MODUBÆRINGER I -PROFI 120 Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533 3.6.3.1
Nyt perspektiv indenfor anlægsarbejde Vi ved af erfaring, at ændringer/forandringer og udbygning i løbet af bygningstiden i forøget omfang optræder. Problemer med konstruktionen, anskaffelse og indbygning, ligesom mer omkostninger følger. Fordele: - mindre ressource forbrug iht. tegninger ved standardiserede komponenter - simplificeret/nem og hurtig montage på byggepladsen - ingen svejsninger ved montage kun skrueforbindelser - ingen svejsninger (intet svejse arbejde) ved istandsættelse og eftersyn (inspektion) - flexible reaktioner på afvigelser og tegningsændringer - høj anvendelighed med mindre/færre system moduler - øj kvalitet i korrosionsbeskyttelse, da alle dele er varmgalvaniseret (duplex coating ved forespørgsel) - BERNECKER modul beslag og klemsystem er uden problemer let at monterer. øsning: Som fremtidsorienteret leverandør har vi taget udfordringen op og udviklet et nyt koncept. Vores ny udviklede software CD PDS-intergraf kan gøre ændringerne lettere, både tidsbesparende og effektivt. For brugere af AutoCAD og kompatible systemer står et komponent bibliotek til rådighed. BERNECKER Modulbæringer reducerer omkostningerne og hjælper til at forkorte byggetiden og garanterer optimal korrosionsbeskyttelse. Udviklingen af BERNECKER Modulbæringer er et skridt i retningen aftidssvarende arbejde og montage i anlægsog byggebranchen 3.6.3.2 Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533
MODUBÆRINGER SYSTEM 120 EAVY Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533 3.6.3.3
Standard components 30 60 60 Ø18 60 System beam Finish: Fully hot-dip galvanized STB-0300-F 300 7,4 STB-0600-F 600 13,1 STB-0900-F 900 18,9 STB-1200-F 1200 24,6 STB-1500-F 1500 30,4 STB-1800-F 1800 36,2 STB-2100-F 2100 41,9 Adapter plate for clamp connection to existing beam, hot-dip galvanized Finish: Complete with beam clamps* and screw fastening, incl. 4 off studs 50 or 70 mm** permanently caulked Dimensions Connection section STB-APK-1-50-F 250 x 16 x 310 80-200 13,0 STB-APK-1-70-F 250 x 16 x 310 80-200 13,1 STB-APK-2-50-F 360 x 20 x 420 190-310 29,8 STB-APK-2-70-F 360 x 20 x 420 190-310 29,9 * Beam clamps with standard bolts universally suitable for flange thickness 8-30 mm (broad flanged beam 120-500), please request longer bolts for EM type beam (up to 40 mm flange thickness) ** Stud 70 mm long when using shims for levelling/aligning Adapter plate for plug connection to concrete, hot-dip galvanized Finish: incl. 4 off studs 50 or 70 mm** permanently caulked, recommended for IEBIG type 25 plug Dimensions Plug STB-APD-1-50-F 500 x 16 x 500 Stainless steel 30,4 STB-APD-1-70-F 500 x 16 x 500 Stainless steel 30,6 STB-APD-2-50-F 500 x 16 x 500 Steel galvanized 30,4 STB-APD-2-70-F 500 x 16 x 500 Steel galvanized 30,6 ** Stud 70 mm long when using shims for levelling/aligning 3.6.3.4 Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533
