1 Remote Access Værdi for både Maskinleverandør og slutbruger Hans-Christian Jørgensen Electrical Engineering Manager
2 WELCOME TO HAAS Haas of America/USA Haas Colombia/Colombia THE NETHERLANDS Haas-Mondomix Haas-Meincke Holland DENMARK Haas-Meincke 2E Ellgard Equipment AUSTRIA Haas Food Equipment FHW Franz Haas Waffelmaschinen CFT Haas Convenience Food Equipment Haas-Meincke Austria Haas Moscow/Russia Mondomix Japan/Japan Haas Food Machinery/China Haas India/India Haas Asia Pacific/Singapore Haas do Brasil/Brazil
3 MILESTONES OF HAAS-MEINCKE 1953 The Meincke brothers establish the company and start the production of Pressmaster for the depositing of dough strings. 1958 Delivery of the first process line in the world for the baking of a full assortment of cookies on one steel band. 1959 Design and delivery of the first directly gas fired Meincke tunnel oven 1962 The first Meincke oven in 2 m prefabricated modules is delivered. This principle has been maintained ever since. 1975 Delivery of the first Meincke Turbu oven. This oven is the most widespread indirectly fired convection oven in the world. 1986 Meincke s domicile at Tonsbakken 10 in Skovlunde. 1989 Design and delivery of the first depositor type 4000, working by means of positive displacement throughout the dosing pumps, now the world s leading depositing programme. 1996 Development of the first multi depositor/extruder type V45 for co-extruded and triple extruded products. 2005 Acquisition of 2E Ellgard Equipment. A well established oven supplier since 1960. 2007 Acquisition of Vuurslag. A Dutch company established in 1929 with production and delivery of biscuit production systems. 2009 Meincke owned by Franz Haas Waffelund Keksanlagen, Austria and Frank Müntzberg Holding 2010 Haas-Meincke is now the world leader in Cracker and Biscuit machine manufacturing.
4 WORLDWIDE FOCUS ON BISCUITS Haas-Meincke A/S is focused on equipment for biscuit products, crackers, cocktail crackers, lye and semi-sweet products, all kinds of soft dough biscuits like molded or wirecut products and cake products. Headquarters in Skovlunde/Denmark Facilities in Leobendorf/Austria, Rødkærsbro/Denmark, Etten-Leur/Holland About 300 employees Turnover 2013: EUR 75 mio 70 projects per year
5 THE TURN-KEY PROCESS SOLUTION MULTI-PURPOSE COOKIE LINE Dough feeder V60-3 Depositor/extruder Rotary molder / Rotodepositor V60-1 Depositor/extruder Convection oven Cooling
6 THE TURN-KEY PROCESS SOLUTION LINE FOR CRACKER AND HARD BISCUIT Cut-sheet laminator Gauging rollers Cutting machine Sprinkler Hybrid oven Oil sprayer
7 HYBRID OVEN PRINCIPLES A COMBINATION OF CONVECTION OVEN AND DGF OVEN Convection oven DGF oven
INNOVATION IS VITAL DEPOSITING, EXTRUDING AND WIRE-CUTTING Flexible production High weight and shape accuracy Easy operation and maintenance Less down-time Easy cleaning
PRINCIPLES V60 1-3 DEPOSITING AND EXTRUDING MODULES 1 head 2 heads 3 heads
Depositor
11 POSSIBLE END PRODUCTS Cookie & cake Cracker & hard dough Baked products Sandwiching products Molded biscuit Crackers Bread Biscuit Short dough biscuits Cocktail crackers Pâté Cookie Rotodeposited products Lye products Pizza Meringue biscuits Wire-cut products Semi-sweet products Pies and quiche Cracker Deposited products Sandwich biscuits Pastry Centre-filled products Injected products Extruded products Sponge & cake products Sandwiched products Confectionery products
17 April 2013 FORMING MACHINES
Remote access - Hvorfor For Haas Meincke Hurtig og billigere indkøring hjemmefra Færre rejsedage for programmører Opdatering af programmer og funktioner Service og fejlsøgning Hurtigere forståelse af kundens problemer og betjeningsfejl For kunder Billigere indkøring, Færre omkostninger til rejse og ophold Højere oppe tid og hurtig fejlsøgning Altid opdateret programmer og funktioner
System design Hardware, Software og organisering
System design Hardware, Software og organisering Use your native PLC/HMI software on your Windows PC just as if you were onsite SiteManagers GateManager Programming Engineer Re-program or diagnose equipment Ethernet Serial USB No holes in corporate firewalls
System design Hardware, Software og organisering SiteManager 1029/3229 SiteManager 1039/3239 SiteManager 1429/3429 Managed Ethernet device ports 1 1 4 4 SiteManager 1439/3439 Integrated 3G/GPRS-EDGE Uplink No Yes No Yes 3G/4G/GPRS-EDGE Uplink via USB Yes No Yes No I/O ports (input/output) 2/2 2/2 2/2 2/2 Device access via Serial port Yes Yes Yes Yes Device access via USB port Yes Yes Yes Yes Number of Device agents (default/max) Model 10xx/14xx : Model 32xx/34xx : 2/5 5/100 Optional EasyTunnel VPN support Yes Yes Yes Yes 2/5 5/100 2/5 5/100 2/5 5/100
System design Hardware, Software og organisering Retningslinjer for online forbindelse: Telefonisk kontakt med kontaktperson ved maskinen Etablering af online forbindelse hos kunden Rettelse af program/hmi interface Test af funktionalitet i rettelser sker lokalt på maskinen med feedback til programmør. Fjern betjening - Kun ved telefonisk kontakt til operatør
Sikkerhed på flere fronter Personsikkerhed under og efter service Maskinens nødstop funktioner er intakte ved remote access Lokal betjening og start af maskine Kun fjern overvågning under drift Download PLC program kun ved maskine i stop Download af HMI muligt under drift
Sikkerhed på flere fronter Haas Meincke krav for online forbindelse Kvalitet i transmission (Internet/3G) Krypteret forbindelse mellem kunde og programmør Egen server til forbindelse mellem kunde og programmør Kun godkendte programmører og internet modems forbundet til server Ingen offentlige IP adresser hos kunden Kun udgående porte hos kunden Enkelt brug og opsætning Kunden kan afbryde forbindelsen, når den ikke skal bruges.
Serviceeftersyn af Maskinsikkerhed Aps Opnået inden Serviceeftersyn Retningslinjer for remote access klar Hardware forberedt for krav i standarder vedr. remote access Input port 1 Bruges til at toggle GateManager Access On/Off Output port 1 Er aktiv når en LinkManager er forbundet og bruges til notifikation til Operatør at programmer er forbundet til maskinen.
Serviceeftersyn af Maskinsikkerhed Aps Mangler efter serviceeftersyn Visuel angivelse på makskinen under remote access Tilføjelse til brugermanual
Remote access bliver standard på alle maskiner Internet og trådløse forbindelser bliver standard i produktions miljøer Større krav til IT sikkerhed ved remote access Tendens til at hvert firma ønsker sit eget remote access system Forventninger til fremtiden
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