Innovation Tour TIA Portal V14 Your Gateway to Automation in the Digital Enterprise

Transkript

1 Innovation Tour TIA Portal V14 Your Gateway to Automation in the Digital Enterprise siemens.dk/tia-portal

2 Dagens program Your Gateway to Automation in the Digital Enterprise Præsentation & live demo Pause og dialog Præsentation & live demo Open, virtual and networked operation Reduce your time-tomarket Increase your productivity! Frokost samt dialog Præsentation & live demo Pause og dialog Præsentation & live demo Tak for i dag Digital workflow Import/ Export Simulering Cloud Openness & autogenerering Integrated engineering Multiuser SiVarc Transparent operation T-CPU samt Motion OPC UA & WebUX ProDiag Security & kommunikation MindSphere Page 4

3 Page 5 OEM Projektleder Michael Nielsen Producent Fabrikschef Melina Andersen

4 Digitaliseringsteam Specialist Kim Meyer-Jacobsen Specialist Ole Dyval Page 6

5 Digitaliseringsteam Produktspecialister Page 7

6 Intro Video TIA Portal V14_1_Intro_VS4 Page 8

7 »Pludselig havde vi mange forespørgelser store butikskæder, kunder fra hele Europa og tilmed Asien. De ville alle have vores produkt!vi så os nødsaget til at udvide hurtigt konkurrencen er hård. Men hvordan? En ny fyldelinie tager tid at få etableret eller?og hvad med alle kravene fra myndighederne, krav til sporbarhed og energiforbrug vi skal kunne dokumentere alt.og så kom alle forespørgslerne et nyt design til etikketterne, nye smagsvarianter efterhånden blev det ret kompliceret.«

8 »Effektiv automatisering drejer sig ikke kun om at møde kundens krav, men i høj grad også om at gøre produktionsdata tilgængelige samt sikre høj produktkvalitet ting der skal tænkes ind i udviklingenvores branche er udfordret: Vi skal levere systemer hurtigere, og de skal være mere fleksible.vi er i konstant konkurrence med andre i branchen, hvilket betyder: At vores systemer skal være investeringen værd.«

9 In order to remain competitive, production companies have to improve their processes Reduce time-tomarket Increase flexibility Improve quality Increase efficiency Shorter innovation cycles More complex products Larger data volumes Individualized mass production Volatile markets High productivity Quality processes with feedback Traceability and integrated genealogy Energy and resource efficiency as decisive competitive factors Integration of product and production process Flexible production Full process transparency Optimized production resources Page 11

10 Ny fyldelinje Design Page 12

11 With Totally Integrated Automation Siemens set new productivity standards! Design 1 Production Engineering Planning Service 5 Engineering Mechanics Totally Integrated Automation»Digital becomes Real«Electrical systems Automation Simulation and commissioning MES/SCADA Production Production area Service Cloud Maintenance and optimization Data backbone Page 13

12 More than an Engineering Framework TIA Portal Open, virtual and networked operation Digital workflow with TIA Portal Reduce your time-to-market Integrated engineering with TIA Portal Increase your productivity! Transparent operation with TIA Portal Your gateway to automation in the digital enterprise Page 14

13 TIA Portal V14 The solution for even more automation tasks! Totally Integrated Automation Portal Common data management HMI Common data management WinCC STEP 7 Start drive IPC Controller Distributed I/O Motion Control Drives Uniform and integrated operating concept Common, central services Security Integrated Safety Integrated Diagnostics Energy Management PROFINET Page 15

14 Focus on the future Initiatives of the world with a focus on»future of Manufacturing«Production 2030 FIMECC Catapult Programme Smart Industry Association pour l Industrie du futur Industrie 4.0 Fabbrica Intelligente Industrie 4.0 Industrial Internet Consortium Vanguard Initiative MADE (Manufacturing Academy of Denmark) Manufacturing Industry Innovation 3.0 Strategy Productivity 4.0 Made in China 2025 Digitalization and Smart City Smart Nation Make in India Page 16

