TRENCHLESSDIRECTIONAL HORIZONTALDRILLING
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1 TRENCHLESSDIRECTIONAL HORIZONTALDRILLING kafcs.com.tr SahabiyeMah.YaşıtSk.BekaşİşMrk.Kat:4No:18/4KAYSERİ/TÜRKİYE (0.352) (0.352)
2 NETWORK WATER & SEWAGE STRONG FOUNDATION LARGE MACHINE FLEET ABOUTUS ELECTRICITY, NATURALGAS HIGH TECHNOLOGY SUCCESSFUL PROJECTS OVERSEAS EXPERIENCE CORPORATE GOVERNANCE Ourcompanycommencingin1990withitssuccessfulsolutionsin infrastructure works also operates in Oil, International TransportationandMining. OurcompanyincorporatingintoitsstructureTrenchlessHorizontal DirectionalDrilingmachinesin 2011 thatplayagreatrolein infrastructureworks,inthefolowingyears,expandeditsfleetto bring the pioneer Horizontal Driling machines into the infrastructure. Our company offering effective and quick solutions in infrastructure works continues to operate in Turkish and internationalinfrastructurebusiness. OURVISION &MISSION EXPERT TEAM isto become a universal,respected and a leading brand in infrastructureindustryprovidingqualityservicesinturkeyandin the World,prevalent,trusting and sensitive to human and environmentwith itsprojects,continuouslyproducingvalue in accordancewithitspastandfolowingtechnology.
3 OUREQUIPMENTPOOL HEAVYEQUIPMENT DRILLINGDISTANCEM TONNAGE VERMEERD36X50SERIESI ,2 VERMEERD36X50SERIESI ,2 VERMEERD40X55S ,7 VERMEERD60X90S ,2 2ADETVERMEERD36X50SERIESI VERMEERD40X55S3 VERMEERD60X90S3 VERMEERD100X140S ,5 VERMEERD220X300S VERMEERMCL54/60PIPINGMACHINE(32"-60") VERMEERHHGB-100PIPINGMACHINE(12"-32") PIPEPUSHINGMACHINE (32"-100") HITACHIRUBBERWHEELEDEXCAVATOR - 20 HYUNDAİFORKLIFT - 3,5 VERMEERD100X140S3 VERMEERD220X300S3 VERMEERMCL54/60 VEHICLES BRAND NUMBER TIRTRUCK MERCEDES 4 TIRTRUCK MAN 2 VERMEERHHGB-100 PIPEPUSHINGMACHINE(32"-100") HITACHIEXCAVATOR TRUCK MERCEDES 2 WATERTANK MERCEDES 1 DOUBLECABINTRUCKPIKAP(4X4) WOLKSVAGEN 2 DOUBLECABINTRUCKPIKAP MITSUBISHI 4 VEHICLE AUDI 2 VEHICLE OPEL 1 HYUNDAIFORKLIFT
4 HORIZONTALBORING TECHNOLOGY Inourrapidlydevelopingworld,agreatraceisobservedinbringingtheprojectsunderthe groundinashorttimeandundermoreeconomicconditions.thedirectionalhorizontal drilingsystem implementedintheusasince1983wasstartedtobeusedinaleuropean countriesinthe90's. Duringthesetimes,pipeboring,pipejackingoramethodsimplycaledhorizontalboring hasbeenusedinturkeyinordertotolaypipestotheunderroadandrailways.since2000, themethodknownashorizontaldirectionaldrilingtechnologyhasbeenusedinsteadof horizontaldrilingmethods. Directionalhorizontaldriling (HDD)method,one ofthe innovations oftrenchless technology,isoneofthemostsuitabletechniquesinsuchworksaslayingwater,electricity ornaturalgaspipesundertheobstacleslikehighway,railway,stream,lake,etc. Inthismethod,polyethyleneandsteelpipescanbeutilized.Thankstoourexistingmachine park,pipingcanbeinstaledatdistancesofupto1500m anddiametersofupto60 (dependingonthetypeofformation). InIntheHDDmethod,apilotdrilingisperformedfirst.Thedril(owingtoitsshape)candirect thedrilinthedesireddirectionandowingtothelocatorcandeterminethedesired directionandcoordinate.thetugconveysthepushingforcereceivedfrom themachineto thedril(inaddition,thefrictionresistanceoftheformationisoverwhelmedbyinjectingthe pressurizedlubricatingfluidtotheformationwithhydraulicpumps)andthusperformsthe driling. WORKINGPRINCIPLE OPENINGPILOT HOLE TUNNELDIAMETER ENLARGEMENT PIPEPULLING STAGE DELIVERYOFMORETHAN 1000PROJECTSOFTRENCHLESS DIRECTIONALHORIZONTAL DRILLINGIN DOMESTICAND OVERSEASROUTES
