MODUARSTEE IN -PROFIE 12 Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com 3.6.3.1
Nyt perspektiv indenfor anlægsarbejde Vi ved af erfaring, at ændringer/forandringer og udbygning i løbet af bygningstiden i forøget omfang optræder. Problemer med konstruktionen, anskaffelse og indbygning, ligesom mer omkostninger følger. Fordele: - mindre ressource forbrug iht. tegninger ved standardiserede komponenter - simplificeret/nem og hurtig montage på byggepladsen - ingen svejsninger ved montage kun skrueforbindelser - ingen svejsninger (intet svejse arbejde) ved istandsættelse og eftersyn (inspektion) - flexible reaktioner på afvigelser og tegningsændringer - høj anvendelighed med mindre/færre system moduler - øj kvalitet i korrosionsbeskyttelse, da alle dele er varmgalvaniseret (duplex coating ved forespørgsel) - BERNECKER modul beslag og klemsystem er uden problemer let at monterer. Som fremtidsorienteret leverandør har vi taget udfordringen op og udviklet et nyt koncept. øsning: Vores ny udviklede software CD PDS-intergraf kan gøre ændringerne lettere, både tidsbesparende og effektivt. For brugere af AutoCAD og kompatible systemer står et komponent bibliotek til rådighed. BERNECKER Modulbæringer reducerer omkostningerne og hjælper til at forkorte byggetiden og garanterer optimal korrosionsbeskyttelse. Udviklingen af BERNECKER Modulbæringer er et skridt i retningen aftidssvarende arbejde og montage i anlægsog byggebranchen 3.6.3.2 Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com
MODUARSTEE SYSTEM 12 EAVY Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com 3.6.3.3
Standard components Ø18 System beam 6 3 6 6 Material: DIN EN 125 Finish: Fully hot-dip galvanized STB-3-F 3 STB-6-F 6 STB-9-F 9 STB-12-F 12 STB-15-F 15 STB-18-F 18 STB-21-F 21 7,4 13,1 18,9 24,6 3,4 36,2 41,9 Adapter plate for clamp connection to existing beam Material: DIN EN 125, hot-dip galvanized Finish: Complete with beam clamps* and screw fastening, incl. 4 off studs 5 or 7 mm** permanently caulked Dimensions Connection section STB-APK-1-5-F 25 x 16 x 31 8-2 13, STB-APK-1-7-F 25 x 16 x 31 8-2 13,1 STB-APK-2-5-F 36 x 2 x 42 19-31 29,8 STB-APK-2-7-F 36 x 2 x 42 19-31 29,9 * Beam clamps with standard bolts universally suitable for flange thickness 8-3 mm (broad flanged beam 12-5), please request longer bolts for EM type beam (up to 4 mm flange thickness) ** Stud 7 mm long when using shims for levelling/aligning Adapter plate for plug connection to concrete Material: DIN EN 125, hot-dip galvanized Finish: incl. 4 off studs 5 or 7 mm** permanently caulked, recommended for IEBIG type 25 plug Dimensions Plug STB-APD-1-5-F 5 x 16 x 5 Stainless steel STB-APD-1-7-F 5 x 16 x 5 Stainless steel STB-APD-2-5-F 5 x 16 x 5 Steel galvanized STB-APD-2-7-F 5 x 16 x 5 Steel galvanized 3,4 3,6 3,4 3,6 ** Stud 7 mm long when using shims for levelling/aligning 3.6.3.4 Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com
Standard components 635 System beam 45 - stay, for use with STB-9 and upward Material: DIN EN 125 Finish: ot-dip galvanized STB-S45-6-F 54 21,6 75 6 Shims for leveling/alignment up to 1 mm, (please check screw!) Material: DIN EN 125 Finish: Fully hot-dip galvanized S STB-D-1-F 1 STB-D-2-F 2 STB-D-3-F 3 STB-D-5-F 5 STB-D-1-F 1,1,2,3,5 1, 6 S STB-U STB-UD STB-S Washer plate and screw fastening Material: DIN EN 125, hot-dip galvanized Finish: STB-S: nuts and bolts loose STB-U: connected by 2 bolts and nuts STB-UD: with clearance hole STB-U-16-F STB-UD-16-F STB-S-16x45-F STB-S-16x55-F STB-S-16x7-F STB-S-16x9-F Dimensions 45 x 1 x 1 45 x 1 x 1 M16 x 45 M16 x 55 M16 x 7 M16 x 9 Plug Incl. screw fastening Clearance hole Incl. M16 nut Incl. M16 nut Incl. M16 nut Incl. M16 nut Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com,6,4,13,14,16,19 3.6.3.5