15 Select, configure and order products for Totally Integrated Automation quickly and easy with the TIA Selection Tool TIA Selection Tool Feature / Function Interface to TIA Portal and EPLAN Projects can be imported into the TIA portal or EPLAN via an export file Creation of plant concepts in the preliminary project phase Benefit Go on working with the imported project in the TIA Portal and EPLAN Time savings through the seamless transition to the project engineering SIZER Interface Direct transition to the drive configuration through the interface to the SIZER tool 24 V DC Power consumer view Visual and technical support for setting up a 24V power supply SIRIUS Modular System Construction of hundreds of load feeders Consistency during configuration despite system change Wide range of configurable systems Direct supply planning of configured 24V consumers Suggestion for suitable power supplies Availability of all components Graphical configuration support Page 17

16 Digital Workflow with TIA Portal Live Demo TIA Selection Tool Page 18

17 Digital Workflow Video TIA Portal V14_2_UseCase I Page 19

18 »Vi forventer klart at få den ydelse, vi har specificeret.... vi vil meget gerne simulere nogle kritiske sekvenser af automatiseringen. På den måde kan I se nye muligheder samt sikre jer at systemet lever op til de specificerede krav.«

19 Working open, virtual, and connected! Simulation Cloud solutions Open system Open, virtual and networked operation Digital workflow with TIA Portal Page 21

20 Scalable simulation according to specific requirements! Minimeret risiko Reduceret idriftsættelsestid... med parallel simulering af flere controllere.... simulering af hele linien eller dele deraf.... med funktionstest i forbindelse med egne udviklede testapplikationer. Page 22

21 Cost per error Simulation allows errors to be identified early in the product life cycle Six Sigma/Quality Rule Rule of tens "The rule of tens says that error-related costs for an unidentified error increase by a factor of 10 from one valueadded level to the next. The earlier a error is identified and corrected, the cheaper this is for the organization. ( )" Planning Development Startup Operation Costs are reduced by up to 99% per error 1) Product life cycle Conclusion The quality of the engineering project must be increased as early as possible in the product life cycle! 1) This assumes that the error would otherwise not be detected until operation Page 23

22 TIA Portal V14 Simulation options Simulation of the controller... with PLCSIM Simulation integrated in the TIA Portal for your requirements Simulation of the HMI operator device... with HMI simulation... reduces risk and optimizes commissioning Simulation of the controller including the communications interfaces (e.g. Web server, OPC-UA, PLC-PLC communication) and connection to virtual or your own developed co-simulations with PLCSIM Advanced Page 24

23 TIA Portal V14 Benefits of PLCSIM Advanced Minimization of risk by simulation of the controller functionality A virtual controller for extensive function simulation including communication and Web server without adapting the STEP 7 program PC1 PLCSIM Advanced Instance 1 PLCSIM Advanced Instance 2 PC clock WinCC Panel Including an interface for connections to individual simulation applications PC2 PLCSIM Advanced Instance 3 STEP 7 Support of several distributed instances for simulation of multiple controllers on a PC even in the network on different PCs Slow mode Simulation time Virtual time PC clock Fast mode New functions Page 25

24 The right co-simulation is determined by the application Universal Machines Robot cells (e.g. F&B) Material flow simulations Process simulation PLCSIM Advanced PLCSIM Advanced NX Mechatronics Concept Designer TECNOMATIX Process Simulate TECNOMATIX Plant Simulation SIMIT Matlab/ Simulink PLCSIM Advanced Digital twin of S A P I Siemens Portfolio Third Siemens Partyoffers Universal mainly Automotive Technology-Oriented Applications An integrated system landscape Ready-to-use interfaces to PLCSIM Advanced in work or planned C/C++ Presales & consulting support and many more C/C++ Application WinMOD Matlab Simulink Page 26

25 User efforts required Option STEP7 im TIA Portal TIA Portal V14 Simulation possibilities Real world Virtual world Simulation of the logic Real Controller PLC program PLCSIM Program simulation IO simulation IO simulation Button/ simulator LEDs PLCSIM operator panel Simulation of the entire application Real Controller PLC program PLCSIM Advanced (API interface) NEW Program simulation Prototype/ hardware-in-the-loop Real plant or prototype Co-simulation/ software-in-the-loop Virtual plant Page 28

26 Simulation of machine functionality in NX Mechatronics Concept Designer Page 29

27 Digital Workflow with TIA Portal Live Demo PLCSIM Advanced Further informations: Page 30

28 » vi vil blive mere effektive og fleksible. Vores kunder kan derfor være sikre på at de modtager et højtydende og fremtidssikret system, som de kan administrere centralt.hvordan sikrer vi, at det er de rette versioner, der bliver lagt ned i vores maskiner.«