Standard components 635 System beam 45 - stay, for use with STB-0900 and upward Finish: ot-dip galvanized STB-S45-0600-F 21,6 540 750 60 Shims for leveling/alignment up to 10 mm, (please check screw!) Finish: Fully hot-dip galvanized S STB-D-001-F 1 0,1 STB-D-002-F 2 0,2 STB-D-003-F 3 0,3 STB-D-005-F 5 0,5 STB-D-010-F 10 1,0 S 60 STB-U STB-UD STB-S Washer plate and screw fastening, hot-dip galvanized Finish: STB-S: nuts and bolts loose STB-U: connected by 2 bolts and nuts STB-UD: with clearance hole Dimensions Plug STB-U-016-F 45 x 10 x 100 Incl. screw fastening 0,60 STB-UD-016-F 45 x 10 x 100 Clearance hole 0,40 STB-S-016x045-F M16 x 45 Incl. M16 nut 0,13 STB-S-016x055-F M16 x 55 Incl. M16 nut 0,14 STB-S-016x070-F M16 x 70 Incl. M16 nut 0,16 STB-S-016x090-F M16 x 90 Incl. M16 nut 0,19 Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533 3.6.3.5
Adapter plate for vertical connection to system beam Infinitely variable height adjustment Finish: ot-dip galvanized, compl. with screw fastening STB-APV-1-F 6,1 Adapter plate for vertical connection to system beam Infinitely variable height adjustment (specially suitable for suspended components (swings)) Finish: ot-dip galvanized, compl. with screw fastening STB-APV-3-F 6,0 Bracket with U-rail for system beam Infinitely variable height adjustment Finish: ot-dip galvanized, compl. with screw fastening STB-M-500-F 2,5 500 Bracket with TB 50 for system beam Infinitely variable height adjustment Finish: ot-dip galvanized, compl. with screw fastening STB-TB-500-F 6,4 500 3.6.3.6 Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533
Standard components Cross connector for system beam Finish: ot-dip galvanized, compl. with screw fastening STB-QAS-1-F 4,3 Bridge bearing for system beam to bridge horizontal gaps up to 150 mm, up to 300 mm when used at both ends, infinitely variable height adjustment 282 0-150 mm Finish: ot-dip galvanized, compl. with screw fastening STB-S-F 12,0 Vertical stay for system beam to bridge level differences up to 300 mm, infinitely variable height adjustment Finish: ot-dip galvanized, compl. with screw fastening STB-VS-F 12,5 457 0-300 mm Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533 3.6.3.7
Assembly instructions System: Cantilever (kn) oad for bolted connection (kn) 300 25,3 600 10,8 900 6,8 1200 4,9 1500 3,9 1800 0 2100 0 (kn) oad for clamped connection (kn) 300 11,4 600 8,4 900 5,3 1200 3,9 1500 3,0 1800 0 2100 0 (kn) oad for plugged connection (kn) 300 600 900 1200 1500 1800 2100 14,3 6,9 4,4 3,2 2,5 0 0 3.6.3.8 Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533
System bridge standing System: Bridge standing oad for bolted connection (kn) 300 0 90,0 64,0 47,0 38,0 31,0 27,0 600 0 48,0 46,0 42,0 37,0 31,0 27,0 900 0 33,0 32,0 30,0 29,0 27,0 26,0 1200 0 25,0 25,0 24,0 23,0 22,0 21,0 1500 0 20,0 20,0 20,0 19,0 18,0 18,0 1800 0 17,0 17,0 17,0 16,0 16,0 15,0 2100 0 15,0 15,0 15,0 14,0 14,0 13,0 oad for clamped connection (kn) 300 0 33,0 24,0 18,0 15,0 12,0 11,0 600 0 43,0 35,0 29,0 24,0 21,0 18,0 900 0 33,0 32,0 31,0 29,0 27,0 25,0 1200 0 25,0 25,0 24,0 23,0 22,0 21,0 1500 0 20,0 20,0 20,0 19,0 19,0 18,0 1800 0 17,0 17,0 17,0 16,0 16,0 15,0 2100 0 15,0 15,0 15,0 14,0 14,0 13,0 oad for plugged connection (kn) 300 0 0 60,0 47,0 38,0 31,0 27,0 600 0 0 45,0 42,0 38,0 31,0 27,0 900 0 0 32,0 31,0 29,0 27,0 25,0 1200 0 0 25,0 24,0 23,0 22,0 21,0 1500 0 0 20,0 20,0 19,0 18,0 18,0 1800 0 0 17,0 17,0 16,0 16,0 15,0 2100 0 0 15,0 15,0 14,0 14,0 13,0 * loads apply only when washer plate type STB-U-016 is used. Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533 3.6.3.9
