V33, VP33, VA33, VDA33, VH36 and VL36 Series for VCH36 Series for CNG/NGV applications Pressures up to 3,000 psig (206 bar) and 6,000 psig (413 bar)
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- Filippa Laustsen
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1 Valves V33, VP33, VA33, VDA33, VH36 and VL36 Series for VCH36 Series for CNG/NGV applications Pressures up to 3,000 psig (206 bar) and 6,000 psig (413 bar) No.V336-8 March 2014 Fixed cracking pressure valves : V33, VP33, VH36, VCH36 Series Adjustable cracking pressure valves : VA33, VDA33 Series Lift Check valves : VL36 Series Technical Information Valve Series Poppet, V33 Series One-Piece, VP33 Series One-Piece Adjustable, VA33 Series In-Line Adjustable, VDA33 Series Cracking, Reseal and Back 70 F(21 C) Cracking Pressure Reseal Pressure Back Pressure Class Ratings V33A, V33B, V33C, V33D V33 Series V33E, V33F : 2 page : 3 page : 4, 5 page : 4, 5 page VP33 Series VP33A, VP33B VA33 & VDA33 Series VA33A, VA33B, VDA33 CNG/NGV, VCH36 Series High Pressure, VH36 Series Lift, VL36 Series VH36A, VH36B VH36 Series Materials SS316 & Brass SS316 Brass SS316 & Brass SS316 & Brass SS316 SS316 Working F (21 C) Unit : Temperature Ratings F ( C) Cracking Pressure 3000 (206) 2000 (137) 1500 (103) : 5, 6 page : 6, 7 page : 8 page : Valve poppet is actuated when the pressure difference between the inlet (upstream) and the outlet (downstream) reaches the range of cracking pressure. : Valves that have higher cracking pressure can be resealed to bubble-tight by the spring force. The reseal pressure is the pressure at the same flow direction, but lower than the cracking pressure. : Valves that have cracking pressure of 5 psig (0.34 bar) and lower may not be able to return to the bubble-tight seal. This may require back pressure to press the seal to form a bubble-tight contact in addition to the spring force. V33 Series VP33, VA33, VDA33 Series VH36 Series Valve Series V33A, V33B, VP33A, VP33B, VH36A, V33E, V33F V33C, V33D VA33A, VA33B, VDA33 VH36B VH36C Temperature, F ( C) Working Pressure, SS316 Brass SS316 Brass SS316 Brass SS316 Brass -18 to 100 (-28 to 38) 3000 (206) 3000 (206) 2000 (137) 1500 (103) 3000 (206) 3000 (206) 5000 (344) 200 (93) 2575 (177) 2600 (179) 1715 (118) 1300 (89) 2575 (177) 2600 (179) 5160 (355) 4290 (295) 225 (175) 2510 (172) 2500 (172) 1670 (115) 1250 (86) 2510 (172) 2500 (172) 5030 (346) 4180 (288) 250 (121) 2450 (168) 2405 (165) 1630 (112) 1200 (82) 2450 (168) 2405 (165) 4910 (338) 4080 (281) 300 (148) 2325 (160) (106) (160) (321) 3875 (267) 350 (176) 2255 (155) (102) (155) (308) 3720 (256) 375 (190) 2185 (150) (99) (150) (301) 3640 (250) 400 (204) (294) 3560 (245) 3000 (206) 3000 (206) 6000 (413) VH36C 5000 (344) Seal Material Designator Rating Seal Material Designator Rating FKM O-ring VT -10 to 375 (-23 to 190)(ª) NBR O-ring BN -10 to 250 (-23 to 121) (a)vh36 Series with FKM O-ring : -10 to 400 F (-23 to 204 C) FKM is standard for SS316 valves. NBR is standard for Brass valves. Refer to spring table of each valve series EPDM O-ring FFKM O-ring EP KZ -50 to 300 (-45 to 148) -10 to 600 (-23 to 315) Quality System Approvals DK-Lok Tube Fitting Certification Listing DK-Lok Valve Certification Listing
