frame bracket Ford & Dodge
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1 , Rev 3 02/19 frame bracket Ford & Dodge ITEM PART # QTY DESCRIPTION NUT,.50NC HEX WASHER,.50 LOCK FRAME BRACKET AL FRAME BRACKET PASSENGER SIDE AR FRAME BRACKET DRIVER SIDE BOLT,.50NC X 1-3/4 HEX KNURL GR FISH WIRE.50 (NOT SHOWN) Please order replacement parts by PART NO. and DESCRIPTION.
2 General Assembly & Instructions WARRANTY POLICY, OPERATOR MANUALS & REGISTRATION Go online to to review Demco warranty policies, operator manuals and register your Demco product. BOLT TORQUE SPECIFICATIONS STANDARD BOLTS Size Grade Torque 5/ ft/lbs. 3/ ft/lbs. 7/ ft/lbs. 1/ ft/lbs. 5/ ft/lbs. 3/ ft/lbs. METRIC BOLTS Size Grade Torque 8mm ft/lbs. 10mm ft/lbs. 12mm ft/lbs. 14mm ft/lbs. 16mm ft/lbs. CAUTION: Do not install base rails over plastic bed liners. Plastic bed liners must be cut out of the way. Rails may be installed on spray in liners. NOTE: All metal surfaces that come in contact with the aluminum body need to have vinyl placed in between to prevent corrosion. NOTE: Consult spray liner installer for recommended curing time. FORD: F SERIES (6-1/2 & 8 BOXES) F150/F250 (6-1/2 & 8 BOXES) Page 2
3 INSTALLATION 1. a. Completely assemble hitch. See GENERAL INSTRUCTIONS and SAFETY supplied. b. Set hitch into back of truck, center it side to side. c. Measure 32 from back edge of truck box to square hole centers in rear bed rail. 2. Check underneath box at bolt hole locations for any obstruction (frame members, etc.). 3. a. Drill two 5/8 holes thru FRONT BED RAIL, OUTSIDE POSITION, as shown. b. Insert two bolts. c. Drill two 5/8 holes in REAR BED RAIL, OUTSIDE POSITION. Insert two bolts. 4. a. Under box, place 2 wide flat bar, the 411AL, 411AR and 411 frame brackets, flat washers and lock nuts onto bolts. b. Press each bracket tight against frame member; tighten nuts snug against box. 5. a. Pilot drill* and drill 1/2 hole into truck frame, at two places thru holes each frame bracket -- BE CAREFUL OF ELECTRIC OR FLUID LINES behind frame members. b. Brackets will be bolted onto frame by drilling frame and fishing knurl bolt through frame with fish wire (14238) and attach with hex nut and lock washer on outside of bracket. c. TIGHTEN ALL BOLTS ACCORDING TO BOLT TORQUE SPECIFICATIONS. * To pilot drill: Use 1/2 drill bit or transfer punch to mark center. Drill thru with 1/4 drill. Truck Bed Drilling Instructions with Template 1. Place the template in the box and center the template between the wheel wells. 2. IF NEEDED, TAPE THE TEMPLATE DOWN. 3. Measure from the back of the box to the template on the passengers side and drivers side to insure that the template is square. See DRAWING #1 and table for measurements. 4. Locate which holes you will be drilling, by the ones marked with a red arrow. 5. Take a 3/8 locating punch and mark the holes to be drilled. 6. BEFORE YOU DRILL, MAKE SURE THAT THE TEMPLATE DID NOT MOVE, AND THAT THERE ARE NO OBSTRUC- TIONS IN THE WAY. 7. Remove the template and drill the four marked holes with a 5/8 drill bit. NOTE: A pilot hole may need to be drilled. 8. Deburr each hole. 9. Touch up the bare metal with some paint that matches the box of the truck. Page 3
4 Truck Bed Drilling Instructions with Template Drawing #1 BOX LENGTH DIMENSIONS MEASUREMENT FORD F SERIES 6-1/2 A *27-1/2 8 A *27-1/2 FORD F150/F /2 A *27-1/2 8 A *27-1/2 *ALL MEASUREMENTS ARE FROM THE BACK OF THE BOX Page 4
