WIO200A INSTALLATIONS MANUAL 111686-903 Rev. 1.01 Dato: 10.01.2013 Side 1 af 14
Contents Contents... 2 Introduction... 3 Pin assignment of the terminal box connector for customer... 4 Pin assignment of the terminal box connector for WIO-sensor... 5 Pin assignment of the WIO200A sensor... 6 WIO-sensor cable specification... 7 Terminal box wiring example 1 (230 Vac)... 7 Terminal box wiring example 2 (24Vdc)... 8 Terminal box wiring example 3 (24Vdc)... 8 Wiring diagram for 2 terminal boxes (2 display)... 9 Wiring diagram for 2 terminal boxes (1 display)... 10 Wiring diagram for 3 terminal boxes (3 display)... 11 Wiring diagram for 3 terminal boxes (1 display)... 12 Drilling distances for the terminal box... 13 Dimensions of WIO200A sensors in mm... 14 Side 2 af 14
Introduction Only use the manufacturer specified cable for connecting the WIO-sensor with the terminal box. The connections of the external cables are based on the special IP66- cable glands for the power supply, relay contacts, and analog outputs, respectively. Connecting the devices must be performed only by qualified and trained professionals! The WIO-Sensor can be extended with up to three terminal boxes. The distance between the boxes and sensor shall not be longer than 50 meters. Only the last connected box can be connected to the power supply and the analog output, as shown in the figure above. Side 3 af 14
Pin assignment of the terminal box connector for customer To sensor Power and Alarms Pin assignment of the terminal box connector for customer There is only one connector CN3 for using of the terminal box contacts ContactNo. 9 10 Description +4 20 ma positive analog output signal for indication of temperature in oil. Is not available in WIO200A. -4 20 ma return analog signal for indication of temperature in oil. Is not available in WIO200A. +4 20 ma positive analog output signal for indication of Aw or PPM in oil. 11 The jumper should only be removed if the analog signal is used in following unit or external device.. Otherwise this contact is connected to contact no. 12. 12 The jumper should only be removed if the analog signal is used in following unit or external device.. Otherwise this contact is connected to contact no. 11. 13 Power supply, 24VDC 14 Power supply ground terminal contact 15 Relay contact for HH alarm 16 Relay contact for HH alarm 17 Relay contact for H alarm 18 Relay contact for H alarm -4 20 ma return analog signal for indication of Aw or PPM in oil. PAJ Sensor A/S Grundtvigs Allé 163 DK-6400 DK Sønderborg Tel: +45 74 43 71 81 Fax: +45 74 43 71 91 CVR: 3459-1229 3459 www.paj.dk e--mail: paj@paj.dk APPROVALS: ISO 9001, ISO 14001, ISO 13485, IRIS, IEC 61340-51 61340 & IPC-A-610 610 CLASS 3 Side 4 af 14
Pin assignment of the terminal box connector for WIO-sensor WIO sensor To sensor Power and Alarms 8 pol. Connectors pin layout Male Male illustration Female Assignment Female illustration Assignment 1 White Relay1 1 White +4-20mA - Analog1 2 Brown Relay1+ 2 Brown -4-20mA - Analog1 3 Green Relay2 3 Green 4 Yellow Relay2+ 4 Yellow 5 Gray +24 VDC 5 Gray 6 Pink GND 6 Pink 7 Blue 7 Blue 8 Red Screen/Shield 8 Red PAJ Sensor A/S Grundtvigs Allé 163 DK-6400 DK Sønderborg Tel: +45 74 43 71 81 Fax: +45 74 43 71 91 CVR: 3459-1229 3459 www.paj.dk e--mail: paj@paj.dk APPROVALS: ISO 9001, ISO 14001, ISO 13485, IRIS, IEC 61340-51 61340 & IPC-A-610 610 CLASS 3 Side 5 af 14
Pin assignment of the WIO200A sensor Figure: WIO-sensor connectors 8 pol. Connectors pin layout Male Female Male illustration Assignment Female illustration Assignment 1 White Relay1 1 White +4-20mA - Analog1 2 Brown Relay1+ 2 Brown -4-20mA- Analog1 3 Green Relay2 3 Green 4 Yellow Relay2+ 4 Yellow 5 6 7 8 Gray +24 VDC 5 Gray Pink GND 6 Pink Blue 7 Blue Red Screen/Shield 8 Red Side 6 af 14
WIO-sensor cable specification Terminal box wiring example 1 (230 Vac) This is a 230Vac setup, there is no alarm (relays = ). The lamps lit and everything is OK. Side 7 af 14
Terminal box wiring example 2 (24Vdc) This is a 24Vdc setup, there is no alarm (relays = ). The lamps lit and everything is OK. Terminal box wiring example 3 (24Vdc) This is a 24Vdc setup, there is no alarm (relays = ). The OK lamps lit and everything is OK. Side 8 af 14
Wiring diagram for 2 terminal boxes (2 display) Side 9 af 14
Wiring diagram for 2 terminal boxes (1 display) Side 10 af 14
Wiring diagram for 3 terminal boxes (3 display) Side 11 af 14
Wiring diagram for 3 terminal boxes (1 display) Side 12 af 14
Drilling distances for the terminal box Side 13 af 14
Dimensions of WIO200A sensors in mm Sensor dimensions in mm for WIO standard ISO 228-1 G ¾ Thread 30mm Wrench max. torque 35 Nm Sensor dimensions in mm for WIO Ball valve 30mm Wrench max. torque 35 Nm Side 14 af 14