DEN DIGITALE TVILLING

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1 DEN DIGITALE TVILLING STEFFEN TRAM MORTENSEN PH.D. STUDERENDE Institut for materialer og produktion 2 > 200 employees > 700 students Located in Aalborg and Copenhagen Research areas: Physics (nano, optics) Materials technology Solid and computational mechanics Mechanical systems and mechatronics Bio mechanics Process technology Robotics and automation configuration Logistics Management Innovation Lidt om mig 3 Baggrund: Klejnsmed (Fjordvejs Maskinfabrik) Cand.polyt. - Virksomhedsteknologi (Aalborg Universitet) Ph.d. studerende AAU Smart ion Interesser: Industry 4.0 Virtual Manufacturing Nye/anderledes teknologier i produktionen

2 Agenda: 4 Hvad er den digitale tvilling? Hvad er værdien? Hvad indeholder den digitale tvilling? Digitale tvillinger i produktionen Eksempler af andre digitale tvillinger EN DIGITAL TVILLING? Hvad er en digital tvilling? 6

3 Hype Cycle Den analoge tvilling 8 Apollo programmet To identisk rumfartøjer Kommunikation Support Den digitale tvilling et nyt koncept i produktionen 9 17 år Data Information

4 Simple eksempel på en digital tvilling 10 Definition på den digitale tvilling 11 Den digital tvilling er defineret som.. Fællesnævner 12 Én unik digital tvilling per fysisk aktiv! Den fysiske verden Den virtuelle verden Digital tvilling kan indeholde flere digitale tvillinger per fysisk aktiv!

5 Den digitale tvilling vs. simulering i livscyklussen Lifecycle Management 13 design / Redesign engineering Lifecycle Management Commissioning & Ramp-up Basic Idea Design / redesign Development Engineering ion Aftersales / Service Reuse / Recycling Optimization / Retrofitting Pedrazzoli, P., Rovere, D., Constantinescu, C., Bathelt, J., Pappas, M., Dépincé, P., Chryssolouris, G., Boër, C. R. and Westkämper, E. (2007) HIGH VALUE ADDING VR TOOLS FOR NETWORKED CUSTOMER-DRIVEN FACTORY. Den digitale tvilling vs. simulering i livscyklussen Lifecycle Management 14 design / Redesign engineering Lifecycle Management Commissioning & Ramp-up Digital Twin Basic Idea Design / redesign Development Engineering ion Aftersales / Service Reuse / Recycling Optimization / Retrofitting VÆRDIEN AF EN DIGITAL TVILLING

6 Hvor er værdien? Synlighed Vi kan se noget som vi ikke kunne se i den fysiske verden. Værktøj til at dokumentere og kommunikere mekanismerne, for at opnå bedre forståelse. Oracle, Den digital tvilling Én tidsmaskine 17 Future Past Present Komponenter til/i den digitale tvilling 18 Fysiske verden Sensors IIoT platform/ PLC/ Micro-controller/ Information Process Layer Processeret Information Virtual Repræsentation

7 Opfattelsen af den fysiske verden 19 Intern monitorering Robot positioner Strømforbrug Hastighed Status for programafvikling Ekstern monitorering Kamera Lyd Microphone 2D camera Ref measurements: Voltage Current Travel-speed Welding gun Workpiece Informationsproceslag 20 Data Processing Data Mapping Data Storage Den virtuelle model 21 Modellering Illustrering Optimering

8 Platforme for digital tvillinger 22 Zheng, Y., Yang, S. and Cheng, H. (2018) An application framework of digital twin and its case study, Journal of Ambient Intelligence and Humanized Computing. Springer Berlin Heidelberg, 0(0), p. 0. doi: /s MODELLERING - DIGITALE TVILLINGER Forskellige niveauer af digitale tvillinger 24 Niveau? Detaljegrad? Mere værdi? Netværk Fabrik Afdeling Linje Celle Station Proces Based on: ElMaraghy, H. A. and Wiendahl, H.-P. (2009) Changeability An Introduction, Changeable and Reconfigurable Manufacturing s, pp doi: / _1.

9 Den digitale tvilling vs. simulering i livscyklussen Lifecycle Management 25 design / Redesign engineering Lifecycle Management Commissioning & Ramp-up Digital Twin Basic Idea Design / redesign Development Engineering ion Aftersales / Service Reuse / Recycling Optimization / Retrofitting Digital tvilling prototyper / Instanser / Akkumuleringer Lifecycle Management 26 Digital Twin Prototypes / Instance / Aggregate design / Redesign engineering Lifecycle Management Commissioning & Ramp-up Basic Idea Design / redesign Development Engineering ion Aftersales / Service Reuse / Recycling Optimization / Retrofitting Oracle Whitepaper al-twins-for-iot-apps-wp pdf Digitale tvilling prototyper 27 PLM Lifecycle Managements PPR Process Resource

10 AAU SMART PRODUCTION AAU Smart ion Den fysiske verden 29 AAU Smart ion Digitale Tvillinger 30 Virtual Commissioning Diskrete Event Simuleringer Dash board VR AR 3D scan Digital Manufacturing Machine learning i processer og robotter Human predictive

11 UDFORDRINGER Udfordringer 32 Én model passer ikke på alle Business case Vores produkt/produktion vil ændre sig over tid Indkøring Modelopdateringer Mennesker i loopet Modellering Kvalifikationer Identificere Oprette Operere AAU SMART PRODUCTION VIRTUAL COMMISSIONING

12 Virtual Commissioning af AAU Smart ion 34 Virtual Recommissioning af AAU Smart ion 35 Learned Skills in VC of a Reconfigurable Manufacturing Kvalifikationer 36 MANUFACTURING STRATEGIES LOGICAL BEHAVIOR MODELING VIRTUAL RECOMMISSIONING CAD CONVERTING COMMUNICATIONS PROTOCOLS KINEMATIC MODELING C# PROGRAMING SYSTEM THINKING INTRODUCTION OF NEW PRODUCTS SEQUENCE OF OPERATIONS PLC CODING CAD DRAWING VIRTUAL COMMISSIONING SYSTEM TOPOLOGY I/O MAPPING ORDER HANDLING REAL COMMISSIONING COMPANY COLLABORATION

13 ANDRE DIGITALE TVILLINGER Digital tvilling af mennesket 38 Digital tvilling procesoptimering 40

14 Hvor langt er I på jeres digitale rejse? 41 Håndsoprækning, hvem i dette rum har en digital tvilling? Tak for jeres opmærksomhed 42? Steffen Tram Mortensen steffen@mp.aau.dk Robotics and Automation Group, Department of Materials and ion Aalborg University tram mortensen