5 FORD: F350 (8 BOX) F250 HEAVY DUTY (6-1/2 & 8 BOXES) INSTALLATION 1. a. Completely assemble hitch. See GENERAL INSTRUCTIONS and SAFETY supplied. b. Set hitch into back of truck, center it side to side. c. Measure 32 from back edge of truck box to square hole centers in rear bed rail. 2. Check underneath box at bolt hole locations for any obstruction (frame members, etc.). 3. a. Drill two 5/8 holes thru FRONT BED RAIL, OUTSIDE POSITION, as shown. b. Insert two bolts. c. Drill two 5/8 holes in REAR BED RAIL, OUTSIDE POSITION. Insert two bolts. 4. a. Under box, place 2 wide flat bar, the 411AL, 411AR and 411 frame brackets, flat washers and lock nuts onto bolts (4 places). b. Press each bracket tight against frame member; tighten nuts snug against box. 5. a. Pilot drill* and drill 1/2 hole into truck frame, at two places thru holes each frame bracket -- BE CARE- FUL OF ELECTRIC OR FLUID LINES behind frame members. b. Brackets will be bolted onto frame by drilling frame and fishing knurl bolt through frame with fish wire and attach with hex nut and lock washer on outside of bracket. c. TIGHTEN ALL BOLTS ACCORDING TO BOLT TORQUE SPECIFICATIONS. * To pilot drill: Use 1/2 drill bit or transfer punch to mark center. Drill thru with 1/4 drill. Page 5
6 Truck Bed Drilling Instructions with Template 1. Place the template in the box and center the template between the wheel wells. 2. IF NEEDED, TAPE THE TEMPLATE DOWN. 3. Measure from the back of the box to the template on the passengers side and drivers side to insure that the template is square. See DRAWING #1 and table for measurements. 4. Locate which holes you will be drilling, by the ones marked with a red arrow. 5. Take a 3/8 locating punch and mark the holes to be drilled. 6. BEFORE YOU DRILL, MAKE SURE THAT THE TEMPLATE DID NOT MOVE, AND THAT THERE ARE NO OBSTRUC- TIONS IN THE WAY. 7. Remove the template and drill the four marked holes with a 5/8 drill bit. NOTE: A pilot hole may need to be drilled. 8. Deburr each hole. 9. Touch up the bare metal with some paint that matches the box of the truck. Page 6
7 Truck Bed Drilling Instructions with Template Drawing #1 BOX LENGTH DIMENSIONS MEASUREMENT FORD F350 8 A *27-1/2 FORD F250 HEAVY DUTY 6-1/2 A *27-1/2 8 A *27-1/2 *ALL MEASUREMENTS ARE FROM THE BACK OF THE BOX Page 7
8 FORD F450 & F550 SUPER DUTY INSTALLATION 1. a. Completely assemble hitch. See GENERAL INSTRUCTIONS and SAFETY supplied. b. Set hitch into back of truck, center it side to side. c. Measure 37 1/2 from back edge of truck frame to square hole centers in rear bed rail. 2. Check underneath box at bolt hole locations for any obstruction (gas line, wiring, etc.). 3. a. Drill two 5/8 holes thru FRONT BED RAIL, SECOND HOLE POSITION, as shown. b. Insert two 5/8 x 3 1/2 bolts. c. Drill two 5/8 holes in REAR BED RAIL, SECOND HOLE POSITION. Insert two 5/8 x 3 1/2 bolts. 4. a. Under box, place 2 wide flat bar, the 411AL, 411AR and 411 frame brackets, flat washers and lock nuts onto bolts (4 places). b. Press each bracket tight against frame member; tighten nuts snug against box. 5. a. Pilot drill* and drill 1/2 hole into truck frame, at two places thru holes each frame bracket -- BE CARE- FUL OF ELECTRIC OR FLUID LINES behind frame members. b. Brackets will be bolted onto frame by drilling frame and fishing knurl bolt through frame with fish wire and attach with hex nut and lock washer on outside of bracket. c. TIGHTEN ALL BOLTS ACCORDING TO BOLT TORQUE SPECIFICATIONS. * To pilot drill: Use 1/2 drill bit or transfer punch to mark center. Drill thru with 1/4 drill. Page 8