Adapter plate for vertical connection to system beam Infinitely variable height adjustment Material: DIN EN 125 Finish: ot-dip galvanized, compl. with screw fastening STB-APV-1-F 6,1 Adapter plate for vertical connection to system beam Infinitely variable height adjustment (specially suitable for suspended components (swings)) Material: DIN EN 125 Finish: ot-dip galvanized, compl. with screw fastening STB-APV-3-F 6, Bracket with U-rail for system beam Infinitely variable height adjustment Material: DIN EN 125 Finish: ot-dip galvanized, compl. with screw fastening STB-M-5-F 5 Bracket with TB 5 for system beam Infinitely variable height adjustment Material: DIN EN 125 Finish: ot-dip galvanized, compl. with screw fastening STB-TB-5-F 6,4 5 3.6.3.6 Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com
Standard components Cross connector for system beam Material: DIN EN 125 Finish: ot-dip galvanized, compl. with screw fastening STB-QAS-1-F 4,3 282-15 mm Bridge bearing for system beam to bridge horizontal gaps up to 15 mm, up to 3 mm when used at both ends, infinitely variable height adjustment Material: DIN EN 125 Finish: ot-dip galvanized, compl. with screw fastening STB-S-F 12, Vertical stay for system beam to bridge level differences up to 3 mm, infinitely variable height adjustment Material: DIN EN 125 Finish: ot-dip galvanized, compl. with screw fastening STB-VS-F 1-3 mm 457 Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com 3.6.3.7
Assembly instructions System: Cantilever oad for bolted connection (kn) 3 6 9 12 15 18 21 (kn) 25,3 1,8 3,9 (kn) 3 11,4 6 8,4 oad for clamped connection (kn) 9 12 15 5,3 3,9 3, 18 21 (kn) 3 14,3 6 6,9 oad for plugged connection (kn) 9 12 15 4,4 3,2 18 21 3.6.3.8 Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com
System bridge standing System: Bridge standing oad for bolted connection (kn) 3 6 9 12 15 18 21 3 6 9, 48, 64, 46, 47, 42, 38, 37, 31, 31, 27, 27, 9 33, 32, 3, 29, 27, 26, 12 25, 25, 24, 23, 22, 21, 15 18 21 2, 17, 15, 2, 17, 15, 2, 17, 15, 19, 16, 14, 18, 16, 14, 18, 15, 13, 6 33, 43, 33, 25, 2, 17, 15, oad for clamped connection (kn) 9 12 15 24, 18, 15, 35, 29, 24, 32, 31, 29, 25, 24, 23, 2, 2, 19, 17, 17, 16, 15, 15, 14, 18 12, 21, 27, 22, 19, 16, 14, 21 11, 18, 25, 21, 18, 15, 13, 6 oad for plugged connection (kn) 9 12 15 6, 47, 38, 45, 42, 38, 32, 31, 29, 25, 24, 23, 2, 2, 19, 17, 17, 16, 15, 15, 14, 18 31, 31, 27, 22, 18, 16, 14, 21 27, 27, 25, 21, 18, 15, 13, 3 6 9 12 15 18 21 3 6 9 12 15 18 21 3 3 * loads apply only when washer plate type STB-U-16 is used. Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com 3.6.3.9
System bridge hanging System: Bridge hanging oad for bolted connection (kn) 3 6 9 12 15 18 21 3 6 58, 37, 52, 35, 47, 33, 37, 31, 31, 29, 26, 26, 9 27, 27, 25, 24, 23, 22, 12 21, 21, 2, 2, 19, 18, 15 18 21 18, 15, 13, 17, 15, 13, 17, 14, 12, 16, 14, 12, 16, 14, 12, 15, 13, 11, 6 32, 35, 27, 21, 18, 15, 13, oad for clamped connection (kn) 9 12 15 23, 18, 15, 33, 29, 24, 26, 24, 23, 21, 2, 19, 17, 17, 16, 15, 14, 14, 13, 12, 12, 18 12, 21, 21, 18, 16, 14, 12, 21 1, 18, 2, 17, 15, 13, 11, 6 oad for plugged connection (kn) 9 12 15 29, 25, 22, 23, 21, 2, 18, 18, 17, 15, 15, 14, 13, 13, 12, 11, 11, 11, 1, 1, 1, 18 19, 18, 16, 14, 12, 11, 9, 21 17, 17, 15, 13, 12, 1, 9, 3 6 9 12 15 18 21 3 6 9 12 15 18 21 3 3 * loads apply only when washer plate type STB-U-16 is used. 3.6.3.1 Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com
System scaffold standing System: Scaffold standing oad for bolted connection (kn) 3 6 9 12 15 18 21 3 2,3 1,8 6 9 1 9,4 8,8 7, 6,6 5,6 12 7,4 5,8 4,1 15 18 21 6,1 5,2 4,5 5, 4,4 3,9 3,4 3,6 3, 6 4,3 3,4 oad for clamped connection (kn) 9 12 15 3,5 3,1 2,7 18 21 6 8,3 6,4 5,2 4,3 3,7 oad for plugged connection (kn) 9 12 15 5,4 4,5 3,9 3,4 3, 2,7 2,3 2,1 18 21 3 6 9 12 15 18 21 3 6 9 12 15 18 21 3 9,6 9,6 8,3 6,6 4,7 4,1 3 16,9 1,6 7,7 6, 3,6 * loads apply only when washer plate type STB-U-16 is used. Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com 3.6.3.11