29 Interconnected work anytime and anyplace! Øget fleksibilitet Centralstyring... central vedligeholdelse af TIA-portal installationer... enkel tilslutning af IT / automation... fjernadgang til linien Page 32

30 Cloud applications are on the rise everywhere Cloud and services Towns and infrastructure Factory Health care / hospitals Traffic systems Home automation Page 33

31 TIA Portal V14 Benefits of the Cloud Connector Cloud-based engineering for maximum flexibility Central software maintenance and version management with TIA Portal in the cloud Cloud TIA Portal Making changes to the machine directly on site...no additional PG/PC with engineering software on site Simple online access to the plant TIA Portal cloud connector as connection between the engineering workplace and PLC Workplace Cloud connector Production Intranet PROFINET Page 34

32 Cloud connector - function TIA Portal 1 Activating the cloud connector at the PG/PC end (Open Controller) Cloud 3 TIA Portal Cloud connector 2 Establishing a connection to the virtual machine 1 TIA Portal Cloud connector 2 4 RDP PLC/HMI 3 4 Activating the cloud connector at the TIA Portal end (PG/ Server) Online access to the controller (S7-1516) Page 35 *Remote Desktop Protokoll

33 Digital Workflow with TIA Portal Live Demo Cloud Connector Page 36

34 Opsummering Digital Workflow Simulation med PLCSIM Advanced Test af programkode, herunder også kontroller til kontroller kommunikation. Dette inkluderer også et interface til andre simuleringsprogrammer. Cloud-baseret engineering med cloud connector Central software og versions styring i skyen. Ændringer foretages direkte på maskinen uden TIA Portal installation.»vores systemer er gennemtænkte til mindste detalje.«page 37

35 Tid til pause & dialog Vi ses igen kl Tid til dialog Tag en snak med vores produktspecialister om udfordringer og løsninger Page 38

36 Tid til pause & dialog Vi ses igen kl MindSphere Anders Novi Handberg & Morten Kromann Page 39

37 Tid til pause & dialog Vi ses igen kl Simulering Jens Norling-Mathiassen & Anders Berntsson Page 40

38 Tid til pause & dialog Vi ses igen kl Industrial com. & security Lars-Peter Hansen & Per Krogh Christiansen Page 41

39 Tid til pause & dialog Vi ses igen kl Motion Control & Robotics Søren Jakobsen & Jørn Schultz Page 42

40 Tid til pause & dialog Vi ses igen kl Integrated Control Panels Jesper Stjernholm Laursen Page 43

41 Tid til pause & dialog Vi ses igen kl IPC, PLC & HMI Karsten Thorsen & Lars Limkilde & Per Møller Hemmingsen Page 44

42 Tid til pause & dialog Vi ses igen kl Vi ses på mini-messen! Tag en snak med vores produktspecialister om udfordringer og løsninger Page 45

43 Velkommen tilbage Your Gateway to Automation in the Digital Enterprise Præsentation & live demo Pause og dialog Præsentation & live demo Open, virtual and networked operation Reduce your time-tomarket Increase your productivity! Frokost samt dialog Præsentation & live demo Pause og dialog Præsentation & live demo Tak for i dag Digital workflow Import/ Export Simulering Cloud Openness & autogenerering Integrated engineering Multiuser SiVarc Transparent operation T-CPU samt Motion OPC UA & WebUX ProDiag Security & kommunikation MindSphere Page 46

44 »Autogenerering og åbenhed vil hjælpe os med at komme igennem. Overholdelse af datastandarder er essentiel.«

45 Datakonsistens på tværs af værktøjer Øge kvaliteten Reducere fejlraten... ved at anvende vore egne testprogrammer.... ved at bruge eksisterende data.... ved at standardisere programkoden. Page 48

46 TIA Portal V14 TIA Portal Openness API 1) Functions Allows automated access to program data Allows projects/project data to be generated, modified and tested Allows remote control of TIA Portal functions Public API 1) Export/Import functionality Exporting, modifying and importing project data Fully automatic execution of actions Own program EXE Import / export XML Simple operator control with own user interface 1) Application Programming Interface Page 49