2 Model Shown: V33 Series V33C-D-8T-10-S V33C-F-6N-EP-1/3-S V33 series Working pressure up to 3,000 psig (206 bar) Operation Valves that have not been actuated for a period of time may require a higher cracking pressure than the set cracking pressure. DK-Lok check valves prevent reverse flow in circuits. Do not use them as relief valves. DK-Lok check valves are designed to prevent loss of media caused by failed connections and for uni-directional flow control of fluids in chemical processing, power generation, oil and gas industries. V33E/F Series , OUTLE T Factory Test, Cleaning and Packaging Every valve is factory tested for cracking and reseals performance. Every valve is cleaned, and packaged in accordance with DK-Lok cleaning standard of DC-01. Special cleaning and packaging in accordance with DK-Lok DC-11 in compliance with ASTM G93 Level C is available on request. Material of Construction V33A/B/C/D Series H l L h Valve Body Materials Stainless Steel Brass SS316 Brass Connector /A276, A479 /B16 3. Poppet 4. O-ring* FKM NBR 5. Spring SS302/A O-ring seal FKM NBR 7. Washer SS316 With PTFE Coting Wetted parts are listed in blue. 4. O-ring* on V33E & V33F Series is secured in poppet groove. Lubrication : Silicon-based Lubricant for Poppet. Molybdenum Dry Film Lubricant for SS316 Body Threads. Ordering Information and Dimensions Basic Ordering End Connections Orifice Dimensions mm (in.) Number Inlet Outlet mm (in.) h-hex H-Hex L l D-2TM- 1/8 in. DK-Lok (7/16) (2.19) (0.98) 2NF- 1/8 in. Male NPT (1.75) - V33A 2ND- 1/8 in. Female NPT (1.83) 4.8 4TD- 1/4 in. DK-Lok (5/8) (9/16) (0.19) (2.36) 6MMD- 6 mm DK-Lok (0.98) 4N4TM- 1/4 in. Male NPT 1/4 in. DK-Lok (9/16) (2.22) 4NF- 1/4 in. Male NPT (2.10) 4ND- 1/4 in. Female NPT (2.24) - V33B 6TD- 3/8 in. DK-Lok (11/16) (3/4) (2.58) 10MM- 10 mm DK-Lok (0.28) (1.07) 6NF- 3/8 in. Male NPT (2.19) 6ND- 3/8 in. Female NPT (2.51) - V33C 8TD- 1/2 in. DK-Lok (7/8) (7/8) (3.16) 12MM- 12 mm DK-Lok (0.39) (1.43) 8NF- 1/2 in. Male NPT (2.93) V33D 8ND- 1/2 in. Female NPT (3.33) (1-1/8) 10TD- 5/8 in. DK-Lok (0.53) (1) (3.61) (1.89) V33E 12TM- 3/4 in. DK-Lok 28.58(1-1/8) (4.35) (2.6) 12NF- 3/4 in. Male NPT (1-1/4) (4.15) (0.63) 12ND- 3/4 in. Female NPT (4.06) - V33F 16TM- 1 in. DK-Lok 38.1 (1-1/2) (4.75) (1-3/8) 16NF- 1 in. Male NPT (4.56) (0.71) 16N- 1 in. Female NPT (1-5/8) (4.37) 68 (2.68) 2 Copyright All Rights Reserved.
