Integreret Automation i ROCKWOOL. DAu konference September 2018

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Jonathan Schmidt
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1 Integreret Automation i ROCKWOOL DAu konference September 2018

2 1 2 ROCKWOOL 3 Agenda ROCKWOOL/Baggrund Production setup ROCKWOOL Automation and Electrical Standards 4 Konklusion/Anbefalinger 2 ROCKWOOL International A/S

3 1 ROCKWOOL Baggrund 3 ROCKWOOL International A/S

ROCKWOOL Baggrund Timeline 1951 In 1951 Deutsche ROCKWOOL was established, and in 1954

1980s During the 1980s a wide range of new products based on the highly refined stone

1988 In 1988 the first factory in North America is acquired in Ontario Canada, setting

1996 In 1996 the ROCKWOOL Group became a public listed Company and shares were launched

2017 After more than 80 years of successes, in 2017 a new growth plan is launched

1935 1940 1950 1960 1970 1980 1990 2000 2010 2017 1935 In 1935 the company bought

purposes throughout Scandinavia. In 1936, the first production line becomes operational.

the world many people had their eyes opened to the advantages of insulating their houses.

4 ROCKWOOL Baggrund Timeline 1951 In 1951 Deutsche ROCKWOOL was established, and in 1954 production was started at the first factory outside Scandinavia, in Germany. 1980s During the 1980s a wide range of new products based on the highly refined stone wool technology were introduced In 1988 the first factory in North America is acquired in Ontario Canada, setting the base for future expansion in the region In 1996 the ROCKWOOL Group became a public listed Company and shares were launched on the Copenhagen Stock Exchange After more than 80 years of successes, in 2017 a new growth plan is launched supporting future expansion and profitable growth In 1935 the company bought drawings and property rights for production and sale of stone wool used for insulation purposes throughout Scandinavia. In 1936, the first production line becomes operational. 1970s Due to the oil crisis in the 1970s with rapidly increasing energy prices all over the world many people had their eyes opened to the advantages of insulating their houses. The ROCKWOOL Group experienced an increase in turnover from DKK 360 million in 1970 to DKK 1,6 billion in s During the 1990s the company experienced its fastest geographical expansion rate. The ROCKWOOL Group continued its expansion across Europe and in 2000 it started its expansion towards the Far East In 2015 Jens Birgersson joins as CEO and launches the business transformation programme which is successfully concluded one year later. 4 ROCKWOOL International A/S

5 ROCKWOOL Baggrund Your choice of insulation 5 ROCKWOOL International A/S

6 ROCKWOOL Baggrund More stone wool secrets unveiled Special fibres for e.g. automotive brakes Precision growing for the horticultural industry Exterior cladding for buildings Acoustic ceiling and wall solutions - Securing your vehicle can come to a stop - Fully sustainable products throughout their life - Support sustainable production of fresh and healthy vegetables - Multiplies yields and saves water - Durable and resilient - Easy to fit and retrofit - Reduces noise and echoes - Creates a comfortable indoor climate 6 ROCKWOOL International A/S

7 ROCKWOOL Baggrund World leader with local presence We create sustainable solutions to protect life, assets, and the environment today and tomorrow. Austria Belarus Belgium Bulgaria Canada China Croatia Czech Republic Denmark Germany Estonia Finland France Hungary India Italy Korea Latvia Lithuania Malaysia Mexico Norway Philippines Poland Romania Russian Federation Singapore Slovakia Spain Sweden Switzerland Thailand The Netherlands Turkey Ukraine United Arab Emirates United Kingdom United States of America Vietnam 24 7 ROCKWOOL International A/S A/S

8 2 ROCKWOOL Production Setup 8 ROCKWOOL International A/S

9 ROCKWOOL Production setup Lynkursus i Stenuldsproduktion 9 ROCKWOOL International A/S

10 ROCKWOOL Production setup Data center RockFact World RockBis OT Infrastructure Factory XXX Line XXX1 Factory YYY Line YYY1 Line YYY2 Factory ZZZ Line ZZZ1 Line ZZZ2 Offline ZZZ 10 ROCKWOOL International A/S