System bridge hanging System: Bridge hanging oad for bolted connection (kn) 300 0 58,0 52,0 47,0 37,0 31,0 26,0 600 0 37,0 35,0 33,0 31,0 29,0 26,0 900 0 27,0 27,0 25,0 24,0 23,0 22,0 1200 0 21,0 21,0 20,0 20,0 19,0 18,0 1500 0 18,0 17,0 17,0 16,0 16,0 15,0 1800 0 15,0 15,0 14,0 14,0 14,0 13,0 2100 0 13,0 13,0 12,0 12,0 12,0 11,0 oad for clamped connection (kn) 300 0 32,0 23,0 18,0 15,0 12,0 10,0 600 0 35,0 33,0 29,0 24,0 21,0 18,0 900 0 27,0 26,0 24,0 23,0 21,0 20,0 1200 0 21,0 21,0 20,0 19,0 18,0 17,0 1500 0 18,0 17,0 17,0 16,0 16,0 15,0 1800 0 15,0 15,0 14,0 14,0 14,0 13,0 2100 0 13,0 13,0 12,0 12,0 12,0 11,0 oad for plugged connection (kn) 300 0 0 29,0 25,0 22,0 19,0 17,0 600 0 0 23,0 21,0 20,0 18,0 17,0 900 0 0 18,0 18,0 17,0 16,0 15,0 1200 0 0 15,0 15,0 14,0 14,0 13,0 1500 0 0 13,0 13,0 12,0 12,0 12,0 1800 0 0 11,0 11,0 11,0 11,0 10,0 2100 0 0 10,0 10,0 10,0 9,0 9,0 * loads apply only when washer plate type STB-U-016 is used. 3.6.3.10 Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533
System scaffold standing System: Scaffold standing oad for bolted connection (kn) 300 20,3 10,8 6,8 0 0 0 0 600 12,8 8,8 6,6 0 0 0 0 900 9,4 7,0 5,6 0 0 0 0 1200 7,4 5,8 4,8 4,1 0 0 0 1500 6,1 5,0 4,2 3,6 0 0 0 1800 5,2 4,4 3,8 3,3 0 0 0 2100 4,5 3,9 3,4 3,0 0 0 0 oad for clamped connection (kn) 300 9,6 5,5 3,8 0 0 0 0 600 9,6 5,5 3,8 0 0 0 0 900 8,3 5,5 3,8 0 0 0 0 1200 6,6 4,9 3,8 2,9 0 0 0 1500 5,5 4,3 3,5 2,9 0 0 0 1800 4,7 3,8 3,1 2,7 0 0 0 2100 4,1 3,4 2,8 2,5 0 0 0 oad for plugged connection (kn) 300 16,9 8,3 5,4 0 0 0 0 600 10,6 6,4 4,5 0 0 0 0 900 7,7 5,2 3,9 0 0 0 0 1200 6,0 4,3 3,4 2,8 0 0 0 1500 4,9 3,7 3,0 2,5 0 0 0 1800 4,2 3,3 2,7 2,3 0 0 0 2100 3,6 2,9 2,5 2,1 0 0 0 * loads apply only when washer plate type STB-U-016 is used. Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533 3.6.3.11
System scaffold hanging System: Scaffold hanging oad for bolted connection (kn) 300 16,3 10,8 6,8 0 0 0 0 600 11,1 10,8 6,8 0 0 0 0 900 8,4 10,3 6,8 0 0 0 0 1200 6,7 9,5 6,8 4,9 0 0 0 1500 5,6 8,9 6,7 4,9 0 0 0 1800 4,8 8,3 6,3 4,9 0 0 0 2100 4,2 7,2 6,0 4,9 0 0 0 oad for clamped connection (kn) 300 9,6 5,5 3,8 0 0 0 0 600 8,7 5,5 3,8 0 0 0 0 900 6,8 5,5 3,8 0 0 0 0 1200 5,6 5,5 3,8 2,9 0 0 0 1500 4,8 5,5 3,8 2,9 0 0 0 1800 4,2 5,5 3,8 2,9 0 0 0 2100 3,7 5,5 3,8 2,9 0 0 0 oad for plugged connection (kn) 300 8,9 6,9 4,8 0 0 0 0 600 6,8 6,9 4,8 0 0 0 0 900 5,4 6,9 4,8 0 0 0 0 1200 4,6 6,9 4,8 3,7 0 0 0 1500 3,9 6,9 4,8 3,7 0 0 0 1800 3,4 6,9 4,8 3,7 0 0 0 2100 3,1 6,2 4,9 3,7 0 0 0 * loads apply only when washer plate type STB-U-016 is used. 3.6.3.12 Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533
