Den datadrevne fabrik.

Transkript

1 Den datadrevne fabrik. Sådan høster du potentialet. Fra PLC og SCADA til KPI er og Business Intelligence. Hvad er kravene til dit IT-Setup. Tino Jørgensen Commercial Engineer, Software.

2 Den datadrevne fabrik. Sådan høster du potentialet. Fra PLC og SCADA til KPI er og Business Intelligence. Hvad er kravene til dit IT-Setup. Tino Jørgensen Commercial Engineer, Software.

3 Den datadrevne fabrik. Sådan høster du potentialet. Fra PLC og SCADA til KPI er og Business Intelligence. Hvad er kravene til dit IT-Setup. Tino Jørgensen Commercial Engineer, Software.

4 4 Agenda Connected Enterprise Problems that we are facing getting the right data Things that we need to solve and get the potential of the Data Mobility / Portability Big Data or Not

5 Connected Enterprise. Connecting All the Things in a Plant PUBLIC INFORMATION Sensors Actuators Intelligent Motor Control Controllers Terminals Audio Video

6 6 Agenda Connected Enterprise Problems that we are facing getting the right data Things that we need to solve and get the potential of the Data Mobility / Portability Big Data or Not

7 8 Problemer ved Data Analyse. Uorganiserede data spredt ud over produktionen Et typisk anlæg. Forskellige PLC Levr. Flere databaser Manuel Data input MSSQL / Oracle / ODBC. Historians fra forsk. Levr. OEE Data Energy Data HMI Data Excel ark Realtime Data Recepter Batch data Vedligeholds DB. Indkøbs DB OPC etc. Control Systems Mobil User MES Engineer Operator Production Manager Maintenance Performance/ OEE Energy Other Systems/ Databases Historians Quality Maintenance Systems/LIMS HMI/ Mgmt Systems Alarm/Events

8 9 Problemer ved Data Analyse. Uorganiserede data spredt ud over produktionen Et typisk anlæg. Forskellige PLC Levr. Flere databaser Manuel Data input MSSQL / Oracle / ODBC. Historians fra forsk. Levr. OEE Data Energy Data HMI Data Excel ark Realtime Data Recepter Batch data Vedligeholds DB. Indkøbs DB OPC etc. Control Systems Mobil User MES Engineer Operator Production Manager Maintenance Performance/ OEE Energy Other Systems/ Databases Historians Quality Maintenance Systems/LIMS HMI/ Mgmt Systems Alarm/Events

9 10 Agenda Connected Enterprise Problems that we are facing getting the right data Things that we need to solve and get the potential of the Data Mobility / Portability Big Data or Not

10 Hvad har vi brug for? For at løse denne opgave har vi brug for at: Ku håndtere data fra mange kilder og leverandøre. Ku oprette komponenter, Units, Motor, m.m. som objekter for derefter lave instanser af objekterne og forbinde disse til real time eller historiske data. En Portal hvor vi kan organiser vores Data og Rapporter. Portalen skal have e Fysisk og Logisk Model. Skal ku forbinde til: - Real time data fra fnorskellige PLC leverandøre - Historiske Data data fra Historian Server, OSI Soft, Historian SE, InSql etc. - Batch, Recepter, produktions Databaser, ODBC. OLEDB, MSSQL, Oracle Bruger Styring, og brug af Active Directory Ku håndtere Big Data Web baseret klient løsning Tynd Klient Web Browser Mulighed for Mobil Access IOS, Android, IE (HTML 5) Ku oprette ADHOC Rapporter og publicering af rapporter Få at vide hvornår vi skal gribe ind via: Notification Service Generere Rapporter i forskellige destinations formater, til skærm, PDF, CSV, Mail. Ku anvende mange Rapporterings værktøjer, Excel, Dashbords, Microsoft Reporting (SSRS) Sidst men ikke mindst, vi har brug for et konfigurerbar standard produkt, så vi ikke er afhængig af 1 person som har skrevet et.net program, og som desværre ikke længer er til rådighed. Når man ovenstående, har man et rigtig godt udgangs punkt, for at ku høste potentialet i sine data.