3 Table 1. Spring Cracking, Reseal and Back 70 F (21 C) Spring Nominal Cracking Pressure Ranges Cracking Pressure Designator Reseal Pressures Min. Pressure Max. Pressure psig bar psig bar psig bar 1/ Up to 6 (0.41) Back pressure Up to 6 (0.41) Back pressure Up to 4 (0.28) Back pressure Minimum 3 (0.21) Reseal pressure Minimum 17 (1.17) Reseal pressure Minimum 35 (2.41) Reseal pressure Minimum 53 (3.65) Reseal pressure Minimum 70 (4.82) Reseal pressure VP33 Series One-Piece Ordering Information and Dimensions Basic Ordering End Connections Dimensions mm (in.) Number Inlet Outlet L Hex. M-4NM- 1/4 in. Male NPT 41 (1.62) (9/16) 4RF- 1/4 in. ISO Male Tapered 4NF- 1/4 in. Female NPT 61 (2.41) VP33A RMF- 1/4 in. ISO Female Tapered 64 (2.54) (3/4) 4NFM- 1/4 in. Male NPT 1/4 in. Female NPT 44 (1.75) 4NM- 1/4 in. Female NPT 1/4 in. Male NPT 58 (2.28) 8NF- 1/2 in. Male NPT 58 (2.28) (7/8) VP33B 8NMF- 1/2 in. Female NPT (3.71) (1-1/16) 8N- 1/2 in. Male NPT 1/2 in. Male NPT 72 (2.83) Table 2. Spring Cracking, Reseal and Back 70 F (21 C) O-ring seal blow-out proof design O ne piece body construction. Working pressure up to 3,000 psig (206 bar) Valve Body Materials Stainless Steel Brass 2. Poppet 3. O-ring Holder 4. Locking Screw 5. O-ring SS316 / A276, A479 FKM Brass 360 / B16 NBR 6. Spring SS302/A313 Wetted parts are listed in blue. Lubrication : Silicon-based Lubricant on Poppet Molybdenum Dry Film Lubricant on SS316 Locking Screw. Spring Nominal Cracking Pressure Ranges Cracking Pressure Designator Reseal Pressures Min. Pressure Max. Pressure psig bar psig bar psig bar 1/ to 20 (0.41 to 1.38) back pressure to 20 (0.34 to 1.38) back pressure to 10 (0.21 to 0.69) back pressure Minimum 5 (0.34) Reseal pressure 3
4 VA33 Series One-Piece Adjustable / VDA33 Series In-Line Adjustable Cracking pressure adjustable from 3 to 600 psig (0.2 to 41.3 bar) Working pressure up to 3,000 psig (206 bar) Temperature up to 190 C (375 F)with FKM O-ring Standard materials : 316 stainless steel and brass. 10 VA33 Series Cracking Pressure vs. Reseal pressure VA33 and VDA33 Series valves set to crack at 20 psig(1.3 bar) or lower may require back pressure(downstream pressure) to reseal the valve bubble tight. Example shown : For a valve set to crack at 31 bar (450 psig), the minimum reseal pressure would be 27 bar (390psig). VDA33 Series VA33 Series VDA33 Series 1. Inlet body 2. Center body 3. Outlet body 2. Poppet 360 / B16 4. Poppet 3. Insert locking screw - 4. Insert 11. Insert 5. Adjustable screw 5. Adjustable screw 6. Locking screw 6. Locking screw Valve Body Materials Stainless Steel Brass SS316 /A276, A Spring 7. Spring SS302/A O-ring 8. O-ring FKM, Optional FFKM 9. Inlet gasket 10. Outlet gasket TFE coated SS316 Brass 360 / B16 NBR Wetted parts are listed in blue. Lubrication : Silicon-based Lubricant on Poppet Molybdenum Dry Film Lubricant on SS316 Locking Screw and Insert Locking Screw. VA33 Series Ordering Information and Dimensions Basic L End Connections Ordering Number mm in. Hex F-4N 1/4 in. Female NPT /4 VA33A- M-4N- 1/4 in. Male NPT /16 M-4R- 1/4 in. ISO Male Tappered /16 VA33B- M-8N- 1/2 in. Male NPT /8 1.2 M-8R- 1/2 in. ISO Male Tappered /8 VDA33 Series Ordering Information and Dimensions Basic Ordering End Connections Dimensions mm(in.) Number Inlet Outlet L H h D-4T-S 1/4 in. DK-Lok 82.0(3.23) 9/16 in. D-6M-S 6mm DK-Lok 82.0(3.23) 14mm VDA /8 in. D-8M-S 8mm DK-Lok 84.3(3.32) 16mm MD-4N4T-S 1/4 in. Male NPT 1/4 in. DK-Lok 79.2(3.12) 9/16 in. Table 3. Spring Cracking Pressure Range Designator Cracking Pressure C (70 F) Designator psig bar 3 to to to to to to to to Copyright All Rights Reserved.