5 ADVANTAGESOFHORIZONTALDRILLING APPLICABLEPLACES Itensureslowcostandfastrealizationofprojects. Existingunitsintheupperstructure(Tree,Building,Pavement,Asphaltetc.)arenotdamagedinanyway. Thesimultaneouswithdrawalofmorethanonepipecreatesaregularassociationintheinfrastructure. PipesandcablespreviouslyinstaledbyTelekom,TEDAŞ,BOTAŞ,WaterandSewerageorganizationsare certainlyundamagedduetotheorientationofhorizontaldriling. Everydaylifeduringworkisnotaffected.Pedestriansandvehiclescancontinuetheirmovementontheworking area.thepavementsandasphaltsarenotdisturbed,theparksandgardensarenotdamaged. ALLENERGY LINES AIRPORTS WATERNETWORKSAND INSTALLATIONS TRAIN ROADSAND RAILWAYSYSTEM HIGHWAYS, STREETSANDSTREETS, PARKANDGARDENS COMMUNICATION AND COMMUNICATION LINES IMPORTANCEOFDRILLINGMUD Drilingmudiscompletelyharmlessandaspecialslurythatispreparedbymixingwaterand Bentonitematerial,whichisapurifiedvolcanicclay,alongwithpolymersthatmaybeneeded accordingtosoiltype,thatensuresthatthesoilwithinthetunnelduringdrilingreachestheearth, andthathastechnologicalfeatures.drilingmudprotectsundergroundequipment,reduceswear andprovidesfloatationofthepipestobepuled. HISTORICALFIELDS NATURALGAS LINES RIVERANDSTREAM CROSSINGS WATERCHANNELS
6 ONLYONEMACHINEINTURKEY DRILINGBORESOF60 DIAMETER IN150METERLONG WITHAPIPETOWING CAPACITYOF10TONES ISOURS.!
7 MUDMOTORTECHNOLOGY Mudmotorusedfordrilingguideholewiththeabilitytoredirectfirm soils(rocketc.)works withpressurizedliquidflow movementproducedbyboringwaterandmudofdriling inserts. MudMotorisabletoovercomealobstaclesinthesubstructurewiththetorquepower obtainedfrom thepressureoftheboringfluid. ThankstotheMudMotortechnologythatwehaveprovidedtotheinfrastructureofour country,weareyourfastandhighqualitysolutionpartnertopasstherock,concreteblocks andfirm soilsthatmaybeencounteredinyourinfrastructureworks. FLAWLESSMUDMOTOR TECHNOLOGY INTHEMOSTFIRM ROCKSOILS ADVANTAGES ExtremelyhardrockformationscanbedriledwithenginesthatusediamondorPDCbits. Highpenetrationratescanbeachievedbecauseofthehighrotationalspeed. Thankstothehorsepowerortorquegeneratedindependentlybytheengine,italso providesguidanceforpilotdrilingonrocksoilsandopeningoftheguidehole. AdjustableTiltedBody o o 0O -3O setingsofadjustabletiltedbody areavailable. Bodyiseasilyadjustableanditsangleson theequipmentcanbenuled eliminatingtheneedtoreplaceenginesor operatorcompilations. EngineCaptureMechanism Theenginecapture mechanism preventsthe motorfrom beingleftinthe boreholeintheeventof failureofmotorconnection. BearingAssembly Each motor is specialy designed with thrust mechanism from radialsupportloadingand radial bearings.asmalpercentageofdrilingfluids(5% -7%) ispushedthroughthebearingstocoolandlubricate theradialbearings.theremainingdrilingfluidexits thenozzleconnectionpointsofthedril. PowerUnit Thepowerunitprovidesauniqueloopingpower, producestorqueandpowertotheheader.gyreat theleak-proofsection.speedincreasesuptoamount ofloops.