11 Hvad har vi brug for? For at løse denne opgave har vi brug for at: Ku håndtere data fra mange kilder og leverandøre. Ku oprette komponenter, Units, Motor, m.m. som objekter for derefter lave instanser af objekterne og forbinde disse til real time eller historiske data. En Portal hvor vi kan organiser vores Data og Rapporter. Portalen skal have e Fysisk og Logisk Model. Skal ku forbinde til: - Real time data fra fnorskellige PLC leverandøre - Historiske Data data fra Historian Server, OSI Soft, Historian SE, InSql etc. - Batch, Recepter, produktions Databaser, ODBC. OLEDB, MSSQL, Oracle Bruger Styring, og brug af Active Directory Ku håndtere Big Data Web baseret klient løsning Tynd Klient Web Browser Mulighed for Mobil Access IOS, Android, IE (HTML 5) Ku oprette ADHOC Rapporter og publicering af rapporter Få at vide hvornår vi skal gribe ind via: Notification Service Generere Rapporter i forskellige destinations formater, til skærm, PDF, CSV, Mail. Ku anvende mange Rapporterings værktøjer, Excel, Dashbords, Microsoft Reporting (SSRS) Sidst men ikke mindst, vi har brug for et konfigurerbar standard produkt, så vi ikke er afhængig af 1 person som har skrevet et.net program, og som desværre ikke længer er til rådighed. Når man ovenstående, har man et rigtig godt udgangs punkt, for at ku høste potentialet i sine data.

12 13 Rockwell Automations svar på udfordringerne. Manufacturing business intelligence System

13 FactoryTalk VantagePoint EMI Delivering on the Connected Enterprise Plant Manager Quality & Operations Engineer Operator Production Manager Maintenance Control Systems PUBLIC INFORMATION HMI/ Alarm/Events Historians MES Performance/ OEE Maintenance Quality Other Systems/ Mgmt Systems Energy Systems/LIMS HSE Databases 14

14 FactoryTalk VantagePoint EMI Delivering on the Connected Enterprise Plant Manager Quality & Operations Engineer Operator Production Manager Maintenance Control Systems PUBLIC INFORMATION HMI/ Alarm/Events Historians MES Performance/ OEE Maintenance Quality Other Systems/ Mgmt Systems Energy Systems/LIMS HSE Databases 15

15 FactoryTalk VantagePoint EMI Delivering on the Connected Enterprise Plant Manager Quality & Operations Engineer Operator Production Manager Maintenance VantagePoint EMI Portal SharePoint Portal Mobile Clients Control Systems PUBLIC INFORMATION HMI/ Alarm/Events Historians MES Performance/ OEE Maintenance Mgmt Systems Quality Other Systems/ Energy Systems/LIMS HSE Databases 16

16 FactoryTalk VantagePoint EMI Building a Reporting and Analytics System Connect to Data Build Logical Model Visualize Data Connect to Data Sources Seamlessly integrate to Rockwell Automation devices Connect to 3 rd Party Sources via OPC / OPC-HDA Build a Logical Model Organize information so anyone can understand Combines multiple data sources into a logical unit References data directly from its source Visualize & Analyze Data Creating reporting content to meet customer needs Leverage a variety of reporting options including Excel, Advanced Trending tools and SSRS View information in your favorite web browser including mobile device support

17 Start with Connecting To Data Sources Good Data Is Key To Any Reporting System! Connect to Data Build Logical Model Visualize Data Define a Physical model Identify what data is available Connect to the Data Sources Premier integration with Rockwell Automation devices and data sources Connect to 3 rd Party Historians Connect to 3 rd Party Data Sources via OPC-DA / OPC-HDA Connect to databases Data stays with the source Reduced loading on network only accessed when needed No replication of data necessary

18 Building the Logical Model I ve connected to the data, now what? Connect to Data Build Logical Model Visualize Data Define organizational model to present to users Combines multiple data sources into a logical unit Typically includes organizational hierarchy References data directly from its source Present information in context that anyone can understand

19 20 Building a Logical Model How does it work? Ved at skabe datastrukturer skabeloner kaldet "Models kan du organisere data, som du ønsker at bruge dem, i stedet for hvordan de er gemt og eksponeres. KPIs, Reports, Applications Chaos vs. Structure UPM Data Sources