System T standing System: T standing oad for bolted connection (kn) 300 0 17,6 14,0 11,2 0 0 0 600 0 8,7 8,7 8,5 0 0 0 900 0 5,8 5,8 5,8 0 0 0 1200 0 4,3 4,3 4,3 0 0 0 1500 0 3,5 3,5 3,5 0 0 0 1800 0 2,9 2,9 2,9 0 0 0 2100 0 2,5 2,5 2,5 0 0 0 oad for clamped connection (kn) 300 0 6,8 4,5 3,3 0 0 0 600 0 6,8 4,5 3,3 0 0 0 900 0 5,8 4,5 3,3 0 0 0 1200 0 4,2 4,2 3,3 0 0 0 1500 0 3,3 3,3 3,3 0 0 0 1800 0 2,8 2,8 2,8 0 0 0 2100 0 2,4 2,4 2,4 0 0 0 oad for plugged connection (kn) 300 0 16,5 11,0 8,2 0 0 0 600 0 9,4 7,9 6,8 0 0 0 900 0 5,6 5,6 5,1 0 0 0 1200 0 4,0 4,0 4,0 0 0 0 1500 0 3,1 3,1 3,1 0 0 0 1800 0 2,5 2,5 2,5 0 0 0 2100 0 2,1 2,1 2,1 0 0 0 * loads apply only when washer plate type STB-U-016 is used. Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533 3.6.3.13
System T hanging System: T hanging * loads apply only when washer plate type STB-U-016 is used. oad for bolted connection (kn) 300 0 12,0 11,6 9,3 7,8 0 0 600 0 6,8 6,7 6,6 6,0 0 0 900 0 4,5 4,4 4,3 4,2 0 0 1200 0 3,3 3,2 3,1 3,0 0 0 1500 0 2,5 2,3 2,2 2,1 0 0 1800 0 1,8 1,7 1,6 1,5 0 0 2100 0 1,4 1,3 1,2 1,0 0 0 oad for clamped connection (kn) 300 0 6,5 4,1 2,8 2,0 0 0 600 0 5,8 4,0 2,7 1,9 0 0 900 0 4,0 3,9 2,6 1,8 0 0 1200 0 2,9 2,8 2,5 1,7 0 0 1500 0 2,1 2,0 1,9 1,6 0 0 1800 0 1,6 1,5 1,4 1,3 0 0 2100 0 1,2 1,1 0,9 0,8 0 0 oad for plugged connection (kn) 300 0 6,7 6,5 5,2 4,2 0 0 600 0 4,2 4,1 4,0 3,4 0 0 900 0 3,0 2,9 2,8 2,7 0 0 1200 0 2,2 2,1 1,9 1,8 0 0 1500 0 1,6 1,5 1,4 1,3 0 0 1800 0 1,1 1,0 0,9 0,8 0 0 2100 0 0,8 0,7 0,6 0,5 0 0 3.6.3.14 Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533
The BERNECKER-steelwork system is extremely versatile and easy to assemble thanks to it s relatively small number of system components. There are a number of important rules that must be followed however: - The components are hot-dip galvanized and all necessary holes are predilled at our factory. Drilling or welding on the components affects their loadbearing capacity and should be avoided. - Adapter plate assembly Position the system beam and insert the 4 bolts supplied through the head plate and screw them into the tapped holes in the adapter plate. Tighten the bolts down weith a torque wrench - torque setting 210 Nm. - Adapter plate for clamp connection Slacken the clamping plates supplied, align to desired beam and clamp tight. Tighten down to torque setting 210 Nm. Caution: The bolt must be straight - Adapter plate for plug connections Our stess calculations are based on the use of the IEBIG Type 25 plugs which are supplied - these plugs are an intergral part of the loadbearing capacity of the overall system. The plug must be set according to the instructions and building control approvals of the plug manufacturer. The specification sheet for the IEBIG plugs which we supply is enclosed. Please contact COBAC if using plugs supplied by other manufacturers (phone +45 45 820533) - Assembly in general The system beams can be connected to each other in a wide variety of ways. oadings for a number of typical applications as illustrated on pages 7-13 are listed in the tables on this pages. The screw fastenings supplied must be used as shown in the sketch and tightened with a torque wrench (setting 210 Nm.) Washer plates type STB-U-016-F must be fitted on the flange side in all 90 conections (see sketch). 11-05-242 Forbehold mod tekniske ændringer Cobalch ApS ejreskovvej 24 DK-3490 Kvistgård Denmark Tel.: +45 4582 0533 3.6.3.15