Vertical Plate Freezer Type V-3, V-4, V-5, V-7 - Vertikal pladefryser Type V-3, V-4, V-5, V-7

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1 Version UK-DK-2014/01 Parts lists / Assembling drawings - Reservedelslister / Samlingstegninger Vertical Plate Freezer - Vertikal pladefryser

2 Spare parts for Vertical Plate freezer Reservedele til Vertikal plade fryser Version UK-DK-2014/01 Page/Side 2 of/af 26 Master assembling: 1 Freezing frame, see page 4 2 Freezing station, see page 6 3 Cooling element, see page 8 4 Lifting fork, see page 10 5 Cooling system, see page 12 6 Lifting system, see page 14 7 Yoke, see page 16 8 Manually hydraulic, see page 18 9 Electrically hydraulic, see page Powerpack hydraulic, see page Valve block, see page Front beam 13 Lifting beam 14 Casing over hydraulic Hovedsamling: 1 Fryserramme, se side 4 2 Frysestation, se side 6 3 Køleelement komplet, se side 8 4 Løftegaffel, se side 10 5 Kølesystem, se side 12 6 Løftesystem, se side 14 7 Trækåg, se side 16 8 Manuelt betjent hydraulik, se side 18 9 El-betjent hydraulik, se side Powerpack hydraulik, se side Ventilblok, se side Forbjælke 13 Løftebjælke 14 Skærm over hydraulikinstallation.

3 A 1: Master assembling Platefreezer Vertical Karsten KARSTEN

4 Spare parts for Vertical Plate freezer Reservedele til Vertikal plade fryser Version UK-DK-2014/01 Page/Side 4 of/af 26 Assembling freezer framework: 1-1 Bearing for inlet header pipe 1-2 Bearing for outlet header pipe 1-3 Bolt for front beam 1-4 Bolt for lower bearing 1-5 Bolt for upper bearing 1-6 Bracket for bearing 1-7 Bracket for first cooling element 1-8 Cover plate 1-9 Distance block 1-10 Distance plate 1-11 Front beam 1-12 Guiding plate 1-13 Self-locking nut 1-14 Setscrew 1-15 Setscrew 1-16 Setscrew 1-17 Sliding rail 1-18 Sliding rail 1-19 UH Insex 1-20 Protective washer 1-21 Washer 1-22 Washer Samling af fryserramme: 1-1 Rørholder for fremløbsrør 1-2 Rørholder for returløbsrør 1-3 Bolt til forbjælke 1-4 Bolt til nederst rørholder 1-5 Bolt til øverst rørholder 1-6 Spændeplade for rørholder 1-7 Spændestykke for fast ende 1-8 Dækplade, bagstolpe 1-9 Afstandsklods, fast ende 1-10 Mellemlæg 1-11 Forbjælke 1-12 Glideplade 1-13 Låsemøtrik 1-14 Sætskrue 1-15 Sætskrue 1-16 Sætskrue 1-14 Glideskinne 1-18 Glideskinne 1-19 UH Insex 1-20 Skærmskive 1-21 Planskive 1-22 Planskive

5 A 1:15 Platefreezer Vertical Assembling freezing frame Karsten KARSTEN

6 Spare parts for Vertical Plate freezer Reservedele til Vertikal plade fryser Version UK-DK-2014/01 Page/Side 6 of/af 26 Freezing stations: 2-1 Bolt 2-2 Cooling element 2-3 Distance profile 2-4 Lower distance roller 2-5 Upper distance roller 2-6 Self-locking nut 2-7 Washer Frysestationer: 2-1 Bolt 2-2 Køleelement 2-3 Afstandsprofil 2-4 Nederst afstandsrulle 1-5 Øverst afstandsrulle 2-6 Låsemøtrik 2-7 Planskive

7 A 1:5,5 Assembling freezing stations Platefreezer Vertical Karsten KARSTEN

8 Spare parts for Vertical Plate freezer Reservedele til Vertikal plade fryser Version UK-DK-2014/01 Page/Side 8 of/af 26 Cooling element: 3-1 Connector 3-2 Thread spiral 3-3 Corrosion ring 3-4 Cooling element 3-5 Nozzle Køleelement: 3-1 Indskruning 3-2 Gevindspiral 3-3 Tæreskive 3-4 Køleelement 3-5 Dyse

9 PARKVEJ 5 DK-9352 Dybvad DSI@DSI-as.com Telefon Telefax Platefreezer Vertical Cooling element Karsten KARSTEN A 1:7

10 Spare parts for Vertical Plate freezer Reservedele til Vertikal plade fryser Version UK-DK-2014/01 Page/Side 10 of/af 26 Lifting forks: 4-1 Back cladding 4-2 Bottom cladding 4-3 Bracket for top cladding 4-4 Hexagon headed wood screw 4-5 Lifting fork 4-6 Washer 4-7 Setscrew 4-8 Top cladding 4-9 Protective washer Løftegafler: 4-1 Gaffelbelægning, ryg 4-2 Gaffelbelægning, bund 4-3 Spændplade for topafdækning 4-4 Fransk skrue 4-5 Løftegaffel 4-6 Skive 4-7 Sætskrue 4-8 Afdækning, gaffeltop 4-9 Skærmskive