20 21 Define Types Exampel A Pump is not just a Pump

21 Building a Logical Model The power of a Unified Production Model Logical Model Organize for Presentation Physical Model Connect data sources

22 Visualizing the Data Create meaningful content, role specific Connect to Data Build Logical Model Visualize Data Determine what information you want to present to users Add computation or analytics when data is required in a different form Build report content Leverage built in capability to configure reporting content Use pre-defined or ad hoc Trending or XY Plots Create Excel Reports leveraging built in capability Create dashboard or advanced reports leveraging reporting integration built into the model

23 24 Many Reporting Tools Available Get the information you want, the way you want Create a wide range of reports from dashboards to tabular data using SQL access to the model VantagePoint Client Tools Excel, Trend / XY Plotter, HTML Dashboard Builder Model-Based Report Elements Charts & Grids Status Indicators SharePoint Excel Services and Web Parts VantagePoint Portal SharePoint Portal

24 25 Advanced Reporting Information access across the enterprise Power to create a wide range of enterprise reports from dashboards to tabular data Reporting Services Query the VantagePoint model (UPM) and create reports using Reporting Services (SSRS) or other Business Intelligence tools Author and publish reports to the VantagePoint EMI Portal Leverage the VantagePoint model and create Report templates for re-use

25 Excel - The Most Common Reporting Tool Shared reports save time and money Create powerful Excel reports leveraging the VantagePoint Excel Add-In Retrieve data from any connected data source (Real-time or Historical values) Calculate, analyze and format data using Excel functionality Publish reports for sharing / collaborating with others Restore Excel workbook from the VantagePoint model to the same or different PC for editing Single version of the truth Retrieve Data From Any Source Calculate, Analyze and Format Publish to the VantagePoint Portal

26 27 Advanced Trending Tool Reporting that empowers action Create Trend templates for re-use or ad-hoc trends to analyze impromptu situations Publish trends for sharing / collaborating with others Diagnose and analyze data from any connected data source Powerful trend functionality Pan, zoom, stack and synchronize Display multiple time period at the same time to determine batch variations Pre-configured trends available in Sample Reports

27 Dashboard Builder Easy to read information for informed decisions Create powerful dashboards that provide real-time data along with important KPIs Dashboards provide dynamic linking of information (periodic or on demand) User Selection components (Tabs, Drop down, Combo box) provide a means to alter display content adding flexibility Drill down buttons to navigate to more detailed information Dashboard Builder is backed by Excel to complete data manipulation and formatting Pre-configured dashboards available in Sample Reports

28 29 Collaborate on Manufacturing Information SharePoint provides collaboration Leverage the power of SharePoint by integrating VantagePoint EMI reporting content as standard web part We believe that the value of manufacturing intelligence will only grow when software providers can integrate it with more traditional BI to provide enterprise-wide monitoring & analysis of manufacturing performance. Gartner

29 30 SharePoint Excel Services Integration Highly scalable and interactive Excel reports Interact with excel workbooks directly from your browser no need to install Excel! Analyze published workbooks without changing the source Sort, Filter, Expand / Collapse Pivot Tables, and Modify Parameters Secure and protect workbook models along with back end data by controlling user access levels Optimized for multiple users accessing the same spreadsheet. * Requires SharePoint EE 2010

30 31 Agenda Connected Enterprise Problems that we are facing getting the right data Things that we need to solve and get the potential of the Data Mobility / Portability Big Data or Not

31 32 Mobile Capabilities

32 33 Our Experience and Expectations We all have a smart phone or device We know what it is capable of doing You can Search for places to eat Get directions Check on the latest score Read and send messages Instant message a friend (or group of friends) Receive Facebook notifications Watch videos We want the same experience in our work place

33 34 Our Experience and Expectations We all have a smart phone or device We know what it is capable of doing You can Search for places to eat Get directions Check on the latest score Read and send messages Instant message a friend (or group of friends) Receive Facebook notifications Watch videos We want the same experience in our work place