47 Digital Workflow with TIA Portal Live Demo TIA Portal Openness More about programming guidelines: Page 50

48 Opsummering Digital Workflow Simulation med PLCSIM Advanced Test af programkode, herunder også kontroller til kontroller kommunikation. Dette inkluderer også et interface til andre simuleringsprogrammer. Cloud-baseret engineering med cloud connector Central software og versions styring i skyen. Ændringer foretages direkte på maskinen uden TIA Portal installation. Åben brugergrænsflade med TIA Portal openness Øger kvaliteten takket være automatisk kontrol af virksomhedens programmerings standard.»vores systemer er gennemtænkte til mindste detalje.«page 51

49 »Under engineeringsfasen arbejder flere sammen i hold, når de skal konfigurere de enkelte enheder, hvorefter de sammensættes til en systemløsning.«

50 Shorten your time-to-market Coordinated work within a team Generation instead of programming Avoid errors Reduce your time-to-market Integrated engineering with TIA Portal Page 53

51 Minimering af engineering koordination og overlap Kortere udviklingstid... arbejder i et team.... arbejder parallelt på forskellige maskiner eller system funktioner. Page 54

52 TIA Portal V14 Advantages of Multiuser Engineering One common project stored centrally on a multiuser server and thus flexibly accessible Server project HMI, PLC and Motion permits device- or functionoriented division of work System-supported synchronization reduces the effort for coordination work in the team Local session Local session Local session Page 55

53 TIA Portal V14 Multiuser Engineering - Functionality Shorter engineering times due to parallel working! Requirement: Each developer working on their own device (WinCC / STEP 7) Requirement: Several developers working in parallel on one device (WinCC/STEP 7) Requirement: Each developer processes one machine function for PLC and HMI A B A B A B Device-oriented Across devices Technology-oriented Solution as of V13: Inter-project engineering with PLC Proxy Solution as of V14: Multiuser Solution as of V14: Multiuser Page 56

54 Integrated Engineering with TIA Portal Live Demo Multiuser Page 57

55 ».det går planmæssigt fremad. Vi har jo vores Digital Twin.Vores tidsplan er presset til det maksimale.

56 »Vi kan ganske let skabe programmer og visualiseringer, fleksibelt og uden den store indsats!«

57 Massepublisering af data/ programmer Øge effektiviteten Reducere fejlraten... at automatisere identiske rutiner i arbejdet.... automatisk generering af kode.... at bruge firmastandarder i projektet. Page 60

58 TIA Portal Openness TIA Portal V14 Application areas with TIA Portal Openness Engineering Production Service Production planning Product design Applications during the service: Creation of additional documentation Applications during production: Checking for changes during production Creation of statistics Between production planning and engineering: Adoption/import of I/O symbols Creation of basic objects of the software Applications during the engineering: Generation of the visualization/ user program Checking the program against guidelines Automatic comparison of programs, libraries, databases (texts, programs) Page 61

59 TIA Portal V14 Generating instead of programming Automated generation Generate Option green Option blue Option red Option yellow Generating an application e.g. in MS Visual Studio, Microsoft Office TIA Portal openness TIA Portal SiVArc Programming manually PLC/HMI Manual Page 62

60 TIA Portal V14 What s SiVArc? SiVArc SIMATIC Visualization Architect... for system integrators that want to automatically create in the TIA Portal an operator control and monitoring solution that is simple, quick and flexible! Page 63

61 TIA Portal V14 SiVArc - Functionality User program SiVArc Visualization FC HMI library DB FB FC DB FB Rules regarding the generation of Pictures & picture objects Variables & tables Text lists Automatic generation Page 64

62 Integrated Engineering with TIA Portal Live Demo TIA Portal Openness SiVArc Page 65

63 » vores egne specialister er fuldt opdateret og meget kompetente. Og så er vi ikke helt alene»har jeres virksomhed den dybdegående ekspertise til at løfte opgaven?«

64 Veluddannede medarbejdere Et stærkt bagland Page 67

65 Opsummering Integrated Engineering Arbejde i hold med multiuser Et fælles projekt gemmes centralt på en flerbruger server reducerer indsatsen for koordinering i teamet og øger effektiviteten. Generering istedet for programmering med openness og SiVArc Reduktion af engineering tid og forøgelse af kvaliteten. Automatisk generering af blokke og HMI billeder.»vores kunder kan anvende deres systemer optimalt og fleksibelt og vi skal ikke konfigurere eksisterende eller nye varianter hver gang.«page 68

66 »Jeg er næsten overbevist om, at I er rette samarbejdspartner for os.«

67 Frokost & dialog Vi ses kl Vi ses kl. 13:30 Page 70