5 How to adjust cracking pressure Step 1 Step 2 Step 3 Adjustable screw Locking screw Adjustable screw Locking screw Locking screw Allen key Sllghtly unscrew the locking screw counter-clockwise. 1. Gently slide the allen key up to adjustable screw position. 2. Adjust cracking pressure. To increase cracking pressure, turn adjustable screw clockwise. To decrease cracking pressure, turn adjustable screw counter-clockwise. 1. Move out the allen key up to the locking screw position. 2. To lock out the locking screw, turn the allen key clockwise. VCH36 Series High Pressure Maximum Design pressure 6,000 psig (413 bar) Seal blow-out resistant seat design. Back stopped poppet minimizes spring stress. H 1 L h Valve Body Materials Stainless Steel 2. Connector SS316/A276, A Poppet 4. Seat O-ring* HNBR 5. Spring SS302/A313 Ordering Information and Dimensions Basic Ordering Dimensions, mm (in.) Pressure Rating End Connections Number L l H h D-2T 1/8 in. DK-Lok 60.1 (2.36) 29.9 (1.78) ( 7/16) D-4T- 1/4 in. DK-Lok 65 (2.56) 29.9 (1.78) (9/16) VCH36A- D-6M- 6 mm DK-Lok (2.56) 29.9 (1.78) 14 3/4 F-4N- 1/4 in. Female NPT 56.8 (2.24) 29.9 (1.78) - M-4N- 1/4 in. Male NPT 58.3 (2.3) 29.9 (1.78) - D-6T- 3/8 in. DK-Lok 69.9 (2.75) 31.2 (1.23) (11/16) 1 D-8T- 1/2 in. DK-Lok 75.2 (2.96) 31.2 (1.23) (7/8) 1 D-8M- 8 mm DK-Lok 68.6 (2.70) 31.2 (1.23) 16 1 D-10M- 10 mm DK-Lok 71.1 (2.80) 31.2 (1.23) 19 1 VCH36B- D-12M- 12 mm DK-Lok (2.96) 31.2 (1.23) 22 1 F-6N- 3/8 in. Female NPT 64.8 (2.55) (345) F-8N- 1/2 in. Female NPT 77.0 (3.03) / (316) M-6N- 3/8 in. Male NPT 59.9 (2.36) 31.2 (1.23) - 1 M-8N- 1/2 in. Male NPT 69.3 (2.73) 31.2 (1.23) - 1 D-12T- 3/4 in. DK-Lok 89.4 (3.52) 45.2 (1.78) (1-1/8) D-16T- 1 in. DK-Lok 98.6 (3.88) 45.5 (1.79) 38.1 (1-1/2) D-22M- 22 mm DK-Lok 88.4 (3.48) 45.5 (1.79) (345) VCH36C- D-25M- 25 mm DK-Lok 98.6 (3.88) 45.5 (1.79) /8 F-12N- 3/4 in. Female NPT 82.0 (3.23) 82.0 (3.23) (296) F-16N- 1 in. Female NPT 97.3 (3.83) 97.3 (3.83) (282) M-12N- 3/4 in. Male NPT 83.6 (3.29) 45.5 (1.79) - M-16N- 1 in. Male NPT 93.2 (3.67) 45.7 (1.80) (345) 5
6 CNG Certifications VCH36 Series check valve with CNG compatible HNBR O-ring are available with CNG certifications. Certificates ECE R110 ANSI / AGA NGV CGV NGV 12.3-M95 ISO Certificate No. 110R REPORT-014 (00) 2010-REPORT-013 (00) Classification Class 0 Check valve Check valve Temperature -40 to 120 C (-40 to 250 F) -40 to 121 C (-40 to 250 F) -40 to 121 C (-40 to 250 F) Working Pressure C C C VH36 Series High Pressure High pressure 6,000 psig (413 bar) Seal blow-out proof design with the bonded seal on poppet. Valve Body Material Stainless Steel 2. Connector SS316 /A479, A Poppet stop 4. Poppet with bonded seal Poppet: SS316 /A479, A276 Bonded Seal : FKM, optional EPDM & Kalrez 5. Spring SS302 /A Indicator ring* SS316 /A O-ring FKM. 8. Backup ring PTFE /D , 11. DK-Lok Front & Back Ferrule and Nut SS316 /A479, A276 Wetted parts are listed in blue. * Indicator ring bears the information of spring