34 35 FactoryTalk VantagePoint KPI Automatically Display & Share KPIs! A native Windows 8.1 application that visually shows off your FactoryTalk VantagePoint system in a simple but powerful way It uses KPIs (Key Performance Indicators) to focus your attention With your KPI s you can: Visually represent your data as a gauge, bar graph or indicator Collaborate by sending an with instructions and attaching a KPI Drill down to more specific detail Leverage Live Tiles to provide continuous updates by pinning a KPI on the Start page See a map view of your KPI s based on geographic location Available for download from the Microsoft Store

35 VantagePoint EMI Mobility Providing Information When and Where You Need It Mobile Landing Page Responsive User Interface Support for all major mobile platforms (ios, Android) Mobile Model Brower Mobile Favorites personalized, available on any device Ad Hoc dashboard or trend creation Mobile Content Excel Reports, Advanced Reports Trend, XY Plot charts New Composer Drag and Drop Dashboard Creation Mobile First Design Optimized for your browsing experience PUBLIC INFORMATION 36

36 37 Composer Create Displays Quickly and Easily Create new displays on a Tablet or PC Device Drag and Drop Canvas for Display Creation Library of Widgets (Gauges, Indicators, Trends, Text) Save displays as favorites Simplified single click functionality for display creation from mobile phones

37 Eventing / Notification Receive Notifications for Increased Efficiencies An Event / Notification is comprised of a Trigger and associated Actions A Trigger can be Any tag with historical values Based on Time / Schedule An Action can be (one or more) Generate a published report Send an Attach a generated report Embed an item value from the model in body of message Send SMS to a mobile phone

38 39 Agenda Connected Enterprise Problems that we are facing getting the right data Things that we need to solve and get the potential of the Data Mobility / Portability Big Data or Not

39 FTVantagepoint Handles Big Data. Big Data or Not? Når snakken falder på data kan vi undgå at høre om: B i g D a t a! Her til sidst ku jeg godt tænk mig at udfordre emnet lidt!

40 FTVantagepoint Handles Big Data. The right info to the Right People. Har vi brug for Big data? - Eller bare nok data? Hvor meget data skal vi opsamle, og hvad skal vi gøre med det, når vi har det? Mangel på klarhed ved begyndelsen af processen efterlade beslutningstagere med en masse uklare oplysninger, og ingen reelle løsning. Et typisk problem er, at man antager at jo flere data jo bedre data.

41 FTVantagepoint Handles Big Data. The right info to the Right People. Har vi brug for Big data? - Eller bare nok data? Hvor meget data skal vi opsamle, og hvad skal vi gøre med det, når vi har det? Mangel på klarhed ved begyndelsen af processen efterlade beslutningstagere med en masse uklare oplysninger, og ingen reelle løsning. Et typisk problem er, at man antager at jo flere data jo bedre data. Vi kan faktisk få masser af værdi fra en lille mængde data, blot det er de rigtige! Og vi behøver ikke at bruge millioner af kroner for at få værdi ud af at de rigtige data.

42 FTVantagepoint Handles Big Data. How To Plan En god måde at gribe det an på er at starte med slutningen i tankerne, og så stil dig selv spørgsmålet: Hvad ønsker jeg at få ud af disse data? Og hvad kan dataene fortælle mig, hvis jeg havde dem? Simple Data: Det grundlæggende som vil give folk mulighed for at foretage hurtige og kvalificerede beslutninger ved en klar visuel visning. Rettidig Data: I dagens connected enterprise, er det vigtigt at gøre, data tilgængelige, når det er mest nødvendigt. Rettidig tilgængelighed af data er nøglen til succes. Nøjagtige Data: Dette er vigtigt, især for tilliden og for at forbedre beslutningsprocessen, og ku bruge disse til optimering. PUBLIC INFORMATION Relevante Data: Data skal være relevante til, hvad beslutningstageren bliver målt på.

43 FTVantagepoint Handles Big Data. Get The Potential information out! Til sidst husk. Værdien af Big Data er ikke i tal, statistikker eller rapporter. Værdien er, hvad vi kan lærer fra analysen af oplysningerne. Og det betyder at mange data nødvendigvis ikke er bedre data. Nogle data er bedre end ingen! Men at få de rigtige data til de rigtige personer, så de kan træffe de rigtige beslutning, det er netop her VI HØSTER POTENTIALET. Tak for nu