9 Truck Bed Drilling Instructions with Template 1. Place the template in the box and center the template between the wheel wells. 2. IF NEEDED, TAPE THE TEMPLATE DOWN. 3. Measure from the back of the box to the template on the passengers side and drivers side to insure that the template is square. See DRAWING #1 and table for measurements. 4. Locate which holes you will be drilling, by the ones marked with a red arrow. 5. Take a 3/8 locating punch and mark the holes to be drilled. 6. BEFORE YOU DRILL, MAKE SURE THAT THE TEMPLATE DID NOT MOVE, AND THAT THERE ARE NO OBSTRUC- TIONS IN THE WAY. 7. Remove the template and drill the four marked holes with a 5/8 drill bit. NOTE: A pilot hole may need to be drilled. 8. Deburr each hole. 9. Touch up the bare metal with some paint that matches the box of the truck. Page 9
10 Truck Bed Drilling Instructions with Template Drawing #1 BOX LENGTH DIMENSIONS MEASUREMENT FORD F450 & F550 SUPER DUTY A *33 *ALL MEASUREMENTS ARE FROM THE BACK OF THE BOX Page 10
11 DODGE: DAKOTA (6-1/2 BOX DOES NOT INCLUDE QUAD CAB) INSTALLATION 1. a. Completely assemble hitch. See GENERAL INSTRUCTIONS and SAFETY supplied. b. Set hitch into back of truck, center it side to side. c. Measure 28 from back edge of truck box to square hole centers in rear bed rail. 2. Check underneath box at bolt hole locations for any obstruction (frame members, etc.). 3. a. Drill two 5/8 holes thru FRONT BED RAIL, THIRD HOLE POSITION, as shown - NOTE: use OUTSIDE hole locations instead, front and rear, if desired. b. Insert two bolts. ** (5/8 x 3 hex head Gr.5 bolts can be substituted instead of using the bolts because of space restrictions under the box. This will allow the bolts to be easily tightened from up top). c. Drill two holes in REAR BED RAIL, THIRD HOLE POSITION. Insert two bolts. 4. a. Under box, place 2 wide flat bar, the 411AL, 411AR and 411 frame brackets, flat washers and lock nuts onto bolts (4 places). b. Press each bracket tight against frame member; tighten nuts snug against box. 5. a. Pilot drill* and drill 1/2 hole into truck frame, at two places thru holes each frame bracket -- BE CARE- FUL OF ELECTRIC OR FLUID LINES behind frame members. b. Brackets will be bolted onto frame by drilling frame and fishing knurl bolt through frame with fish wire and attach with hex nut and lock washer on outside of bracket. c. TIGHTEN ALL BOLTS ACCORDING TO BOLT TORQUE SPECIFICATIONS. * To pilot drill: Use 1/2 drill bit or transfer punch to mark center. Drill thru with 1/4 drill. Page 11
12 Truck Bed Drilling Instructions with Template 1. Place the template in the box and center the template between the wheel wells. 2. IF NEEDED, TAPE THE TEMPLATE DOWN. 3. Measure from the back of the box to the template on the passengers side and drivers side to insure that the template is square. See DRAWING #1 and table for measurements. 4. Locate which holes you will be drilling, by the ones marked with a red arrow. 5. Take a 3/8 locating punch and mark the holes to be drilled. 6. BEFORE YOU DRILL, MAKE SURE THAT THE TEMPLATE DID NOT MOVE, AND THAT THERE ARE NO OBSTRUC- TIONS IN THE WAY. 7. Remove the template and drill the four marked holes with a 5/8 drill bit. NOTE: A pilot hole may need to be drilled. 8. Deburr each hole. 9. Touch up the bare metal with some paint that matches the box of the truck. Page 12
13 Truck Bed Drilling Instructions with Template Drawing #1 BOX LENGTH DIMENSIONS MEASUREMENT DODGE DAKOTA 6-1/2 A *23-1/2 *ALL MEASUREMENTS ARE FROM THE BACK OF THE BOX Page 13
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