designator. Lubrication : Silicon-based Lubricant on Poppet Molybdenum Dry Film Lubricant on SS316 Connector threads Table 4. Spring Cracking, Reseal and Back 70 F (21 C) Spring Nominal Cracking Pressure Ranges Cracking Pressure Designator Reseal Pressures Min. Pressure Max. Pressure psig bar psig bar psig bar 1/ Up to 6 (0.41) back pressure Up to 5 (0.35) back pressure Up to 2 (0.14) back pressure Minimum 3 (0.21) Reseal pressure Mini mum 17 (1.2) Reseal pressure Sour Gas Service Materials of VH36 series valves for sour gas service are selected in accordance with the requirements of NACE MR0175 Spring : alloy X-750/AMS5699 Nominal Cracking Pressure : 1/3, 1, and 5 psig (0.03, 0.07 and bar) Seal : ethylene propylene. To order, insert-sg in the ordering number. i.e., VH36B-D-8T-SG-S 6 Copyright All Rights Reserved.
7 Ordering Information and Dimensions Basic Ordering Dimensions mm (in.) End Connections Number L L1 H h D-2T- 1/8 in. DK-Lok 57.7 (2.27) 26.4 (1.04) (7/16) D-4T- 1/4 in. DK-Lok 61.7 (2.43) 26.4 (1.04) (9/16) VH36A- D-6M- 6 mm DK-Lok 61.7 (2.43) 26.4 (1.04) F-4N- 1/4 in. Female NPT 54.1 (2.13) - - M-2N- 1/8 in. Male NPT 45.5 (1.79) 26.4 (1.04) - M-4N- 1/4 in. Male NPT 55.1 (2.17) 26.4 (1.04) - D-6T- 3/8 in. DK-Lok 69.9 (2.75) 31.2 (1.23) (11/16) 1 D-8T- 1/2 in. DK-Lok 75.2 (2.96) 31.2 (1.23) (7/8) 1 D-8M- 8 mm DK-Lok 68.6 (2.70) 31.2 (1.23) 16 1 D-10M- 10 mm DK-Lok 71.1 (2.80) 31.2 (1.23) 19 1 VH36B- D-12M- 12 mm DK-Lok (2.96) 31.2 (1.23) 22 1 VH36C- How to Order Pressure Rating 11/16 F-6N- 3/8 in. Female NPT 64.8 (2.55) (345) F-8N- 1/2 in. Female NPT 77.0 (3.03) / (316) M-6N- 3/8 in. Male NPT 59.9 (2.36) 31.2 (1.23) - 1 M-8N- 1/2 in. Male NPT 69.3 (2.73) 31.2 (1.23) - 1 D-12T- 3/4 in. DK-Lok 89.4 (3.52) 45.2 (1.78) (1-1/8) D-16T- 1 in. DK-Lok 98.6 (3.88) 45.5 (1.79) 38.1 (1-1/2) D-22M- 22 mm DK-Lok 88.4 (3.48) 45.5 (1.79) (345) D-25M- 25 mm Dk-Lok 98.6 (3.88) 45.5 (1.79) /8 F-12N- 3/4 in. Female NPT 82.0 (3.23) 82.0 (3.23) (296) F-16N- 1 in. Female NPT 97.3 (3.83) 97.3 (3.83) (282) M-12N- 3/4 in. Male NPT 83.6 (3.29) 45.5 (1.79) - M-16N- 1 in. Male NPT 93.2 (3.67) 45.7 (1.80) (345) Select valve basic ordering number, applicable seal, spring nominal cracking pressure, and body material. V33A-D-4T- BN- 1/3- S VP33B-F-8N- VT- 1- B VH36C-D-16T- EP- 3- S Seal Material Designator Spring Nominal Cracking Pressure Designator Valve Body Material Designator FKM : Nil for SS316 Valve NBR : Nil for Brass Valve HNBR : Nil for VCH36 CNG valves FKM : VT NBR : BN EPDM : EP FFKM : KZ 1/3 : 1/3 psig 1 : 1 psig 3 : 3 psig 10 : 10 psig 25 : 25 psig Note : Select the spring designator from Table 1, 2, 3 and 4 of each valve Series. S : 316 stainless steel B : Brass Spare Kits for Field Assembly Spring Prefix 9SPR and select an applicable valve series and the designator of the spring nominal cracking pressure. 