System scaffold hanging System: Scaffold hanging oad for bolted connection (kn) 3 6 9 12 15 18 21 3 16,3 1,8 6 9 11,1 8,4 1,8 1,3 12 6,7 9,5 15 18 21 5,6 8,9 8,3 7,2 6,7 6,3 6, 6 oad for clamped connection (kn) 9 12 15 18 21 6 6,9 6,9 6,9 6,9 6,9 6,9 6,2 oad for plugged connection (kn) 9 12 15 3,7 3,7 3,7 3,7 18 21 3 6 9 12 15 18 21 3 6 9 12 15 18 21 3 9,6 8,7 5,6 3,7 3 8,9 5,4 4,6 3,9 3,4 3,1 * loads apply only when washer plate type STB-U-16 is used. 3.6.3.12 Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com
System T standing System: T standing oad for bolted connection (kn) 3 6 9 12 15 18 21 3 17,6 14, 11,2 6 9 8,7 5,8 8,7 5,8 8,5 5,8 12 4,3 4,3 4,3 15 18 21 3,5 3,5 3,5 6 5,8 2,4 oad for clamped connection (kn) 9 12 15 4,5 4,5 4,5 2,4 2,4 18 21 6 16,5 9,4 5,6 4, 3,1 2,1 oad for plugged connection (kn) 9 12 15 11, 8,2 7,9 5,6 5,1 4, 4, 3,1 3,1 2,1 2,1 18 21 3 6 9 12 15 18 21 3 6 9 12 15 18 21 3 3 * loads apply only when washer plate type STB-U-16 is used. Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com 3.6.3.13
System T hanging System: T hanging oad for bolted connection (kn) 3 6 9 12 15 18 21 3 12, 11,6 9,3 7,8 6 9 4,5 6,7 4,4 6,6 4,3 6, 12 3,2 3,1 3, 15 18 21 1,8 1,4 2,3 1,7 1,3 2,2 1,6 1,2 2,1 1,5 1, 6 6,5 5,8 4, 2,1 1,6 1,2 oad for clamped connection (kn) 9 12 15 4,1 2, 4, 2,7 1,9 3,9 2,6 1,8 1,7 2, 1,9 1,6 1,5 1,4 1,3 1,1,9,8 18 21 18 21 3 6 9 12 15 18 21 3 3 6 9 12 15 3 6 6,7 3, 2,2 1,6 oad for plugged connection (kn) 9 12 15 6,5 5,2 4,1 4, 3,4 2,7 2,1 1,9 1,8 1,5 1,4 1,3 18 1,1 1,,9,8 21,8,7,6,5 * loads apply only when washer plate type STB-U-16 is used. 3.6.3.14 Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com
The BERNECKER-steelwork system is extremely versatile and easy to assemble thanks to it s relatively small number of system components. There are a number of important rules that must be followed however: - The components are hot-dip galvanized and all necessary holes are predilled at our factory. Drilling or welding on the components affects their loadbearing capacity and should be avoided. - Adapter plate assembly Position the system beam and insert the 4 bolts supplied through the head plate and screw them into the tapped holes in the adapter plate. Tighten the bolts down weith a torque wrench - torque setting 21 Nm. - Adapter plate for clamp connection Slacken the clamping plates supplied, align to desired beam and clamp tight. Tighten down to torque setting 21 Nm. Caution: The bolt must be straight - Adapter plate for plug connections Our stess calculations are based on the use of the IEBIG Type 25 plugs which are supplied - these plugs are an intergral part of the loadbearing capacity of the overall system. The plug must be set according to the instructions and building control approvals of the plug manufacturer. The specification sheet for the IEBIG plugs which we supply is enclosed. Please contact COBAC if using plugs supplied by other manufacturers (phone +45 45 82533) - Assembly in general The system beams can be connected to each other in a wide variety of ways. oadings for a number of typical applications as illustrated on pages 7-13 are listed in the tables on this pages. The screw fastenings supplied must be used as shown in the sketch and tightened with a torque wrench (setting 21 Nm.) 3-6-242 Washer plates type STB-U-16-F must be fitted on the flange side in all 9 conections (see sketch). Technical modifications reserved Cobalch ApS ejreskovvej 24B DK-349 Kvistgård Denmark Tel.: +45 4582 533 Fax.: +45 4582 118 Danske Bank: 413 4138831 IBAN - DKK: DK3134138831 - EUR: DK47341388228 Swift code: DABADKKK CVR nr. DK7614316 cobalch@cobalch.com www.cobalch.com 3.6.3.15