8 BORINGSYSTEM SYSTEM PROCEDURE Boringmethodistheprocessofslidingsteelpipesbetweenthediametersof 300mm and1500mm bymeansofahorizontaldril.withthismethod,al kindsofmotorways,roadsandrailwayspassesareachieved. With the determination of entry points and performing necessary topographicmeasurementsandfieldworksalongtheline,acrossinglineis created.obstaclesthatmayoccurduringtheshaftandtunnelexcavation (existinginfrastructures,water,telecommunication,sewerage,electricpower transmission networks)are controled and the necessaryelevationsare determinedandthecrossingelevationisdetermined. Afterearth-movingoftheshaftplace,moldsareinstaled,reinforcementsare prepared,backconcreteandbaseconcretearepouredaccordingtothe dimensionsofthemachinetobeutilized,dimensionofpipediameterandat thedimensionsofcrossingelevationpreparedfortheproject(approximately 12.00m inlengthand4.00m inwidth).ifnecessary,sideshearwalsarebuilt. Curtainwalsdonotcontributetohorizontaldriling,unlessthereisariskto worksafety. Machinetravelrailsareloweredintothechimneywithsuitablecraneand placedonthebaseconcrete.thetravelrailsareadjustedaccordingtothe drilingaxis.thecenteraxisoftherailworkswiththedrilingaxis. Appropriatehelixisplacedinsidesteelpipewith6m inlengthwithadequate thickness(minimum 1% ofthediameter,atleast12mm thicknessfora1000 mm pipe).thepipeissafelyliftedandloweredintothechimneybythecrane, determiningthebalancepointwithhelix.theconnectionsocketofthehelixis inserted into the machine'sslewing slot.fixing pin and coterpin are atached.afterthehelixisconnectedtothemachine,thepipetobedrivenis basedonthemachine'spusherbuffer.theendofthepipeisdriventothe startingpointofdrilingusingthepushingmechanism ofthemachineand drilingbitisplacedatthestartingpoint.thedrilingprocessisstarted. Afterthehelixhasgonetoitsend,therotationisstopped.Themachineis retractedtothelengthofthepipeandtheotherpipe,whichhasahelixinit, islowered.theprocesscontinuesuntiltheendoftheline.duringthisperiod, thedirectionandtrainingchecksaremadebyenteringthepipeincertain intervalsandthelineiscompleted. Wedonotrecognize theobstacles inspiralhorizontalboring withsteelpipeslidingprocess
9 REFERENCES WEHAVEASIGNATUREUNDER THESTRENGTHENINGINFRASTRUCTUREOFCITIES ELECTRICITY/NATURALGAS/DRINKINGWATER/SEWERAGE
10 Wearejustifiablyproudoffinishingthe GIANTPROJECTSathomeandabroad. TANAP-KEŞAN/EDİRNELOT4 STFA-ENERYA (ANTALYA-AKSARAY-AYDIN-DENİZLİ-EREĞLİ-ERZİNCAN KARAMAN-KONYA-NEVŞEHİR-NİĞDE) REGIONCONTRACTSOFVARIOUSWORKS TURKMENISTAN AŞKABATAIRPORT İSTANBUL3RDAIRPORT NORTHERNMARMARAHIGHWAY VIAPORTTEM EXPRESSWAYPASSAGE-İSTANBUL TRUST IN THIS POWER.! Wehavefulyequippedinfrastructurewith TrenchlessDirectionalHorizontalDriling,BoringandMudMotortechnologies. ALİAĞALNGTERMINAL NATURALGAS36 HIGHPRESSURE BOTASPIPELINEBETWEENALİAĞARMS-A TurkishStream LandSection-1 NaturalGasPipeline-Tekirdag
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