9SPR-(Valve series)-(spring designator)-2 Example : 9SPR-V33A-1/3-2 How to order VH36 Series spring kit. VH36 spring kit contains a spring and an indicator ring. Select an applicable valve series and the designator of the spring nominal cracking pressure. (Valve series)-ringspr-(spring designator)-sa Example : VH36A-RINGSPR-5-SA O-ring Prefix 9ORG, select an applicable valve series and seal material designator. Example : 9ORG-V33A-BN How to order VH36 Series seal kit. VH36 seal kit contains (Refer to VH36 ) #4. Poppet with bonded seal, #7. O-ring and #8. Backup ring. Select an applicable valve series and seal material designator SK-(valve series)-(seal material designator) Examples : SK-VH36A-VT, SK-VH36B-BN. 7
8 VL36 Series Lift Working pressure up to 6,000 psig (413 bar) Temperature up to 900 F (482 C) Metal to metal seat Operation Operation of this valve heavily depends on gravity assistance. Thus mounting horizontally with bonnet nut upward to allow poppet to operate vertically. Reverse flow closes the valve, keeping poppet in the orifice. Forward flow opens the valve, lifting the poppet Lift check valve is primarily for use in liquid systems. If a slight amount of leakage can be tolerated it can be used with heavy gases. Reverse flow is limited to less than 0.1% of forward. Valve Body Material Stainless Steel SS316/A276 or A Bonnet Nut SS316/A276 or A Bonnet TYPE630/A Poppet SS316/A276 or A479 Complete Ordering Number and Dimensions Complete End Orifice Dimensions mm (in.) Ordering Number Connection mm inch L H H1 Hex D4T-S 1/4 in. DK-Lok 61.0 (2.40) D6M-S 6 mm DK-Lok VL36A- F2N-S 1/8 in. Female NPT (2.00) 7/8 (1.47) (.39) F4N-S 1/4 in. Female NPT 46.0 (1.81) SW4T-S 1/4 in. Tube Socket Weld D6T-S 3/8 in. DK-Lok 71.9(2.83) F4N-S 1/4 in. Female NPT VL36B /4 SW6T-S 3/8 in. Tube Socket Weld 57.2 (2.25) (1.85) (.50) SW8T-S 1/2 in. Tube Socket Weld D8T-S 1/2 in. DK-Lok 99.6 (3.92) D12T-S 3/4 in. DK-Lok VL36C- F6N-S 3/8 in. Female NPT /2 79.2(3.12) (2.44) (.62) F8N-S 1/2 in. Female NPT SW8T-S 1/2 in. Tube Socket Weld 79.5 (3.13) How to order : Select a complete ordering number. i.e., VL36A-D-4T-S. All dimensions shown are for reference only and subject to change. Dimensions with DK-LOK are in finger-tight position. We reserve the right to change specification stated in this catalog for our continuing program of product improvemenr. Pressure-Temperature Ratings ASME Class 2500 Material Group 2.2 Material Name SS316 Temp. F ( C) Working Pressure -65 to 100 (-53 to 37) 200 (93) 5160 (355) 300 (148) 4660 (321) 400 (204) 4280 (294) 500 (260) 3980 (274) 600 (315) 3760 (259) 700 (371) 3600 (248) 800 (426) 3460 (238) 900 (482) 3280 (225) Safe Valve Selection The selection of a valve for any application or system design must be considered to ensure safe performance. Valve function, valve rating, material compatibility, proper installation, operation and maintenance remain the sole responsibillty of the system designer and the user. DK-Lok accepts no liability for any improper selection, installation, operation or maintenance.
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