11 PARKVEJ 5 DK-9352 Dybvad DSI@DSI-as.com Telefon Telefax Platefreezer Vertical Assembling lifting fork Karsten KG A 1:10

12 Spare parts for Vertical Plate freezer Reservedele til Vertikal plade fryser Version UK-DK-2014/01 Page/Side 12 of/af 26 Mounting defrosting nozzle: 5-1 Cooling element 5-2 Zinc washer 5-3 Connector 5-4 Hose for cooling liquid 5-5 Header pipe, inlet 5-6 Header pipe, outlet 5-7 Connector 5-8 Defrosting nozzle (optional) Montering af afrimningsdyse: 5-1 Køleelement 5-2 Zink skive 5-3 Indskruning 5-4 Kølemiddelslange 5-5 Fordelerrør, fremløb 5-6 Fordelerrør, returløb 5-7 Indskruning 5-8 Afrimningsdyse (option)

13 PARKVEJ 5 DK-9352 Dybvad DSI@DSI-as.com Telefon Telefax Platefreezer Vertical Mounting defrosting nozzle Karsten KG A 1:9

14 Spare parts for Vertical Plate freezer Reservedele til Vertikal plade fryser Version UK-DK-2014/01 Page/Side 14 of/af 26 Assembling lifting system: 6-1 Bearing block, right side 6-2 Bearing block, left side 6-3 Bearing bracket, bottom 6-4 Sliding bearing 6-5 Guidance block 6-6 Bolt 6-7 Bolt 6-8 Bolt 6-9 Bolt for eccentric adjusting shaft 6-10 Cap nut 6-11 Casing on lifting system 6-12 Eccentric adjusting shaft 6-13 Guidance pipe 6-14 Hydraulic pipe, lifting 6-15 Hydraulic pipe, lowering 6-16 Hydraulic ram 6-17 Hydraulic ram sealing kit 6-18 Nut 6-19 Protective washer 6-20 Protective washer 6-21 Scraper ring 6-22 Setscrew 6-23 Setscrew 6-24 Shaft for hydraulic ram 6-25 Suspension f. lifting beam, right side 6-26 Suspension f. lifting beam, left side 6-27 Washer 6-28 Washer Samling af løftesystemet: 6-1 Bæreplade, højre side 6-2 Bæreplade, venstre side 6-3 Cylinderbeslag, bund 6-4 Glideleje 6-5 Glideklods 6-6 Bolt 6-7 Bolt 6-8 Bolt 6-9 Bolt for excenteraksel 6-10 Topmøtrik 6-11 Skærm over løftearrangement 6-12 Excenteraksel 6-13 Støtterør 6-14 Hydraulikrør, løfte 6-15 Hydraulikrør, sænke 6-16 Hydraulikcylinder 6-17 Pakningssæt f. hydraulikcylinder 6-18 Møtrik 6-19 Skærmskive 6-20 Skærmskive 6-21 Skraberring 6-22 Sætskrue 6-23 Sætskrue 6-24 Aksel for cylinder 6-25 Bæreplade, højre side 6-26 Bæreplade, venstre side 6-27 Planskive 6-28 Planskive

15 B 1:10 Assembling lifting system Platefreezer Vertical Karsten KG

16 Spare parts for Vertical Plate freezer Reservedele til Vertikal plade fryser Version UK-DK-2014/01 Page/Side 16 of/af 26 Mounting the yoke: 7-1 Bolt 7-2 Bolt 7-3 Bracket for hydraulic ram 7-4 Bracket for yoke 7-5 Cooling element 7-6 Distance block 7-7 Distance washer 7-8 Setscrew 7-9 Hydraulic ram 7-10 Sealing kit for hydraulic ram 7-11 Protective washer 7-12 Self-locking nut 7-13 UH Insex 7-14 Washer 7-15 Washer 7-16 Yoke Montering af trækåg: 7-1 Bolt 7-2 Bolt 7-3 Ophæng for trækcylinder 7-4 Spændstykke ved trækåg 7-5 Køleelement 7-6 Afstandsklods ved trækåg 7-7 Afstandsskive 7-8 Sætskrue 7-9 Hydraulikcylinder 7-10 Pakningssæt f. hydraulikcylinder 7-11 Skærmskive 7-12 Låsemøtrik 7-13 UH Insex 7-14 Planskive 7-15 Planskive 7-16 Trækåg

