-0-0H H0-YNR - -D0 - -H00 - -H00-0-H H0-YNR - -F A00-00-G00 - -H00-0 -H G G00-00-H00-0-H G H0-YNR - -H G00-0-H D H0-0-H00 - -H H00-YNR - -F00-0 -H E00T - 0-H0 - -0G H00-YSZ - 0-H00-00-H00 - -H00-00-H00 - -G H00-YTA - 0-0G00 0-H G00-0D B00 0-0G H00 0-0G H00-VB -0G H00-YTB -0H H G0-0-0GA E0 - -0G00-0-H00-YNR - -H H E0 - -G00-0 -H00-YNR - -H G00 - -H0-0-0G0 - -H G00 - -H00-00-H A0 0-0-H00-0-H00 - -H00 - -H00 -H C00 0-0D G0 00-0G H 00-G H00 0-H0-GDG - - -H00-00-H H00-L - 0-H0-GDH - -0A0-0-H0-0-H0-GDG - 0-H0-GDJ - -H00-0 -H00-0-H0-GDH - 0-H0-YNR - -H00 - -H00-0-H0-GDJ - 0-H0-GDG - -H00-0-H00-0-H0-YNR - 0-H0-GDH - -H0 - -H00-0-H0-GDG - 0-H0-GDJ - 0-H G H0-GDH - 0-H0-YNR - -H G0 A H H0-GDJ - -H00-YNR - -H00 0-H G00-0G00 A - A - 0-0G 0-0G H00-0G H0-YNR -H0-YNR - - -H00-YSZ -H00-YTA - - -A0 -A D00-00 A - A - -0G00 00-H G00-0G H00-YTB -H00-YNR - -

81 PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. -H00-YNR - -0H00 - -H00 - -A00-0-H H0-GDG - - -H00 -H0-YNR - - -A00-00B D0 -H H00-0-H0-GDH - -H0-YSZ - -00B0 - -0G00 - -H H0-GDJ - -H0-YTA - 0-H0 - -H H00-0-H00-0-H0-YNR - -H0-YTB H00-0-H0-GDG 0-H0-GDH H00 0-H H00-YNR G00 -H00-YNR H00 -F H00 00-H H0-GDJ - -0G G H H0-YNR - -H H00 - -B00 - -H00 - -H00-YNR - -H00 - -H0-00-0G0 - -D H00-YSZ - -AA0 - -0G00 - -H GDG A - -H00-YTA G0 - -0FA GDH B - -H00-YTB - -0G G GDJ C - -H00-YNR - 0-0G G0-0-F YNR - -H00-YNR - 0-0G D H G G00 - -G H G00 - -C0 0 - A - -H00-YNR - -0G G00-0-C0 0 - B - -H00-YSZ - -E G00-0 -C C - -H00-YTA -H00-YTB - - -H00 -H H00 -H G H0-L -H H0-YNR - - -H G H00-0-H0 - A - -G G0 - -E00 - -H00 - B G G G00-0-H00-L - C - -0G G F0-0-H00-L - -H0-GDG G00 - -D H0-0-F0T - A H00-0-H G0 - -H0-GDH - 0-H H A B - 0-H0 - -0G00 - -F0 - -0A H00 - -H0-GDJ - 0-H0-GDG F00 - -E00 - -H00 - -H0-GDJ C - 0-H0-GDH - 0-H00 - -H H00-00-H00-0 -H0-YNR - 0-H0-GDJ - 0-H0-GDG - -H00-0 -H00 - -H H0-YNR -0G00T H0-GDH 0-H0-GDJ - - -F00 -H00-YNR G00-0G G0T 0-0G H0-GDG - A - -0G00T - 0-H0-YNR - -H00-YSZ - 0-0G00 - -CT - -H0-GDH - -H00 -H H0-YNR -H0-YSZ - - -H00-YTA -H00-YTB G00-0G H0-GDJ B - - -H00 - -H0-YTA -H0-YTB - - -H00 -H A B H0-YNR C - -

82 PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. PART NO. FIG.NO.-REF.NO. -H0-YNR - -H0-YNR - -H0-YNR - 0 -H0-GDG - - -H0-GDG - A - -H0-GDG - A - -H0-GDH - A - -H0-GDH - B - -H0-GDH - B - -H0-GDJ - -H0-GDH B - -H0-GDJ - C - -H0-GDJ - C - -H0-YNR - C - -H0-YNR - - -H0-YNR - - -H0-GDG H0-GDG A - -G00 - -D00 - -H0-GDH - -H00 - -D0 - B - 0-H0-YNR H0-GDJ - - C - A - -H0-YNR - 0-H0-YNR B - - C - -H0-GDG - 0 -H0-GDG - -H0-GDH A - A H0-GDH H0-GDH -H0-GDJ B H0-GDH -H0-GDJ B - - -H00 -H C - C - -H00 - -H0-YNR - 0 -H0-YNR - -H H00T - -H0-GDG - -H0-GDG H0-GDH A - - -H0-GDH A H-0-BLK - - B - B - -H0-GDJ - -H0-GDJ - -H0-GDJ C - -H0-GDJ C - -H0-YNR - -H0-YNR H00 -H0-GDG - - -H0-GDG - A - 0 -H0-GDG A - -H0-GDH - -H0-GDH - B - -H0-GDJ B H0-GDJ - C - -H0-YNR C - 0 -

83

84 THAI SUZUKI MOTOR CO.,LTD. PRINTED IN THAILAND 00B-H0-000 S