Agenda - MES i Rockwool Fordele ved at adskille ERP, MES og SCADA??? Introduktion Speaker/Rockwool præsentation Rockwol Produktion MES - RockFact Opbygning/Principper Funktionalitet/Moduler Seneste Udvikling Energi monitorering, Live Performance Monitoring Global Datawarehouse Flemming Schou, Rockwool International
Præsentation Speaker Flemming Schou 47 år, Stærkstrøms ingeniør Section Manager Rockwool International / Group Production Tidligere: SW Specialist, Projektleder og Projektchef 17 år i Søværnet som Elektromekaniker
The ROCKWOOL Group Præsentation The ROCKWOOL Group is the world s leading supplier of innovative products and systems based on stone wool Turnover 2012 DKK 14,664 million More than 9,700 employees Sales points and factories in more than 40 countries
Præsentation The first stone wool production started in Hedehusene near Copenhagen in 1937. The founders started other companies already in 1909.
Præsentation Rockwool Fabrikker Maj 2013 Ny Greenfield fabrik Marchal County Mississippi Troijsk Guangzhou Rayong Bukit Raja
Insulation & BuildDesk Præsentation Systems Divisions
Organisation
Rockwool Produktion
Automations pyramiden Ansvar ERP Level = RockBis GroupIT MES Level = RockFact Automation Level = PLC + SCADA Group Production Fabrikken (Vedligeholdelsen)
Automations pyramiden Platform ERP Level = RockBis Data center MES Level = RockFact Automation Level = PLC + SCADA Lokale virtuelle servere Lokale Fysiske Servere og Clienter
Systemer ERP: SAP (RockBis) MES: RockFact: Eget udviklet i samarbejde med Carl Bro (MS C#, Baseret på MS SQL Server) Rapportering: Microsoft Reporting Services POP: Wonderware Historian + egetudviklet Klient værktøj SCADA: Siemens WinCC PLC: Siemens S7 Instrumentering: Blandet
Netværks struktur POP Server Label Server PC Automation network RF Server RockFact Client Control room WinCC Client Rocknet, Office network WinCC Client RockFact/POP Gateway Firewall Gateway management PC Engineering Station IP 10.?.?.? Label Printer, WinCC Server 1 WinCC Server 2 Daneel, (X-Ray) CP1613 Laptop for maintenance/ commissioning Label PC Label PLC IP 172.?.?.? PLC Automation network PLC 1 PLC 2 PLC 3 PLC 4 PLC PLC PLC PLC
Production Line Charge Events Waste Produc ed units Fabrication Order POP
SCADA/MES ERP - RockBis MM CO Material Management Controlling Module PP VC PM Production Module Variant configurator Plant Management MES - RockFact CHG PKF EVT FI Finance Module WM Warehouse Module MAN BW Business warehouse QM Quality Control DWH SD Sales Module LE Logistics execution REP Intertour Route planning Transporeon Transport management Chargning Reg. Process Key Figures Event registration Manning / Shift plan. Data warehouse Reporting CHO Change over Prod. Master Article Manager POP Process Opt. Data Logging LPM Live Performance Monitoring Production SCADA+ Styre systemer Charging WST Waste Registration NRG Energy ENV Environmental RBQ RockBriq Hot End Cold End Weighning Labelling Transport UnitLoad Offline Offline systems
RockFact Registreringer
RockFact Live Performance Monitoring (LPM) Web Reporting SAP - RockBis RockFact (Server) RockFact Reporting Clients BOM Product Master RockFact Clients Flat file Daily/Weekly rates Nominal Values DataWarehouse Attachments POP Clients Manual inputs POP (Server) SQL Database Live Performance Monitoring Plasma screens WinCC (Server) WinCC Clients PLC 1 PLC 2 PLC 3 PLC 3 PLC X PLC ACON
RockFact Energy module (NRG) MES registreringer 1
RockFact Energy module (NRG) SCADA visning Meter for energi optimering Baseline tal per proces område
Global Datawarehouse
Så hvorfor adskille ERP, MES og SCADA? Jo laver i pyramiden desto mere lokalt ERP centralt supporteret - Ingen med tekniske ERP kompetencer lokalt på fabrikkerne Produktions-kritiske systemer skal kunne fixes på stedet. Produktionen skal kunne køre selvom verden går ned. ERP er endnu ikke helt automations optimeret Tidsperspektiv og brugervenlighed (tilgængelighed) Forskelige cyklusser på levetid / versioner Engineering tid, opdateringer antivirus o.s.v. Security Spille på flere heste
Spørgsmål? Flemming Schou, Rockwool International