17 A 1:7 Mounting the yoke Platefreezer Vertical Karsten KG

18 Spare parts for Vertical Plate freezer Reservedele til Vertikal plade fryser Version UK-DK-2014/01 Page/Side 18 of/af 26 Hand-operated hydraulic installation: 8-1 Valve-block, complete 8-2 Hand control valve 8-3 Oil flow divider 8-4 Connector 8-5 Nozzle 8-6 Hydraulic ram 8-7 Sealing kit for hydraulic ram 8-8 Connection pipe 8-9 Hydraulic hose 8-10 Hose bracket Håndbetjent hydraulik installation: 8-1 Ventilblok, komplet 8-2 Manøvre ventil 8-3 Flowdeler 8-4 Indskruning 8-5 Dyse 8-6 Hydraulikcylinder 8-7 Pakningssæt til hydraulikcylinder 8-8 Hydraulikrør 8-9 Hydraulikslange 8-10 Rørholder

19 A 1:5 T-connection P-connection Platefreezer Vertical Hand-operated hydraulic installation Karsten KG

20 Spare parts for Vertical Plate freezer Reservedele til Vertikal plade fryser Version UK-DK-2014/01 Page/Side 20 of/af 26 Electrically-operated hydraulic installation: 9-1 Valve-block, complete 9-2 Hand control valve 9-3 Connection pipe 9-4 Bend fitting 9-5 Connector 9-6 Nozzle 9-7 Oil flow divider 9-8 Hydraulic ram 9-9 Sealing kit for hydraulic ram 9-10 Hydraulic hose 9-11 Hose bracket 9-12 Push-button control box El-betjent hydraulik installation: 9-1 Ventilblok, komplet 9-2 Manøvre ventil 9-3 Hydraulikrør 9-4 Bøjning 9-5 Indskruning 9-6 Dyse 9-7 Flowdeler 9-8 Hydraulikcylinder 9-9 Pakningssæt til hydraulikcylinder 9-10 Hydraulikslange 9-11 Rørholder 9-12 Trykknap betjeningsboks

21 A 1:5 T-connection P-connection Platefreezer Vertical Electrically-operated hydraulic installation Karsten KG

22 Spare parts for Vertical Plate freezer Reservedele til Vertikal plade fryser Version UK-DK-2014/01 Page/Side 22 of/af 26 Electrically-operated hydraulic power-pack installation: 10-1 Valve-block, complete 10-2 Hand control valve 10-3 Connection pipe 10-4 Bend fitting 10-5 Connector 10-6 Nozzle 10-7 Oil flow divider 10-8 Hydraulic ram 10-9 Sealing kit for hydraulic ram Hydraulic hose Hose bracket Push-button control box Hydraulic powerpack El-betjent hydraulik installation med powerpack: 10-1 Ventilblok, komplet 10-2 Manøvre ventil 10-3 Hydraulikrør 10-4 Bøjning 10-5 Indskruning 10-6 Dyse 10-7 Flowdeler 10-8 Hydraulikcylinder 10-9 Pakningssæt til hydraulikcylinder Hydraulikslange Rørholder Trykknap betjeningsboks Hydraulisk Powerpack

23 A 1:5 Pladefryser Vertical Electrically-operated with Power-pack Karsten KG

24 Spare parts for Vertical Plate freezer Reservedele til Vertikal plade fryser Version UK-DK-2014/01 Page/Side 24 of/af 26 Valve block complete: 11-1 Valve-block 11-2 Reduction valve 11-3 Flow adjustment valve 11-4 Non-return valve 11-5 Pilot controlled non-return valve 11-6 Sequence valve 11-7 Lowering-brake valve 11-8 Expansion valve 11-9 Plugs Plugs Zink protection plate Connectors Ventilblok, komplet: 11-1 Ventilblok 11-2 Reduktionsventil ventil 11-3 Mængdereguleringsventil 11-4 Kontraventil 11-5 Pilotstyret kontraventil 11-6 Sekvensventil 11-7 Sænke-bremseventil 11-8 Ekspansionsventil 11-9 Propper Propper Zinksvøb Indskruninger

25 Karsten A 1:2,5 Valveblock assembled Platefreezer Vertical

26 Spare parts for Vertical Plate freezer Reservedele til Vertikal plade fryser Version UK-DK-2014/01 Page/Side 26 of/af 26 Ordering spare parts Reservedelsbestilling To ensure that your order for parts is handled without delay, please provide your supplier the following data when ordering: 1. Machine number (name plate on freezer). 2. Spare part description and possibly part number 3. Number of units. 4. Number of stations on the freezer. 5. Required method of shipping. The address of a possible local representative can be obtained from: A/S Dybvad Staalindustri Parkvej 5 DK-9352 Dybvad Denmark Phone: Fax: dsi@dsi-as.com For at sikre en hurtig og korrekt ekspedition af reservedele, anbefaler vi Dem at forsyne Deres forhandler med følgende oplysninger: 1. Maskinnummer (mærkeplade på fryseren). 2. Reservedelens positionsnummer og evt. benævnelse. 3. Antal stk. 4. Antal stationer på fryseren. 5. Ønsket forsendelsesmåde. Eventuel lokal forhandler kan anvises ved direkte henvendelse på følgende adresse: A/S Dybvad Staalindustri Parkvej 5 DK-9352 Dybvad Danmark Telefon: Telefax: dsi@dsi-as.com