11 3 ROCKWOOL Automation and Electrical Standards 11 ROCKWOOL International A/S

12 ROCKWOOL Automation and Electrical Standards Standarder for hvad? El Hardware Komponentvalg Tavleopbygning Design: El-CAD/EPlan Komponentnummering/Navngivning TAG numerering PLC: Siemens S7 (S5, Pilz) SCADA: Siemens WinCC Lokal paneler % - Nu TIA Drev: Frekv. Omf./ Servo Drives OT Infrastructure Netværksdesign BackUp Access control Remote Access Andre Standarder AutoCAD/Inventor Projektafvikling/Styring (Stage Gate) CE-Mærkning/Dokumentation Arkivering

til ren parametrering Så vidt muligt ;-) Forenklet dokumentation/guidelines Generel operatør Manual til

13 ROCKWOOL Automation and Electrical Standards Udviklet til S5 og COROS 2000 Formål 1986 Benyttet 1. gang i Frankrig 1988 Kører stadig, men er opgraderet til WinCC og delvist til S7 Mål: At reducere SW-udvikling til ren parametrering Så vidt muligt ;-) Forenklet dokumentation/guidelines Generel operatør Manual til beskrivelse af gentagne funktioner: Navigering, Komponenter, Sektioner, Kurvebilleder, Kontrollere, Modes, Service billeder o.s.v.

14 ROCKWOOL Automation and Electrical Standards Lokal OT Infrastructure Rocknet, Office network POP Server Label Server RF Server RockFact Client Control room Access management PC Firewall PC Automation network WinCC Client WinCC Client WinCC Client WinCC Client RockFact/POP Gateway Engineering Station Label Printer, WinCC Server 1 WinCC Server 2 Laptop for maintenance/ commissioning Label PC, Label PLC PLC Automation network PLC 1 PLC 2 PLC 3 PLC 4 PLC 5 PLC 6 PLC 7 PLC 8 PLC 8 PLC X 14 ROCKWOOL International A/S

15 ROCKWOOL Automation and Electrical Standards Komponenter / Sektioner Opbygning FC er og Netværk Kommunikation Visualisering (på WinCC) Alarmhåndtering MES Integration Tools RW_Project_Setup PLC

16 ROCKWOOL Automation and Electrical Standards SCADA Billedstruktur, menuer Kommandoer, Setpunkter Status (farver, blink o.s.v) Alarmhåndtering Scripting (Master =MA) Templates Kurvebilleder, Regulatorer (Parametrering) Tools: PowerTools TAG generering, Oversættelser o.s.v. Scripts

17 4 Konklusion/ Anbefalinger 17 ROCKWOOL International A/S

18 Konklusion/Anbefalinger Ny version Vil løsningen se anderledes ud hvis vi skulle vælge I dag? PLC : Ja sandsynligvis/delvist Optimeret til gammelt Hardware Bagud-kompabilitet koster WinCC: Ikke nødvendigvis Løbende forbedringer/udvikling Større brug af integerede funktioner Grundprincip/Arkitektur: Nej sandsynligvis ikke Løbende opdateret / Best Practice

19 Konklusion/Anbefalinger Alle kan rette i alles programmer ۷ Pros & Cons Efter indkøring Ved ressourseskift Reducerer Engineering tiden væsentligt ۷ Genkendelsens glæde for operatører ۷ Skyggehold Kræver oplæring % Kræver løbende/ Tvungen opdatering % Skal være veldokumenteret % Bundet til leverandør? Hardware? Overkill? Disciplin / Den yngre generation?

20 ? Spørgsmål? Tak for nu! Flemming Schou Department Manager Rockwool International Group Technology/ Automation and Electrical standards 20 ROCKWOOL International A/S

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